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Panasonic EVERVOLT Smart Box Installation Manual

Panasonic EVERVOLT Smart Box Installation Manual

Home battery system

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Panasonic Corporation of North America
2 Riverfront Plaza, Newark, NJ 07102
panasonicbatterystorageus.panasonic.com
na.panasonic.com/us/evervolt
EVERVOLT HOME BATTERY SYSTEM
Copyright © Panasonic Corporation of North America. All rights reserved.
2 Riverfront Plaza, Newark, NJ 07102
panasonicbatterystorageus.panasonic.com
320102081900
na.panasonic.com/us/evervolt
®
INSTALLATION GUIDE
UL

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Summary of Contents for Panasonic EVERVOLT Smart Box

  • Page 1 EVERVOLT HOME BATTERY SYSTEM ® INSTALLATION GUIDE Panasonic Corporation of North America Copyright © Panasonic Corporation of North America. All rights reserved. 2 Riverfront Plaza, Newark, NJ 07102 2 Riverfront Plaza, Newark, NJ 07102 panasonicbatterystorageus.panasonic.com panasonicbatterystorageus.panasonic.com na.panasonic.com/us/evervolt 320102081900 na.panasonic.com/us/evervolt...
  • Page 2: Packing List

    Packing List 1. Packing List • Packing list of inverter Item Name Description Inverter X1 Product Mental cover X1 Protect the inverter Bracket X1 Support the inverter Self-tapping screwX12 Fix the bracket Expansion boltX12 Fix the bracket WasherX12 Fix the bracket M5X10 screwX10 Fix the cover, cable protective guard and cover fixing plate Grounding terminalX5...
  • Page 3 Packing List Packing List Packing Lists of Battery Accessories for Both Floor and Wall Mounting (Separate Accessory Box) EV-BMS Item Description Name and Quantity Product EV-BMS User ManualX1 Guide the installation and maintenance Item Name and Quantity Description OneBattery Module (EV-B5×1): Support the base Base supportX2 Transverse plateX1...
  • Page 4: Overview Of Terminals

    Packing List Packing List • Packing list of EV-SB 2. Overview of Terminals • Terminals and breaker of inverter Smart Box Bracket Inverter power terminal (Purchased by customer) Terminals Type Strip Length Cross-sectional Area Range PV terminals 90°C(194°F), 600 V, copper 10-8 AWG 0.47 in / 12 mm Perforating paper x1...
  • Page 5: Right Side View

    Overview of Terminals Overview of Terminals Inverter communication terminal (Purchased by customer) • Terminals breaker of battery Torque Port Pin Type Range Strip Length Terminals (in-lbs) Pin 1: SYSR_L COMM Pin 2: SYSR_H terminal Pin 3: CAN_L COMM in Pin 4: CAN_H CAT5 or 24-18 AWG terminal...
  • Page 6 Overview of Terminals Overview of Terminals EV-SB communication terminal (Purchase separately) • Terminals breaker of EV-SB Torque 17 18 19 20 Port Pin Type Range Strip Length Terminals (in-lbs) Pin 1: RESERVE Pin 2: RESERVE Pin 3: CAN_L CAT5 or 24-18 AWG Pin 4: CAN_H better...
  • Page 7 Overview of Terminals Mechanical Installation Torque 3. Mechanical Installation (Floor-mounting) Port Pin Type Range Strip Length Terminals (in-lbs) Pin 1: CT L1B+ Shielded, • Weight and mounting height instructions CT L1B terminal twisted pair Pin 2: CT L1B- Pin 1: CT L2A+ Shielded, CT L2A terminal 4 Batteries...
  • Page 8 Mechanical Installation Mechanical Installation Step 2 Mount the battery module • Mount the battery Step 1 Mount the base Hand remove Hand remove Bottom view M8*85 × 4 Top view Marker Measuring tape Mark 8.8 lbf.in / 1.0 N·m...
  • Page 9 Mechanical Installation Mechanical Installation Ø 0.39 in./10 mm for Wall Bracket CAUTION! Please re-mount the dust cover to the battery module before drilling holes to avoid dust falling into the interface and do remember to remove the dust cover again after the installation wall bracket completed.
  • Page 10 Mechanical Installation Mechanical Installation Mark Attach screw but not tighten, and align the hole location of Let the Platen battery down Tapping Screw × 2 Washer × 2 Wall Bracket × 2 Mark Attach screw but not tighten, and align the Platen (3 holes) ×...
  • Page 11 Mechanical Installation Mechanical Installation • Mount the inverter Screw in the two M4 screws, adjust the bracket to be firmly attached on the wall surface and tignen M4 screws Step e, f, g and h Mark Let the Platen down Tapping Screw ×...
  • Page 12 Mechanical Installation Mechanical Installation Φ4 drill for wooden wall Φ10 drill for concrete wall Depth: 2.16 in / 55 mm 26.5 lbf.in / 3.0 N·m CAUTION! Remove the screws on the bracket and disassemble the bracket before drill holes. Back view Front view For wooden wall, For solid concrete wall,...
  • Page 13 Mechanical Installation Mechanical Installation Inverter Dowel pins Pins holes 8.8 lbf.in / 1.0 N·m Left side view Right side view 8.8 lbf.in / 1.0 N·m 8.8 lbf.in / 1.0 N·m...
  • Page 14 Mechanical Installation Mechanical Installation • Mount the EV-SB 16 in / 406 mm For solid concrete wall, For wooden wall, this step is required. this step is not required. Φ 4 drill 26.5 lbf.in / Depth: 3.0 N·m 2.16 in / 55 mm...
  • Page 15 Mechanical Installation Mechanical Installation • Drill a hole in the back (Not recommended) Corresponds to the holes below the perforated paper Hang the EV-SB on the bracket Drill the hole with a hole cutter. Choose 1 inch or 2inch size (Metal chipsmust be cleaned after drilling) Secure the EV-SB...
  • Page 16 Mechanical Installation Mechanical Installation 4. Mechanical Installation (Wall-mounting) Lock nut, waterproof gasket(outside), conduit NOTE! Prohibit the flow of water inside the tubing water into the machine! 17.7 lbf.in / 2.0 N·m The top of the nut and contact surface of the threads must be cleaned after locking Cylindrical plastic the nut, as well as the contact surface between...
  • Page 17 Mechanical Installation Wiring Connection on the Inverter 5. Wiring Connection on the Inverter • AC cable 12–8 AWG(for EVHB-I3) Cylindrical plastic bubble spirit level 10–8 AWG(for EVHB-I5, I6, I7) 26.5 lbf.in / 3.0 N·m 0.47 in / 12 mm For solid wood wall For concrete wall Wirings A: L1 terminal...
  • Page 18 Wiring Connection on the Inverter Wiring Connection on the Inverter • GND cable for PV connection • Communication cable EV-SB Inverter Inverter for AC connection 120-Ohm terminating resistor 3 2 1 3 2 1 MLPE MLPE Inverter Inverter 8 AWG 0.47 in / 12 mm COMM IN COMM OUT COMM IN...
  • Page 19 Wiring Connection on the Inverter Wiring Connection on the Inverter Diagram for communication connection steps between inverters Diagram for communication connection steps between inverter and EV-SB Step 1 Step 1 Step 2 Step 2 Strip Length Strip Length 0.24 in / 6 mm 0.24in./6mm 24-18 AWG 24-18 AWG...
  • Page 20 Wiring Connection between Inverter and Battery Wiring Connection between Inverter and Battery 6. Wiring Connection Between Inverter and Battery • BAT+, BAT- and COMM cable BAT+, BAT- and COMM cable originally connected Inverter on side of inverter. BAT+ COMM Battery BAT- Connection between inverter and battery On the side of inverter...
  • Page 21 Wiring Connection on the EV-SB Wiring Connection on the EV-SB 7. Wiring Connection on the EV-SB 7.1 Connect Inverter Conductors to EV-SB • Neutral-Ground Bonding Strap-factory installed • ESS 2 Remove Neutral-Ground bonding strap from EV-SB if not installed as service Before installing a main breaker equipment.
  • Page 22 Wiring Connection on the EV-SB Wiring Connection on the EV-SB 7.2 Connect Generator and EPO Conductors to EV-SB • AC cable of generator • Communication cable of generator and EPO Step 1 Step 2 Strip Length 0.24 in / 6 mm 24-16 AWG Generator Conduit...
  • Page 23 Wiring Connection on the EV-SB Wiring Connection on the EV-SB 7.3 Connect Smart Load Conductors to EV-SB 7.4 Connect Grid Conductors to EV-SB • AC cable Before installing a main breaker 6-2/0 AWG 0.7 in / 17 mm 4-4/0 AWG 1.0 in / 25 mm 6-4 AWG 1.77 in / 45 mm 4/0 AWG 1.25 in / 32 mm Wirings...
  • Page 24 Wiring Connection on the EV-SB Wiring Connection on the EV-SB 7.5 Connect Solar Conductors to EV-SB 7.8 Connect Backup Conductors to EV-SB Before installing a main breaker L1 L2 7.6 Connect Non-Backup Conductors to EV-SB After installing a main breaker 7.7 Connect ESS 1 Conductors to EV-SB Backup Breaker...
  • Page 25 Wiring Connection on the EV-SB 7.9 Connect CT to EV-SB A set of CTs (CT L1A , CT L2A,200A) has been built in the EV-SB. In some application scenarios ,it can measure both load and generation and there is no need to connect external CTs. But in some application scenarios,such as Partial-Home Backup solution,connecting external CTs (CT L1B , CT L2B) to measure total current both load and generation is needed.