Sony KD-43X80K Service Manual
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Sony KD-43X80K Service Manual

Sony KD-43X80K Service Manual

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2022/02/25 22:04:10 (GMT+09:00)
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE: 2022.02
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter
the "Repair services") under the service agreement entered into with the Sony group company (hereinafter the "Service agreement"). Using this
information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer's officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know
and who have agreed to hold confidential this information (collectively hereinafter the "Permitted users") are permitted to access and use this
information. To disclose or disseminate to any person other than the Permitted users is forbidden.
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in
Section (1) above.
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written
permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.
GR2VH CHASSIS
Segment : FE
9-888-900-A2
LCD TV
Sony EMCS (M) Sdn. Bhd.,HES-M
© 2022.02
SYS SET

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  • Page 1 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
  • Page 2 2022/02/25 22:04:10 (GMT+09:00) REVISION HISTORY Version Date Subject 2022.02 Issue 2022.02 1. Stand 50" P/N (pg. 32) 2. Power Board 65" UCM / UC2 / LA1 description (pg. 66) 3. Screw Info (19, 33, 50, 67, 83) SYS SET...
  • Page 3 2022/02/25 22:04:10 (GMT+09:00) MODEL LISTS Model Remote Destination KD-43X80K RMF-TX800U UCM, LA8 RMF-TX800U RMF-TX900U KD-50X80K RMF-TX800U UCM, LA8 KD-55X80K RMF-TX800U UCM, LA8 KD-55X80CK RMF-TX900U UC2, LA1 KD-65X80K RMF-TX800U UCM, LA8 KD-65X80CK RMF-TX900U UC2, LA1 KD-75X80K RMF-TX800U UCM, LA8 KD-75X80CK RMF-TX900U UC2, LA1...

  • Page 4: Table Of Contents

    2022/02/25 22:04:10 (GMT+09:00) TABLE OF CONTENTS Title Page TOOLS & EQUIPMENTS SECTION 5 : KD-75X8*K FFC PRECAUTIONS DISASSEMBLY AND REMOVAL CAUTION SECTION 1 : KD-43X8*K BOARD LOCATION DISASSEMBLY AND REMOVAL CAUTION W IRE DRESSING BOARD LOCATION EXPLODED VIEW AND PART LIST W IRE DRESSING EXPLODED VIEW AND PART LIST SMART CORE DISASSEMBLY AND REMOVAL CAUTION...

  • Page 5: Tools & Equipments

    2022/02/25 22:04:10 (GMT+09:00) TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO BRING i. Screwdriver (e.g., #2 Phillips Screwdriver) ii. Multimeter iii. ESD Wrist Straps iv. Metal Washer (Flat) or Coin (for remove Rear Cover) v. Ruler (for remove Rear Cover) vi. Service Manual (Unique) (for remove & replace details) Thickness: approx.

  • Page 6: Ffc Precautions

    2022/02/25 22:04:10 (GMT+09:00) FFC PRECAUTIONS FFC Insertion Method ESSENTIAL CAUTION INFO THAT MUST BE FOLLOWED BY PRODUCTION FOR ANY FFC INSERTION METHOD STRAIGHT INSERT Connector Connector DO NOT INSERT FFC IN INSERT FFC IN SLANTING CONDITION STRAIGHT CONDITION DO NOT APPLY EXCESSIVE BOARD FORCE DURING INSERTION INSERT ANGLE...
  • Page 7 2022/02/25 22:04:10 (GMT+09:00) FFC PRECAUTIONS Caution for FFC with Housing Connector CAUTION FOR FFC WITH CONNECTOR INSTALLATION AT PANEL SIDE ABNORMAL HANDLING WILL CAUSE CONTACT SHIFTED & FOREIGN PARTICLES ISSUE AS PICTURE BELOW: ZIFF FFC Insertion Caution Close actuator securely to lock Do not push inwards with excessive force.

  • Page 8: Section 1: Kd-43X8*K

    2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Unhook the bottom hook, starting from center. <1> <2> ① Unhook two hooks closest to center simultaneously to prevent ②...
  • Page 9 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 62mm 113mm 306mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 10 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 2 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 11 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover back chassis hooks : 2 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 12 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 4 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 13: Board Location

    2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-2. BOARD LOCATION MAIN BOARD RECEIVER BOARD POWER BOARD WI-FI BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 14: Wire Dressing

    2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 15 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-3. WIRE DRESSING INFORMATION INFORMATION Caution: 1. Operator need to fix Smart Core onFLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to FFC (shorter side) is inserted at Main Board insert Receiver board FFC in straight condition.
  • Page 16 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-3. WIRE DRESSING INFORMATION INFORMATION Tape is folded in correct direction Tape is folded in incorrectly Touch up Tape, if folding direction is incorrect 1. Pinch SHEET SHADING 2. Move as above direction. TAPE with finger Correct folding direction.

  • Page 17: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 18 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-4. EXPLODED VIEW AND PART LIST SET PART LIST KD-43X80K REF. NO PART NO. DESCRIPTION 5-039-295-71 LABEL, SIDE TERMINAL HP (EPH) • 5-039-295-31 LABEL, SIDE TERMINAL HP (EPH) • 5-029-459-23 REAR COVER ASSY (SM LYX) •...
  • Page 19 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 N.m SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 N.m SCREW, +PSW M5X14 4-694-261-01 1.5 N.m TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3...
  • Page 20 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN3550(BM5A)/CN6600(BM5STY)/ 1-010-989-12 CONNECTOR ASSY 4P (SP) CN6603 (BM5ST)-SP(1) 1-010-993-11 FLEXIBLE FLAT CABLE 25P CN1200(BM5A)-CN102(HT2)(1) 1-010-991-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5A)-J1(WIFI/BT)(1) 1-010-995-12 FLEXIBLE FLAT CABLE 51P CN4200(BM5A)-U1(TCON)(1) CN1701(BM5A)-CN6401(GL)(1) 1-010-990-11...
  • Page 21 2022/02/25 22:04:10 (GMT+09:00) SECTION 1: KD-43X8*K 1-4. EXPLODED VIEW AND PART LIST OTHER PARTS KD-43X80K REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • ASSY,FALL LOCK,BELT LL 4-535-064-61 • • 5-022-201-12 BAG, CL ASSY (SM LYX) • • 5-009-030-01 CLAMPER,CABLE L(BNN) • •...

  • Page 22: Section 2: Kd-50X8*K

    2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Unhook the bottom hook, starting from center. <2> <1> ① Unhook two hooks closest to center simultaneously to prevent ②...
  • Page 23 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 49mm 102mm 293mm 114mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 24 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 3 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 25 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover back chassis hooks : 3 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 26 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 6 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 27: Board Location

    2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-2. BOARD LOCATION MAIN BOARD RECEIVER BOARD POWER BOARD WI-FI BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 28: Wire Dressing

    2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 29 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-3. WIRE DRESSING INFORMATION INFORMATION Caution: 1. Operator need to fix Smart Core onFLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to FFC (longer side) is inserted at Main Board insert Receiver board FFC in straight condition.
  • Page 30 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-3. WIRE DRESSING INFORMATION INFORMATION Tape is folded in correct direction Tape is folded in incorrectly Touch up Tape, if folding direction is incorrect 1. Pinch SHEET SHADING 2. Move as above direction. TAPE with finger Correct folding direction.

  • Page 31: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 32 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-4. EXPLODED VIEW AND PART LIST SET PART LIST KD-50X80K REF. NO PART NO. DESCRIPTION 5-039-295-71 LABEL, SIDE TERMINAL HP (EPH) • 5-039-295-31 LABEL, SIDE TERMINAL HP (EPH) • 5-027-812-24 REAR COVER ASSY (ML LYX) • •...
  • Page 33 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 N.m SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 N.m SCREW, +PSW M5X14 4-694-261-01 1.5 N.m TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3...
  • Page 34 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN3550(BM5A)/CN6600(BM5STY)/ 1-010-989-12 CONNECTOR ASSY 4P (SP) CN6603 (BM5ST)-SP(1) 1-011-004-11 FLEXIBLE FLAT CABLE 25P CN1200(BM5A)-CN102(HT2)(1) 1-011-002-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5A)-J1(WIFI/BT)(1) 1-011-006-11 FLEXIBLE FLAT CABLE 51P CN4200(BM5A)-U1(TCON)(1) CN1701(BM5A)-CN6401(GL)(1) 1-011-001-11...
  • Page 35 2022/02/25 22:04:10 (GMT+09:00) SECTION 2: KD-50X8*K 2-4. EXPLODED VIEW AND PART LIST OTHER PARTS KD-50X80K REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • 5-022-201-12 BAG, CL ASSY (SM LYX) • • CLAMPER,CABLE L(BNN) 5-009-030-01 • • 1-005-634-11 C7L AC POWER CORD SETS (EU) •...

  • Page 36: Section 3: Kd-55X8*K

    2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. <1> <2> ① Unhook two hooks closest to center simultaneously to prevent ②...
  • Page 37 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 42mm 325mm 162mm 86mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 38 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 39 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 40 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 6 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 41: Board Location

    2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-2. BOARD LOCATION MAIN BOARD RECEIVER BOARD POWER BOARD WI-FI BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 42: Wire Dressing

    2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING WIRE DRESSING INFORMATION INFORMATION Caution: Operator need to fix Smart Core onFLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to FFC (longer side) is inserted at Main Board insert Receiver board FFC in straight condition.
  • Page 43 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 44 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 45 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 46 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING INFORMATION INFORMATION Tape is folded in correct direction Tape is folded in incorrectly Touch up Tape, if folding direction is incorrect 2. Move as above direction. 1. Pinch SHEET SHADING TAPE with finger Correct folding direction.
  • Page 47 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-3. WIRE DRESSING INFORMATION – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 48: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 49 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-4. EXPLODED VIEW AND PART LIST SET PART LIST KD-55X80K KD-55X80CK KD-55X80K KD-55X80CK REF. NO PART NO. DESCRIPTION REF. NO PART NO. DESCRIPTION 5-039-295-71 P-MOD (YSCM055CCO01)(SVC) LABEL, SIDE TERMINAL HP (EPH) A-5044-467-A • • • • •...
  • Page 50 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-4. EXPLODED VIEW AND PART LIST SCREW SCREW REMARKS DESCRIPTION TORQUE SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 N.m SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 N.m 5-015-521-01 SCREW +PSW M6x16 W14 1.5 ± 0.1 N.m 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 51 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN3550(BM5A)/CN6600(BM5STY)/ 1-006-501-33 CONNECTOR ASSY 4P (SP) CN6603 (BM5ST)-SP(1) 1-006-510-11 FLEXIBLE FLAT CABLE 25P CN1200(BM5A)-CN102(HT2)(1) 1-006-505-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5A)-J1(WIFI/BT)(1) 1-010-542-12 FLEXIBLE FLAT CABLE 51P CN4200(BM5A)-U1(TCON)(1) CN1701(BM5A)-CN6401(GL)(1) 1-006-502-11...
  • Page 52 2022/02/25 22:04:10 (GMT+09:00) SECTION 3: KD-55X8*K 3-4. EXPLODED VIEW AND PART LIST OTHER PARTS KD-55X80K KD-55X80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • • 5-022-225-12 BAG, CL ASSY (2L LYX) • • • • 5-009-030-01 CLAMPER,CABLE L(BNN) •...

  • Page 53: Section 4: Kd-65X8*K

    2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. ① Unhook two hooks closest to center simultaneously to prevent <1> <2>...
  • Page 54 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 56mm 108mm 172mm 135mm 253mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 55 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 56 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 57 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 7 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 58: Board Location

    2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-2. BOARD LOCATION MAIN BOARD RECEIVER BOARD POWER BOARD WI-FI BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 59: Wire Dressing

    2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING WIRE DRESSING INFORMATION INFORMATION Caution: Operator need to fix Smart Core onFLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to insert FFC (longer side) is inserted at Main Board Receiver board FFC in straight condition.
  • Page 60 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 61 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 62 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 63 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING INFORMATION Tape is folded in correct direction Tape is folded in incorrectly Touch up Tape, if folding direction is incorrect 2. Move as above direction. 1. Pinch SHEET SHADING Correct folding direction. TAPE with finger TOOLS &...
  • Page 64 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-3. WIRE DRESSING WIRE DRESSING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 65: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 66 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-4. EXPLODED VIEW AND PART LIST SET PART LIST KD-65X80K KD-65X80CK KD-65X80K KD-65X80CK REF. REF. PART NO. DESCRIPTION PART NO. DESCRIPTION 5-039-295-71 LABEL, SIDE TERMINAL HP (EPH) 4-549-186-02 SHEET, THERMAL(BM) • • • • • • •...
  • Page 67 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 N.m SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 N.m 5-015-521-01 SCREW +PSW M6x16 W14 1.5 ± 0.1 N.m 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 68 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN3550(BM5A)/CN6600(BM5STY)/ 1-006-513-34 CONNECTOR ASSY 4P (SP) CN6603 (BM5ST)-SP(1) 1-006-510-11 FLEXIBLE FLAT CABLE 25P CN1200(BM5A)-CN102(HT2)(1) 1-006-505-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5A)-J1(WIFI/BT)(1) 1-010-542-12 FLEXIBLE FLAT CABLE 51P CN4200(BM5A)-U1(TCON)(1) CN1701(BM5A)-CN6401(GL)(1) 1-006-502-11...
  • Page 69 2022/02/25 22:04:10 (GMT+09:00) SECTION 4: KD-65X8*K 4-4. EXPLODED VIEW AND PART LIST OTHER PARTS KD-65X80K KD-65X80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • • 5-022-225-12 BAG, CL ASSY (2L LYX) • • • • 5-009-030-01 CLAMPER,CABLE L(BNN) •...

  • Page 70: Section 5: Kd-75X8*K

    2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. ① Unhook two hooks closest to center simultaneously to prevent <1> <2>...
  • Page 71 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 80mm 137mm 313mm 157mm 150mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 72 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 73 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 74 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 8 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 75: Board Location

    2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-2. BOARD LOCATION MAIN BOARD RECEIVER BOARD POWER BOARD WI-FI BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 76: Wire Dressing

    2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-3. WIRE DRESSING WIRE DRESSING INFORMATION INFORMATION Caution: Operator need to fix Smart Core onFLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator need to FFC (longer side) is inserted at Main Board insert Receiver board FFC in straight condition.
  • Page 77 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 78 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...
  • Page 79 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-3. WIRE DRESSING INFORMATION Tape is folded in correct direction Tape is folded in incorrectly Touch up Tape, if folding direction is incorrect 2. Move as above direction. 1. Pinch SHEET SHADING Correct folding direction. TAPE with finger TOOLS &...
  • Page 80 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-3. WIRE DRESSING WIRE DRESSING – LA8 INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SMART CORE APPENDIX SYS SET...

  • Page 81: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 82 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-4. EXPLODED VIEW AND PART LIST SET PART LIST KD-75X80K KD-75X80K KD-75X80CK KD-75X80CK REF. REF. PART NO. DESCRIPTION PART NO. DESCRIPTION 1-014-056-12 MOUNTED PWB E-T-CON (75) 5-039-295-71 LABEL, SIDE TERMINAL HP (EPH) • • • • •...
  • Page 83 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-4. EXPLODED VIEW AND PART LIST SCREW REMARKS DESCRIPTION TORQUE SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 N.m SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 N.m 5-015-521-01 SCREW +PSW M6x16 W14 1.5 ± 0.1 N.m 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 84 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN3550(BM5A)/CN6600(BM5STY)/ 1-006-514-13 CONNECTOR ASSY 4P (SP) CN6603 (BM5ST)-SP(1) 1-006-510-11 FLEXIBLE FLAT CABLE 25P CN1200(BM5A)-CN102(HT2)(1) 1-006-505-11 FLEXIBLE FLAT CABLE 20P CN3801(BM5A)-J1(WIFI/BT)(1) 1-010-542-12 FLEXIBLE FLAT CABLE 51P CN4200(BM5A)-U1(TCON)(1) CN1701(BM5A)-CN6401(GL)(1) 1-006-502-11...
  • Page 85 2022/02/25 22:04:10 (GMT+09:00) SECTION 5: KD-75X8*K 5-4. EXPLODED VIEW AND PART LIST OTHER PARTS KD-75X80K KD-75X80CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • • 5-022-248-11 BAG, CL ASSY (3L LYX) • • • • 5-009-030-01 CLAMPER,CABLE L(BNN) •...

  • Page 86: Smart Core

    2022/02/25 22:04:10 (GMT+09:00) SMART CORE DISASSEMBLY AND REMOVAL CAUTION 1. Remove harness in yellow box. 2. Release smart core hook in red box. 3. Remove the smart core. DISASSEMBLE COVER TOP Remove the hooks in the following order. ① Lift the hook in red circle and slide it. ②...

  • Page 87: Exploded View And Part List

    2022/02/25 22:04:10 (GMT+09:00) SMART CORE EXPLODED VIEW AND PART LIST REF. NO PART NO. DESCRIPTION REMARKS *5-024-516-22 COVER, TOP (COM) 5-024-521-22 SLIDE, SW 55” / 65” / 75” (UC2, LA1) A-5042-373-A FY22_HT2_WW_EV_PR MOUNT 43”/ 50”/ 55”/ 65”/ 75” (UCM, LA8) A-5042-371-A FY22_HT2_MIC_WW_EV_PR MOUNT 55”...

  • Page 88: Appendix

    2022/02/25 22:04:10 (GMT+09:00) APPENDIX SHARP EDGE • Please wear gloves when removing rear cover to avoid sharp edge at bottom side and hook area as shown in the next figure. : Sharp edge and sharp corner Hook position may vary according to inch : Sharp edge TOOLS &...

  • Page 89: Ffc Replacement Cautions

    2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P/51P FFC using Non-ZIF (IPEX connector) Initial condition Step 2 Step 1 PRESS Press the release lock button downward at same time (highlighted in red). PRESS Pull FFC in straight direction while PULL pressing both release lock button at the same time.
  • Page 90 2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P & 51P FFC using non-ZIF from panel side (JAE Connector) Initial condition Step 1 & 2 PULL Push the side-release lock buttons inward (highlighted in red). Pull-out FFC in straight direction while pushing side-release lock buttons at the same time.
  • Page 91 2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (IRISO Connector) Initial condition Step 1 & 2 Caution PUSH PULL Main Board side Main Board side PUSH PULL Ensure fingers does NOT touch parts on board and tuner connector when pushing the side locks. Push the side-release lock buttons inward (highlighted in red).
  • Page 92 2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (IRISO Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL PUSH from TOP Push Smart Core outwards to dismantle from TV set Do NOT push from side as connector Push the side-release lock buttons inward (highlighted in will break due to excessive force applied.
  • Page 93 2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (SMK Connector) Initial condition Step 1 & 2 Caution PUSH Ensure fingers does NOT touch parts on board and tuner connector Main Board side when pushing the side locks. Main Board side PULL Push the side-release lock buttons inward (highlighted in red).
  • Page 94 2022/02/25 22:04:10 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (SMK Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL Push Smart Core outwards to dismantle from TV set PUSH from TOP Do NOT push from side as connector Push the side-release lock buttons inward (highlighted in red).
  • Page 95 2022/02/25 22:04:10 (GMT+09:00) Sony EMCS (M) Sdn. Bhd. English 9-888-900-A2 HES-M © 2022.02 SYS SET...

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