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REPAIR
DW60CG5**F*
DISHWASHER
BASIC MODEL : DW60A6092 Series
MODEL NAME : DW60CG530 Series
MODEL CODE : DW60CG530B00
Guide
DISHWASHER
DW60CG5**U**
DW60CG5**S**
DW60A6090 Series
DW60CG550 Series
DW60CG552 Series
DW60CG550B00
DW60CG552B00
DW60CG550I00
DW60CG550FSR DW60CG552FSR
DW60CG550FWQ DW60CG550SSR
DW60CG552SSR DW60CG550USR
DW60CG552USR
* For End User.
DW60CG5**B**
DW60CG5**I**
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Related Manuals for Samsung DW60A6092 Series
Summary of Contents for Samsung DW60A6092 Series
- Page 1 DISHWASHER BASIC MODEL : DW60A6092 Series DW60A6090 Series MODEL NAME : DW60CG530 Series DW60CG550 Series DW60CG552 Series MODEL CODE : DW60CG530B00 DW60CG550B00 DW60CG552B00 DW60CG550I00 DW60CG550FSR DW60CG552FSR DW60CG550FWQ DW60CG550SSR DW60CG552SSR DW60CG550USR DW60CG552USR REPAIR Guide * For End User. DISHWASHER DW60CG5**F* DW60CG5**U**...
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Page 2: Important Safety Notice
Following the repair by a non-authorized service provider self-repair or non-professional repair of the product Samsung is not liable for any damage to the product any injury or any other product safety issue caused by any attempt to repair the product which does not carefully follow these repair and maintenance instructions. -
Page 3: Tools For Removal And Reassembly
4. Pull out the unit from the sink and lay it on the floor. Be careful of the drain hose when pulling out the unit. 5. For materials and repair information related to self-repair, refer to the web site: www.samsung.com/support Tools For Removal And Reassembly _ 3... -
Page 4: Standard Disassembly Drawings
2. STANDARD DISASSEMBLY DRAWINGS 2-1. PRECAUTION Caution Before servicing, - Make sure to remove all items include baskets inside dishwasher. - Drain the water in the dishwasher and disconnect the power supply. - Lock the water faucet that is connected with inlet hose. - Uninstall the dishwasher from the furniture cabinet except simple work. - Page 5 2-2. CAP CASE BRAKE / GASKET BRAKE - Cap Case Brake : DD81-02725A / SVC-CAP CASE BRAKE - Gasket Brake : DD81-02726A / SVC-GASKET-BRAKE Part Figure Description [DISASSEMBLY] 1. Remove 3 screws that connect left SIDE PANEL to front side of dishwasher. - Type A: DD81-02693A / 2 pcs - Type B: DD81-02694A / 1 pc Warning...
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Page 6: Disassembly And Reassembly
Part Figure Description 4. Take off the left SIDE PANEL. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. 5. Take off the CAP CASE BRAKE by rotating to counter-clockwise direction with long-nose pliers. Caution It can brake easily when you use the iron part of the pliers. - Page 7 2-3. DOOR HINGE - Door Hinge : DD82-01675A, DD82-01676A / SVC ASSY-HINGE-RIGHT, SVC ASSY-HINGE-LEFT (except DW60CG5**I**) Part Figure Description [DISASSEMBLY] * PREPARATION: Remove the SIDE PANEL Left & Right refer to the section of ‘CAP CASE BRAKE / GASKET BRAKE’. 1.
- Page 8 Part Figure Description Hook Hook 4. Remove 2 terminals that connected to DETERGENT DISPENSER, and 1 ground wire that connected to BRACKET DOOR FRAME. Warning Be sure to remove the power plug before servicing. Caution Pay attention to hook of terminals. DOOR HINGE (except DW60CG5**I**)
- Page 9 Part Figure Description About 15˚ 7. Do same work at the opposite side, and pull out the DOOR INNER assembly to the direction of about 15˚. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. DOOR INNER assembly 8.
- Page 10 Part Figure Description [ASSEMBLY] 1. Assemble the DOOR HINGE assembly and BRACKET DOOR FRAME with machine screws. - Screws for DOOR HINGE assembly: DD81-02764A / 4 pcs - Screws for BRACKET DOOR FRAME: DD81-02728A / 2 pcs Warning Do not do this work without safety gloves. It may cause injury from sharp edges.
- Page 11 Part Figure Description 5. Connect the wire harness to the Sub PBA. DW60CG5**F** / DW60CG5**U** / DW60CG5**S** Caution Make sure the Wire harness is not getting stuck in other parts. DW60CG5**B** / DW60CG5**I** 6. Fix the 8 screws to assemble the ASSY CONTROL PANEL with a Torx®...
- Page 12 - Door Hinge : DD82-01907A, DD82-01908A / SVC ASSY-HINGE-LEFT, RIGHT (DW60CG5**I**) Part Figure Description [DISASSEMBLY] * PREPARATION: Disassemble DOOR OUTER, CONTROL PANEL, WIRE HARNESS and SIDE PANEL. 1. Open the door about 45˚. Warning Be sure to remove the power plug before servicing. Warning Do not do this work without safety gloves.
- Page 13 Part Figure Description 4. Remove the stopper carefully. Warning Do not do this work without safety gloves. It may cause injury from sharp edges. DOOR INNER/ DOOR HINGE (DW60CG5**I**) 5. Remove the ASSY HINGE from the DOOR SPRING. Warning Do not do this work without safety gloves. It may cause injury from sharp edges.
- Page 14 Part Figure Description [ASSEMBLY] 1. Pull the spring enough, and insert a pin to fix the door spring. Caution Make sure to use a strong enough pin to endure the spring force. Warning Be careful not to pop out the spring. It may cause serious injury.
- Page 15 Part Figure Description 4. Fasten the 2 screws(at each side / Total 4 pcs) to fix DOOR INNER. Caution Be careful not to dent the DOOR INNER during assembly. DOOR INNER/ DOOR HINGE (DW60CG5**I**) 5. Remove the pin. NOTE : After servicing DOOR INNER assembly, assemble WIRE HARNESS, DOOR OUTER, CONTROL PANEL and SIDE PANEL.
- Page 16 2-4. HOLDER HINGE - Holder Hinge : DD81-02763A / SVC-HOLDER HINGE (except DW60CG5**I**) Part Figure Description [DISASSEMBLY] * PREPARATION: Disassemble SIDE PANEL left & right. 1. Remove the HOLDER ROPE DOOR from the DOOR HINGE left & right with the DOOR closed. Warning Be sure to remove the power plug before servicing.
- Page 17 2-5. SEAL TUB PACKING - Seal Tub Packing : DD81-02770A / SVC-SEAL TUB PACKING Part Figure Description [DISASSEMBLY] 1. Remove the old seal from the BRACKET SEAL TUB. Warning Be sure to remove the power plug before servicing. Seal tub packing Warning Be careful to touch the BRACKET SEAL TUB after removed the seal.
- Page 18 Part Figure Description 3. Put Seal in the left & right side of the bottom. NOTE : The folded seal is about 3~4 cm long. About 3~4 cm SEAL TUB PACKING 4. Press the seal from the top corner toward remaining side.
- Page 19 2-6. ROTOR LOWER / ASSY DUCT NOZZLE - Rotor Lower : DD81-01847A / SVC-NOZZLE LOWER - Assy Duct Nozzle : DD82-01501A / SVC ASSY-DUCT NOZZLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher's door, and remove the ROTOR LOWER. Rotor lower 2.
- Page 20 Part Figure Description Sump [ASSEMBLY] 1. Fit the HOLDER ROTOR LOWER on the SUMP. Caution Pay attention to assemble the HOLDER ROTOR LOWER correctly. There’re risks of leakage or poor performance when it’s misassembled. Guide of Holder Bottom of Holder ROTOR LOWER / ASSY DUCT NOZZLE...
- Page 21 Part Figure Description 3. Fasten 2 screws to fit the ASSY DUCT NOZZLE. - Screws: DD81-02718A / 2 pcs ROTOR LOWER / ASSY DUCT NOZZLE 4. Fit the ROTOR LOWER onto the HOLDER ROTOR LOWER. Disassembly and Reassembly _ 21...
- Page 22 2-7. ASSY ROTOR MIDDLE - Assy Rotor Middle : DD82-01894A / SVC ASSY-ROTOR MIDDLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. 2. Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE. Caution Be careful not to break the hooks.
- Page 23 2-8. COARSE FILTER / FINE FILTER / MICRO FILTER - Coarse Filter : DD81-02452A / SVC-FILTER COARSE - Fine Filter : DD81-02454A / SVC-FILTER FINE - Micro Filter : DD81-02453A / SVC-FILTER MICRO Part Figure Description [DISASSEMBLY] 1. Turn the COARSE FILTER counter-clockwise to unlock the filter assembly.
- Page 24 2-9. BASKET MIDDLE - Basket Middle : DD82-02132A Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. NOTE : Please refer to the section of ‘ASSY ROTOR MIDDLE’ for disassembly of rotor middle. 2. Release the 4 hooks of the ASSY ADJUSTER BASKET MIDDLE (at each side) to release them from the BASKET MIDDLE.
- Page 25 Part Figure Description 3. Release 2 screws to take off HANDLE BASKET. - Screws: DD81-01330A 2 pcs. WARNING Do not do this work without safety gloves. It may cause injury from sharp edges. CAUTION Be careful not to break the hooks. BASKET MIDDLE 4.
- Page 26 Part Figure Description 5. Release the 4 hooks of HOLDER GUIDE TINE and separate it from the BASKET MIDDLE. 6. Push the GUIDE BUTTON to separate it from the HOLDER GUIDE TINE. WARNING Do not do this work without safety gloves. It may cause injury from sharp edges.
- Page 27 2-10. BASKET LOWER - Basket Lower : DD82-02147A / SVC ASSY-BASKET LOWER Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET LOWER. 2. Remove the HANDLE BASKET by lifting the 2 RIB. 3. Release hooks to remove the ROLLER BASKET. BASKET LOWER Warning Do not do this work without safety gloves.
- Page 28 2-11. BASKET 3RD - Basket 3RD : DD82-01893B / SVC ASSY-BASKET 3RD (DW60A609*) Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s door, and take off the BASKET 3rd from the RAIL BASKET. 2. When you take off the BASKET 3rd, pull it towards BASKET 3RD the front and then remove it by lifting it up slightly.
- Page 29 2-12. RAIL BASKET / HOLDER RAIL REAR - Rail Basket : DD81-02766A, DD81-02767A / SVC-RAIL MID-LEFT, RIGHT DD81-02958A, DD81-02959A / SVC-RAIL 3RD-LEFT, RIGHT (DW60A609*) - Holder Rail Rear : DD81-02768A / SVC-HOLDER-RAIL MIDDLE REAR DD81-02960A / SVC-HOLDER-RAIL 3RD REAR (DW60A609*) Part Figure Description...
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Page 30: Checkpoints After Finishing A Service
3. CHECKPOINTS AFTER FINISHING A SERVICE 1. Check the safety device Check the operation of the door lock switch. Make sure that it is locked while the dishwasher is running and that it is unlocked when the dishwasher stops. 2. Use authenticated parts only If any part is not authenticated, replace it with an authenticated part. - Page 31 North & Latin America gspn3.samsungcsportal.com China china.samsungportal.com This Service Manual is a property of Samsung Electronics Co.,Ltd. © 2023 Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable All rights reserved. International and/or domestic law.