Siemens ULTRAMAT 6 Series Compact Operating Instructions
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Siemens ULTRAMAT 6 Series Compact Operating Instructions

Siemens ULTRAMAT 6 Series Compact Operating Instructions

Continuous gas analysis
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19" rack units
Continuous gas analysis
Series 6 and ULTRAMAT 23
Compact Operating Instructions
7MB2001, 7MB2021, 7MB2023, 7MB2024,
7MB2026, 7MB2041, 7MB2047, 7MB2121,
7MB2123, 7MB2124, 7MB2126, 7MB2335,
7MB2337, 7MB2338, 7MB2355, 7MB2357,
7MB2358, 7MB2421, 7MB2427, 7MB2521,
7MB2527, 7MB2541, 7MB2547
01/2024
A5E45779144002-AB
Introduction
Safety instructions
Assembly/installation
Connecting
Commissioning
Service and maintenance
Technical specifications
Taking out of operation
and disposal
Appendix
1
2
3
4
5
6
7
8
A

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Summary of Contents for Siemens ULTRAMAT 6 Series

  • Page 1 Introduction Safety instructions Assembly/installation 19" rack units Connecting Continuous gas analysis Series 6 and ULTRAMAT 23 Commissioning Service and maintenance Compact Operating Instructions Technical specifications Taking out of operation and disposal Appendix 7MB2001, 7MB2021, 7MB2023, 7MB2024, 7MB2026, 7MB2041, 7MB2047, 7MB2121, 7MB2123, 7MB2124, 7MB2126, 7MB2335, 7MB2337, 7MB2338, 7MB2355, 7MB2357, 7MB2358, 7MB2421, 7MB2427, 7MB2521,...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction ............................5 Purpose of this documentation .................... 5 Product versions ........................5 General information ......................8 Special information and warnings ..................9 Proper use ........................... 9 Qualified Personnel ......................10 Warranty conditions......................11 Delivery information ......................11 Standards and regulations....................
  • Page 4 Table of contents 4.2.1 Power connection ......................31 4.2.2 Connection of the signal lines .................... 33 4.2.3 PROFIBUS DP........................34 4.2.4 Pin assignments......................... 35 Gas connections ........................ 39 4.3.1 Gas preparation ......................... 39 4.3.2 FIDAMAT 6 gas connection....................39 4.3.3 Toxic and corrosive gases ....................

  • Page 5: Introduction

    Introduction Purpose of this documentation These instructions are a brief summary of important features, functions and safety information, and contain all necessary information required for safe use of the respective devices. Read the manual carefully prior to assembly and startup! To ensure correct handling, become acquainted with the principle of operation of the respective device.
  • Page 6 Introduction 1.2 Product versions Data matrix code CSA conformity mark (only for 120 V/60 Hz and 230 V/60 Hz) CE conformity symbol Name and address of manufacturer Designation of origin Measuring range(s) Auxiliary power supply Serial number Order No. (MLFB number) of the device Device name Compact operating instructions (safety information) Figure 1-1 ULTRAMAT 23 label (example)
  • Page 7 Introduction 1.2 Product versions The following table provides an overview of the associated analyzers: Table 1-1 ULTRAMAT 23 devices permitted for operation in hazardous areas Certificate Ex type of protection Device MLFB no. BVS 16 ATEX E061 X II 3G ULTRAMAT 23 MB233x-xxxxx-xxxx-Z E20+xxx IECEx BVS 16.0041 X...

  • Page 8: General Information

    Introduction 1.3 General information Table 1-2 Rack-mounted analyzers of Series 6 approved for operation in hazardous areas Certificate Ex type of protection Device MLFB no. TÜV 02 ATEX 1873 X II 2/3 G Ex ec nC IIC T4 Gb/Gc CALOMAT 6E 7MB252x-xxx0x-xABx-Z xxx FM 3018862 NI/ CL I / DIV2 / ABCD / T4, Ta= 45°C...

  • Page 9: Special Information And Warnings

    For further information, or in the case of problems which are not covered in enough detail in this document, please request the required information from your local or responsible Siemens regional office. Note In particular, before using the device for new research and development applications, we recommend that you first contact us to discuss the application in question.

  • Page 10: Qualified Personnel

    Introduction 1.6 Qualified Personnel This device was designed to ensure safe isolation of the primary and secondary circuits. Low voltages that are connected must therefore also be generated with safe isolation. WARNING Dangerous contact voltage After removing the housing or protection against direct contact or after opening the system cabinet, certain parts of this device/system will be exposed that can carry hazardous voltage.

  • Page 11: Warranty Conditions

    All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable liability provisions. The provisions defined in the sales contract for the responsibility for defects are neither extended nor limited by the remarks in this document.
  • Page 12 RoHS 2011/65/EU electronic equipment The applicable directives can be found in the EU declaration of conformity of the specific device. See also Certificates (https://www.siemens.com/analytics/certificates) Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 13: Safety Instructions

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
  • Page 14 Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes.
  • Page 15 Safety instructions 2.2 Prerequisites for safe use WARNING Harmful gases Danger to personnel, system and the environment can result from introducing harmful (corrosive, flammable and/or poisonous) gases into the device. If this should be required for the measuring task of the device, you must take the following measures: •...
  • Page 16 Safety instructions 2.2 Prerequisites for safe use WARNING Toxic and/or corrosive gases When measuring toxic or corrosive gases, it could occur that sample gas accumulates in the analyzer because of leaks in the gas path. To prevent the danger of poisoning or damage to parts of the analyzer, the analyzer must be purged.

  • Page 17: Analyzers In Biogas Plants Outside The Hazardous Area

    Safety instructions 2.3 Analyzers in biogas plants outside the hazardous area WARNING Incorrect disassembly The following risks may result from incorrect disassembly: - Injury through electric shock - Risk through emerging media when connected to the process - Risk of explosion in hazardous area In order to disassemble correctly, observe the following: •...

  • Page 18: Analyzers In Hazardous Areas

    Safety instructions 2.4 Analyzers in hazardous areas DANGER Explosion hazard When the device is used in biogas plants, you should expect that the sample gas will contain methane (CH ), which forms explosive mixtures with oxygen or air in certain concentrations. These conditions might occur under certain operating states of the plant.

  • Page 19: Ultramat 23 Csa General

    Safety instructions 2.4 Analyzers in hazardous areas 2.4.2 ULTRAMAT 23 CSA general The device is suitable for installation in devices which are permitted by CSA. 2.4.3 ULTRAMAT 23 CSA with option E21 The sample gas exhaust lines must terminate outside the hazardous area at a harmless location. The sample gas exhaust line can also be returned to the sampling point.

  • Page 20: Calomat 6E

    Safety instructions 2.5 Measurement of oxygen in hydrogen with Oxymat 6E 2.4.5 CALOMAT 6E DANGER Explosion hazard Frequently or permanently explosive gas mixtures must not be connected. Rarely or occasionally explosive gas mixtures may be connected in accordance with the special conditions specified in the corresponding certificates.
  • Page 21 Safety instructions 2.5 Measurement of oxygen in hydrogen with Oxymat 6E DANGER Danger of explosion! Measuring explosive gas mixtures with OXYMAT 6 Non-explosive sample gases and gas mixtures below the LEL may be introduced into the OXYMAT 6. Flame arrestors are not required. However, it must be guaranteed that the sample gas in the gas path (containment system, CS) always remains below the lower explosive limit! Rarely or occasionally explosive gas mixtures must only be introduced into the gas analyzer if the inputs and outputs for sample gas have been each provided with a flame arrestor.

  • Page 22: Measurement Of Hydrogen In Oxygen With Calomat 6E

    Safety instructions 2.6 Measurement of hydrogen in oxygen with Calomat 6E Measurement of hydrogen in oxygen with Calomat 6E NOTICE Explosive gas mixtures Gas mixtures of hydrogen H in oxygen O are explosive in a wide range. At an atmospheric pressure of 1000 hPa and 20 °C ambient temperature, the lower explosive limit (LEL) lies at 4 % in O , the upper explosive limit (UEL) at 95.2 % H in O...

  • Page 23: Calibration

    Safety instructions 2.6 Measurement of hydrogen in oxygen with Calomat 6E The device must be set up in a well ventilated place so that an explosive mixture cannot build up in the device environment. If the device is installed in a cabinet, it must be insured through suitable measures that the ventilation rate in this cabinet amounts to at least 1/h (exhaust air at cabinet cover, supply air at cabinet bottom).

  • Page 24: Limit

    Safety instructions 2.6 Measurement of hydrogen in oxygen with Calomat 6E 2.6.2 Limit Limit A limit that lies at 1 % O is set to ensure that the measuring values lie below the lower explosive limit (LEL) during measuring operation. This corresponds to approx. 25 % of the LEL. Exceeding of the limit is signaled at Relay 4.

  • Page 25: Assembly/Installation

    Assembly/installation Safety information WARNING Wetted parts unsuitable for the process media Danger of injury or damage to device. Hot, toxic and corrosive media could be released if the process medium is unsuitable for the wetted parts. • Ensure that the material of the device parts wetted by the process medium is suitable for the medium.

  • Page 26: Analyzers In Hazardous Areas

    Assembly/installation 3.3 Analyzers in hazardous areas WARNING Insufficient ventilation The device may overheat or start burning in the case of insufficient ventilation. • Ensure sufficient ventilation between the devices when installing in control cabinets. The heat sinks at the rear must remain free for air circulation. •...
  • Page 27 Assembly/installation 3.3 Analyzers in hazardous areas DANGER Explosion hazard The gas analyzers for use in Ex zone 2 must be installed in a lockable enclosure. This enclosure must comply with the requirements of EN/IEC/UL/CSA 60079-0/60079-7 and must be designed for all ambient conditions which can occur during operation. This enclosure only be opened using a tool (e.g.
  • Page 28 Assembly/installation 3.3 Analyzers in hazardous areas Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 29: Connecting

    Connecting Safety instructions 4.1.1 General WARNING Hazardous contact voltage Risk of electric shock in case of incorrect connection. • For the electrical connection specifications, refer to the information in Electrical connection (Page 31). • At the mounting location of the device observe the applicable directives and laws for installation of electrical power installations with rated voltages below 1000 V.
  • Page 30 Connecting 4.1 Safety instructions DANGER Potentially explosive atmosphere The analyzer keys must not be pressed if a potentially explosive atmosphere may be present. If operation using the keyboard is necessary, a hot work permit is absolutely essential. WARNING Improper laying of shielded cables Risk of explosion through compensating currents between hazardous area and the non‑hazardous area.

  • Page 31: Electrical Connection

    Connecting 4.2 Electrical connection Electrical connection 4.2.1 Power connection NOTICE Incorrect power supply Check before connecting that the existing supply voltage corresponds to that specified on the label of the device. Install the power line separately from the signal lines. A power supply cable or an appliance plug is enclosed with the device, and must only be connected by qualified personnel (see Qualified Personnel (Page 10)).
  • Page 32 Connecting 4.2 Electrical connection When positioning the analyzer, make sure that the power connector at the rear is accessible at all times. Note Disconnecting means The power supply cable also serves as the disconnecting means. Make sure that the cable is •...

  • Page 33: Connection Of The Signal Lines

    Connecting 4.2 Electrical connection Analyzers envisaged for use in hazardous areas must be provided with a safety bracket which protects the power connector from being unintentionally disconnected (see upper arrow in image above). This bracket is enclosed loose with the analyzer and must be attached before switching on.

  • Page 34: Profibus Dp

    Connecting 4.2 Electrical connection Please also observe the following for correct operation: • Connect the analyzer's enclosure to the equipotential bonding. • Connect the signal lines to the Sub-D plugs at the rear of the device. Refer to the ELAN interface description (Order No. C79000-B5200-C176 German, C79000- B5276-C176 English) for details on the interface cable.

  • Page 35: Pin Assignments

    Connecting 4.2 Electrical connection 4.2.4 Pin assignments ULTRAMAT 23 Motherboard Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...
  • Page 36 Connecting 4.2 Electrical connection Figure 4-3 ULTRAMAT 23 motherboard Optional board Figure 4-4 ULTRAMAT 23 optional board Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...
  • Page 37 Connecting 4.2 Electrical connection CALOMAT 6E Motherboard Figure 4-5 Pin assignments of CALOMAT 6E motherboard Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...
  • Page 38 Connecting 4.2 Electrical connection AUTOCAL board Figure 4-6 AUTOCAL module of CALOMAT 6E Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 39: Gas Connections

    Connecting 4.3 Gas connections Gas connections 4.3.1 Gas preparation To prevent contamination of parts through which the sample gas flows, the sample gas must be prepared appropriate to the measurement. We recommend the following minimum configuration: • Gas sampling unit with filter •...

  • Page 40: Connection Diagrams

    Connecting 4.4 Connection diagrams Connection diagrams 4.4.1 Connection diagrams for ULTRAMAT 23 Bench-top unit ① Power connector ② Gas connections: 6 mm supports; see section Gas connections (Page 39) ③ -X45: ELAN (RS485) 9-pin connector ④ -X90: 9-pin interface connector (option board with PROFIBUS-DP/PA) ⑤...
  • Page 41 Connecting 4.4 Connection diagrams 19" rack unit ① Auxiliary power and fine fuse ② Potential connection ③ Gas connections: 6 mm or 1/4" nozzle; see section Gas connections (Page 39) ④ Gas connections: 6 mm or 1/4" nozzle; see section ⑤ -X90: 9-pin interface connector (option board with PROFIBUS-DP/PA) ⑥...

  • Page 42: Connection Diagrams For Calomat 6E

    Connecting 4.4 Connection diagrams 4.4.2 Connection diagrams for CALOMAT 6E When installing in a cabinet, mount analyzer on support rails or telescopic rails ① 9-pin connector RS485 ② 15-pin connector, relay outputs and binary inputs ③ 25-pin connector, analog inputs and outputs ④...

  • Page 43: Commissioning

    Commissioning Safety instructions WARNING Hazardous contact voltage Risk of injury through hazardous contact voltage when the device is open or not completely closed. The degree of protection specified on the nameplate or in Technical specifications (Page 51) is no longer guaranteed if the device is open or not properly closed. •...

  • Page 44: General Information On Commissioning

    Commissioning 5.2 General information on commissioning WARNING Commissioning and operation with pending error If an error message appears, correct operation in the process is no longer guaranteed. • Check the gravity of the error. • Correct the error. • If the error still exists: –...
  • Page 45 Commissioning 5.2 General information on commissioning WARNING Hazardous contact voltage Risk of electric shock in case of incorrect connection. • For the electrical connection specifications, refer to the information in Technical specifications (Page 51). • At the mounting location of the device observe the applicable directives and laws for installation of electrical power installations with rated voltages below 1000 V.

  • Page 46: Checking For Leaks

    Commissioning 5.3 Checking for leaks Checking for leaks Checking the sample gas path for leaks Carry out a leak test prior to commissioning or following each maintenance measure which affects the sensor or the gas path. This is carried out as follows: 1.

  • Page 47: Service And Maintenance

    • Before opening or removing the device ensure that process media cannot be released. WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 48: Danger Of Chemical Burns For Ultramat 23

    Service and maintenance 6.1 Safety instructions CAUTION Dangerous voltage at open device Danger of electric shock when the enclosure is opened or enclosure parts are removed. • Before you open the enclosure or remove enclosure parts, de-energize the device. • If maintenance measures in an energized state are necessary, observe the particular precautionary measures.

  • Page 49: Analyzers In Hazardous Areas

    Service and maintenance 6.1 Safety instructions WARNING Danger of chemical burns The H S sensor contains sulfuric acid, which leads to burns on unprotected skin. Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing. If contact with the acid occurs nevertheless, rinse the affected skin immediately with plenty of water! 6.1.3...

  • Page 50: Replacing Fuses

    Service and maintenance 6.2 Replacing fuses WARNING Maintenance during continued operation in a hazardous area There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area. • Isolate the device from power. - or - •...

  • Page 51: Technical Specifications

    Technical specifications Technical specifications ULTRAMAT 23 General information Measured components Maximum of 4 Measuring ranges 2 per component, freely adjustable between smallest and largest measur‐ ing range Characteristics Linearized Operator panel LCD with LED backlighting and contrast control, 80 characters (4 lines à 20 characters);...
  • Page 52 Technical specifications 7.1 Technical specifications ULTRAMAT 23 Electrical characteristics   Analog outputs 1 analog current output per component, 0/2/4/NAMUR ... 20 mA, floating, max. load 750 Ω Relay outputs 8, with changeover contacts, freely selectable, e.g. for fault, loading ca‐ pacity 24 V AC/DC/1 A, floating, non-sparking Binary inputs 3, dimensioned for 24 V, floating •...
  • Page 53 Technical specifications 7.1 Technical specifications ULTRAMAT 23     19" rack unit with 19" rack unit 19" rack unit Bench-top unit hoses with hoses with pipes with hoses incl. with option‐ ONLY for order (not for Ex appli‐ al order option option E21 * cations) Gas feedthroughs...

  • Page 54: General Technical Data Series 6

    Technical specifications 7.2 General technical data series 6     19" rack unit with 19" rack unit 19" rack unit Bench-top unit hoses with hoses with pipes with hoses incl. with option‐ ONLY for order (not for Ex appli‐ al order option option E21 * cations) Analyzer chamber O-...

  • Page 55: Technical Specifications Ultramat 6E And Ultramat Channel In Ultramat/Oxymat 6E

    Technical specifications 7.3 Technical specifications ULTRAMAT 6E and ULTRAMAT channel in ULTRAMAT/OXYMAT 6E Technical specifications ULTRAMAT 6E and ULTRAMAT channel in ULTRAMAT/OXYMAT 6E Enclosure Weight Approx. 15 kg with one IR channel approx. 21 kg with two IR channels Dimensions 483 mm x 385 mm x 177 mm (W x D x H) Electrical characteristics  ...

  • Page 56: Technical Specifications Oxymat 6E, Oxymat Channel In Oxymat/Ultramat 6E And Oxymat 61

    Technical specifications 7.4 Technical specifications OXYMAT 6E, OXYMAT channel in OXYMAT/ULTRAMAT 6E and OXYMAT 61 Parts in gas path wetted by sample gas   Sample chamber   • Body Alu or Ta • Lining FKM or FFKM • Gaskets (O-rings) , adhesive E353 •...

  • Page 57: Technical Specifications Oxymat 64

    Technical specifications 7.5 Technical specifications OXYMAT 64 Gas inlet conditions Sample gas temperature 0 to 50 °C Sample gas moisture content < 90% RH Parts in gas path wetted by sample gas Standard devices Gas path with tubes Gas feedthrough Stainless steel 1.4571  ...

  • Page 58: Technical Specifications Calomat 6E

    Technical specifications 7.6 Technical specifications CALOMAT 6E Parts in gas path wetted by sample gas Flowmeter Glass Bypass restrictor (high-pressure version) Stainless steel 1.4571 Outlet restrictor Glass Electrical characteristics Power consumption (unit) Approx. 37 VA Fuse values 100 ... 120 V 1T/250 200 ... 240 V 0.63T/250 Gas inlet conditions Permissible sample gas pressure  ...

  • Page 59: Technical Specifications Calomat 62E

    Technical specifications 7.7 Technical specifications CALOMAT 62E Parts in gas path wetted by sample gas Sensor Silicon, SiO , gold, epoxy resin, glass Measuring cell body Stainless steel 1.4571 Internal gas path (gas lines) Stainless steel 1.4571 Leak-tightness Loss through leaks < 0.5 μl/s Gas inlet conditions Permissible sample gas pressure 800 to 1100 hPa absolute...

  • Page 60: Technical Specifications Fidamat 6

    Technical specifications 7.8 Technical specifications FIDAMAT 6 Time response Warm-up time < 30 min, maximum accuracy is achieved after about 2 hours Delayed display T (incl. dead time) Approx. 35 s Damping (electronic time constant) 0 to 100 s, adjustable Dead time (at 1 l/min) Approx.
  • Page 61 Technical specifications 7.8 Technical specifications FIDAMAT 6 Pressures and flow (FIDAMAT 6 without pump) Gases Inlet pressure hPa Operating pressure Flow across FID Flow through by‐ (rel.) pass hPa (rel.) ml/min ml/min     Without sample With sample gas, cali‐    ...
  • Page 62 Technical specifications 7.8 Technical specifications FIDAMAT 6 Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 63: Taking Out Of Operation And Disposal

    Taking out of operation and disposal Repair or changing of location If the analyzer is shut down for repair or for changing the location of use, proceed as follows: DANGER When the device is used in hazardous areas A hot work permit is required for hazardous areas. 1.
  • Page 64 Taking out of operation and disposal 8.2 Product disposal WARNING Danger of chemical burns The H S sensor contains sulfuric acid, which leads to burns on unprotected skin. Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing.

  • Page 65: Appendix

    (http:// www.siemens.com/automation/csi/service).   Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 66: List Of Abbreviations

    Appendix A.3 List of abbreviations Fundamental measures to protect against static discharge • Provide good grounding: When handling electrostatic sensitive devices, provide good grounding for persons, workstation and packaging. In this manner you avoid static discharge. • Avoid direct touching: Only touch electrostatic sensitive devices when this is absolutely unavoidable (e.g. during maintenance).
  • Page 67 RC element Resistor, Capacitor; switch which consists of an ohmic resistor and a capacitor. SELV Safety Extra Low Voltage SIPROM GA Siemens Process Maintenance for Gas Analyzers TÜV Technischer Überwachungsverein, German Technical Inspectorate U 6 ULTRAMAT 6 Lower Explosion Limit Underwriters Laboratories, certification service provider...
  • Page 68 Appendix A.3 List of abbreviations Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

  • Page 69: Index

    Index Laws and directives Disassembly, 15 Personel, 15 List of abbreviations, 66 Bench-top unit Power connection, 31 Biogas measurement Safety instructions, 17 Modifications correct usage, 14 improper, 14 Certificates, 15 CSA, 32 Customer Support, (Refer to Technical support) Outputs Technical specifications, 51 Delivery, 11 Disassembly, 17 Power connection, 31 Proper use, 9 Electrical connections Power connection, 31 Signal connections, 33 Qualified personnel, 10...
  • Page 70 Index Technical specifications, 51 General information, 51 Technical support, 65 partner, 65 personal contact, 65 Test certificates, 15 Warranty, 11 Series 6 and ULTRAMAT 23 Compact Operating Instructions, 01/2024, A5E45779144002-AB...

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