ABB ACS880-1604LC Hardware Manual

Dc/dc converter modules
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ACS880-1604LC DC/DC converter modules
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Summary of Contents for ABB ACS880-1604LC

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-1604LC DC/DC converter modules Hardware manual...
  • Page 3 ACS880-1604LC DC/DC converter modules Hardware manual Table of contents 4. Cabinet construction 6. Electrical installation 9. Start-up 3AXD50000371631 Rev B Original instructions EFFECTIVE: 2023-12-29...
  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ............... . Applicability .
  • Page 6 Installation stages ............... . . Kits for ACS880-1604LC R7i unit in Rittal VX25 cabinets ......
  • Page 7 Table of contents 7 Kits for ACS880-1604LC R8i unit in Rittal VX25 cabinets ......Stage 1: Installation of common parts ..........
  • Page 8 8 Table of contents Connection procedure for power connections inside the DC/DC converter cu- bicle ....................Connection procedure of the energy storage cables .
  • Page 9 Table of contents 9 Disconnecting the DC/DC converter from the drive system with the DC switch- disconnector ................. . . Connecting the DC/DC converter .
  • Page 10 10 Table of contents Common DC Flat-PLS assembly ............DC connection with DC switch-disconnector and charging .
  • Page 11 Table of contents 11 Connection to a cooling unit ..............Connection to an ACS880-1007LC cooling unit .
  • Page 12 Contents of the example circuit diagrams ..........ACS880-1604LC DC/DC converter unit 1×R7i, 3AXD10002083731 ....
  • Page 13 Table of contents 13 Sheet 021a (Auxiliary voltage distribution) ..........Sheet 022a (24 V DC distribution) .
  • Page 15: Introduction To The Manual

    Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to ACS880-1604LC DC/DC converter modules for user-defined cabinet installations. Safety instructions Obey all safety instructions of the drive. •...
  • Page 16: Categorization By Frame Size And Option Module

    16 Introduction to the manual Categorization by frame size and option module Some descriptions, instructions and technical data which concern only certain module or frame sizes are marked with the size identifier (such as "2×R8i", etc.). The marking derives from the quantity and basic construction of the converter modules that form the converter unit.
  • Page 17: Related Documents

    Type of control unit USCA-02 Adapter for installing F-series option modules onto the UCU control unit. Related documents You can find manuals on the Internet. See below for the relevant code/link. For more documentation, go to www.abb.com/drives/documents. Manuals for ACS880 multidrives modules...
  • Page 19: Operation Principle And Hardware Description

    Each parallel module must have the output cabling of its own. ABB also recommends that you use identical cablings (cable type, cross-sectional area, and length) and have identical load for each module. For other solutions, contact ABB.
  • Page 20 20 Operation principle and hardware description This figure shows a simplified main circuit diagram of a DC/DC converter without a DC switch-disconnector or charging circuit. DC/DC converter cubicle Energy storage cabinet Drive DC bus DC/DC converter module Filter module Cabling between DC/DC converter unit and energy storage Energy storage disconnecting device Energy storage protective circuit breaker Energy storage...
  • Page 21 Operation principle and hardware description 21 This figure shows a simplified main circuit diagram of a DC/DC converter with the DC switch-disconnector and charging circuit. DC/DC converter cubicle Energy storage cabinet Drive DC bus DC switch-disconnector Charging components DC/DC converter module Filter module Cabling between DC/DC converter unit and energy storage Energy storage disconnecting device...
  • Page 22 22 Operation principle and hardware description This figure shows a simplified main circuit diagram of parallel-connected DC/DC converter modules with the DC switch-disconnector and charging circuit. Also the energy storage and related cabling and equipment are visible. DC/DC converter cubicles Energy storage cabinet Drive DC bus DC switch-disconnector...
  • Page 23: Overview Diagram Of A Drive With A Dc/Dc Converter Unit

    Operation principle and hardware description 23 Overview diagram of a drive with a DC/DC converter unit This diagram shows a possible application of a converter unit in an example system. The DC/DC converter unit includes a DC/DC converter module and a filter module. t°...
  • Page 24: Single-Line Circuit Diagram Of The Dc/Dc Converter Unit

    R8i module. The connection is the same in both Rittal VX25 and generic enclosures. The table gives explanations for the numbers and letters of the diagram. It also indicates if customer can order the components from ABB or if the customer needs to acquire them separately.
  • Page 25: Converter Module Hardware

    Operation principle and hardware description 25 Converter module hardware Frame R7i ■ Module layout – Handle Lifting eye, front Locking screw (for 6 mm hex key). Torque: 5 N·m (3.7 lbf·ft) maximum. Coolant out connector Coolant in connector Connectors X50, X52 and X53; fiber optic connectors; LEDs; auxiliary voltage selector X59. Lifting ring, rear Guide pin DC connection busbars.
  • Page 26: Installation Frame

    26 Operation principle and hardware description Installation frame See the dimension drawings. Connectors X50, X52 and X53; Auxiliary voltage selector X59 R7i modules contain a power supply board that provides 24 V DC for the circuit boards of the module. The 24 V DC voltage provided by the power supply board is also available on X53, and can be used to power the control unit of a single R7i module.
  • Page 27 Operation principle and hardware description 27 Auxiliary voltage input for internal power supply of module. Voltage selected by X59. 24 V DC output (for eg. control unit) STO connectors of the module. Must be connected to 24 V DC for the module to start.
  • Page 28: Fiber Optic Connectors

    28 Operation principle and hardware description Fiber optic connectors Name Description BCU or Control unit connection. Must be connected by the installer. BSFC BSFC Charging controller connection. Must be connec- ted by the installer. LEDs Color Indication FAULT Continuous red There is an active fault in the module.
  • Page 29: Frame R8I

    Operation principle and hardware description 29 Frame R8i ■ Module layout DC connection busbars, + (a) and - (b) Lifting eyes, front (a) and back (b) Coolant in (a) and out (b) connectors Handle Fiber optic connectors Quick connector (AC connection) (the counterpart fastened to the cabinet behind the module) Terminal block X50 (auxiliary power input for internal boards) Terminal block X51 and X52 (Safe torque off in inverter modules only) Terminal block X53 (24 V DC power output)
  • Page 30: Connectors X50

    30 Operation principle and hardware description Connectors X50…X59 R8i modules contain a power supply (BDPS) that provides 24 V DC for the circuit boards of the module. The 24 V DC voltage provided by the BDPS is also available on X53, and can be used to power the BCU control unit of a single R8i module.
  • Page 31: Fiber Optic Connectors

    Operation principle and hardware description 31 AC IN Auxiliary voltage inputs for internal power supply (BDPS) 24V OUT 24 V DC output (for eg. BCU control unit) STO IN STO connectors of the module. Must be connected to 24 V DC for the supply module to start. STO OUT Not in use.
  • Page 32: Dc Bus Connection And Capacitor Charging

    32 Operation principle and hardware description Color Indication ENABLE / STO Continuous yellow XSTO connectors are de-energized. POWER OK Continuous green Supply voltage of the internal circuit boards is OK (> 21 V). DC bus connection and capacitor charging ■ The customer (or the system integrator) must equip the converter unit with input DC fuses and output DC fuses.
  • Page 33: Bdcl Filter Module

    Operation principle and hardware description 33 BDCL filter module BDCL filter module for frame R7i converter module ■ Filter module, front Filter module, back Energy storage connection (DC+) Converter module connection Coolant outlet pipe Coolant inlet pipe Grounding point Terminal block [X30], temperature control Type designation label of the module...
  • Page 34: Bdcl Filter Module For Frame R8I Converter Module

    34 Operation principle and hardware description BDCL filter module for frame R8i converter module ■ Filter module, front Filter module, back Energy storage connection (DC+) Terminal block [X30], temperature control Unpainted grounding point Handle Type designation label of the module Quick connector Converter module connection Overheating protection of the filter...
  • Page 35: Overview Of The Control Connections Of The Bcu Control Unit

    Operation principle and hardware description 35 Power to the control unit can be supplied from the module (terminal block X53), from an external 24 V DC power supply, or both for redundancy. Overview of the control connections of the BCU control unit Analog and digital I/O extension modules and Control panel.
  • Page 36: Overview Of The Control Connections Of The Ucu Control Unit

    36 Operation principle and hardware description Overview of the control connections of the UCU control unit This diagram shows the control connections and interfaces of the UCU control unit. Analog and digital I/O extension modules and Control panel fieldbus communication modules can be in- serted into slots 1, 2 and 3.
  • Page 37: Charging Switch

    Operation principle and hardware description 37 Charging switch ■ If the converter is equipped with a DC switch-disconnector, you must equip the converter unit with a charging circuit including a charging switch [Q10]. If you have connected the switches as shown in the example circuit diagrams, close the charging switch first when the converter unit is connected to an energized DC bus.
  • Page 38: Pc Connection

    38 Operation principle and hardware description With the control panel, the user can: • start and stop the unit • view and reset the fault and warning messages, and view the fault history • view actual signals • change parameter settings •...
  • Page 39: Type Designation Labels

    Operation principle and hardware description 39 Type designation labels Type designation labels of the DC/DC converter module ■ Each DC/DC converter module has type designation labels attached to it. The type designation stated on the labels contains information on the specifications and configuration of the unit.
  • Page 40: Type Designation Label Of The Bdcl Filter Module

    Quote the complete type designation and serial number when contacting technical support on the subject of individual filter modules. Example labels are shown below. BDCL-13LC-7 Rev. A MADE IN FINLAND 566/707/976 V DC ABB Oy Hiomotie 13 550/550/400 A 00380 Helsinki Finland 3AXD50000889990 Liquid cooling...
  • Page 41: Type Designation Key Of The Filter Module

    Operation principle and hardware description 41 Code Description Voltage range DC voltage corresponding AC input voltages 3 ~ 380…415 V. This is indicated in the type designation label as typical input voltage level 566 V DC. DC voltage corresponding AC input voltages 3 ~ 380…500 V. This is indicated in the type designation label as typical input voltage level 566 / 679 / 707 V DC.
  • Page 43: Moving And Unpacking The Module

    Moving and unpacking the module 43 Moving and unpacking the module Contents of this chapter This chapter gives basic information on unpacking and moving the module. WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrive cabinets and modules safety instructions (3AXD50000048633 [English]).
  • Page 45: Cabinet Construction

    Obey the instructions of the energy storage manufacturer. Liquid pipe connector installation instructions These instructions are applicable to the liquid pipe connectors that are used in ABB drives. There are two types of connectors: type A and type B. Refer to the illustrations...
  • Page 46 46 Cabinet construction below. When you install a connector, identify the connector type first. Obey the type-specific instructions carefully. Reserve these materials and tools at hand: • LOCTITE 2700 threadlocker • Torque wrench (size depends on the connector size) • For the type B connector: adjustable pliers Type A Type B...
  • Page 47 Cabinet construction 47 Push the screwing plug over the pipe, and place the pipe on the union nut. Pull down the screwing plug. a) Type A connector: Start to screw the plug in by hand. Tighten the plug with a torque wrench to 20 N·m.
  • Page 48: Cabinet Configuration Overview

    48 Cabinet construction Cabinet configuration overview Frame R7i without DC switch-disconnector ■ This illustration shows the DC/DC converter configuration of 1×R7i and 2×R7i units, without DC switch-disconnector, installed in the Rittal VX25 or generic enclosures. BDCL BDCL filter DC/DC converter unit DC/DC module (frame R7i)
  • Page 49: Frame R7I With Dc Switch-Disconnector

    Cabinet construction 49 Frame R7i with DC switch-disconnector ■ This illustration shows the DC/DC converter configuration of 1×R7i and 2×R7i units, with DC switch-disconnector, installed in the Rittal VX25 or generic enclosures. BDCL BDCL filter DC/DC converter unit DC/DC module (frame R7i)
  • Page 50: Frame R8I

    50 Cabinet construction Frame R8i ■ This figure shows the DC/DC converter configuration of 1×R8i and 2×R8i units installed in the Rittal VX25 or generic enclosures. BD CL BD CL BD CL BD CL BD CL BD CL BD CL BD CL BD CL BDCL...
  • Page 51: Installation Examples

    Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.
  • Page 52: R7I Dc/Dc Converter Module In Rittal Vx25 Enclosure

    52 Cabinet construction R7i DC/DC converter module in Rittal VX25 enclosure ■ Layout with DC switch-disconnector and charging Item Description DC switch-disconnector Charging switch Input DC fuse R7i DC/DC converter module BDCL filter module Output DC fuse Terminal for energy storage connection Cooling fan Heat exchanger Inlet manifold...
  • Page 53: Layout Without Dc Switch-Disconnector And Charging

    Cabinet construction 53 Layout without DC switch-disconnector and charging Item Description Input DC fuse R7i DC/DC converter module BDCL filter module Output DC fuse Terminal for energy storage connection Cooling fan Heat exchanger Inlet manifold Outlet manifold...
  • Page 54: Pipe Routing Example

    54 Cabinet construction Pipe routing example Coolant IN Inlet manifold with stop and drain valves DC/DC converter module BDCL filter module Outlet manifold with stop and drain valves Heat exchanger Coolant OUT...
  • Page 55: Installation Stages

    Cabinet construction 55 Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts Common DC bracket kit (for 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Rittal Flat-PLS) Side plates kit installation Side plate kit 3AXD50000327591 A-468-8-020-VX 3AXD50000360543 BDCL filter mounting mechanics kit and output busbar kit installation R7i DDC module output DC bus- 3AXD50001114268 L-6-7-259-VX...
  • Page 56 56 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Swing out frame and shroud kit installation R7i DDC swing frame kit 3AXD50001107093 L-6-7-054-VX 3AXD50001102524 R7i DDC shroud kit 3AXD50001107222 L-6-7-354-VX 3AXD50001102517 Marine kit installation R7i DDC marine support kit 3AXD50001106997 L-6-7-505-VX 3AXD50001102531...
  • Page 57: Kits For Acs880-1604Lc R7I Unit In Rittal Vx25 Cabinets

    Cabinet construction 57 Kits for ACS880-1604LC R7i unit in Rittal VX25 cabinets...
  • Page 58: Stage 1: Installation Of Common Parts

    58 Cabinet construction Stage 1: Installation of common parts...
  • Page 59: Stage 2: Side Plates Kit Installation

    Cabinet construction 59 Stage 2: Side plates kit installation...
  • Page 60: Stage 3: Bdcl Filter Mounting Mechanics Kit And Output Busbar Kit Installation

    60 Cabinet construction Stage 3: BDCL filter mounting mechanics kit and output busbar kit installation...
  • Page 61: Stage 4: Cooling Components Kit And Filter To Module Busbars Installation

    Cabinet construction 61 Stage 4: Cooling components kit and filter to module busbars installation...
  • Page 62: Stage 5: Heat Exchanger And Fan Mechanics Installation

    62 Cabinet construction Stage 5: Heat exchanger and fan mechanics installation...
  • Page 63: Stage 6: Bdcl Filter Installation

    Cabinet construction 63 Stage 6: BDCL filter installation...
  • Page 64: Stage 7: Installation Frame Kit And Dc Busbar Kit Installation

    64 Cabinet construction Stage 7: Installation frame kit and DC busbar kit installation...
  • Page 65: Stage 8A: Busbar Kits For Fuse Only Solution (Unit Without Dc Switch)

    Cabinet construction 65 Stage 8A: Busbar kits for fuse only solution (unit without DC switch)
  • Page 66: Stage 8B: Busbar Kits For Dc Switch Solution (Unit With Dc Switch)

    66 Cabinet construction Stage 8B: Busbar kits for DC switch solution (unit with DC switch)
  • Page 67: Stage 9: Module Installation

    Cabinet construction 67 Stage 9: Module installation...
  • Page 68: Stage 10: Swing-Out Frame And Shroud Kit Installation

    68 Cabinet construction Stage 10: Swing-out frame and shroud kit installation...
  • Page 69: Stage 11: Marine Kit Installation

    Cabinet construction 69 Stage 11: Marine kit installation...
  • Page 70: Stage 12: Pressure Relief Vent Kit And Cabinet Cover Installation

    70 Cabinet construction Stage 12: Pressure relief vent kit and cabinet cover installation...
  • Page 71: 2×R7I Dc/Dc Converter Modules In Rittal Vx25 Enclosure

    Cabinet construction 71 2×R7i DC/DC converter modules in Rittal VX25 enclosure ■ This section contains information on the parallel connection installation stage. Other installation stages of the 2×R7i configuration are identical with the 1×R7i configuration. Install the parallel connection busbar kit first. Then continue with the installation stages given in section R7i DC/DC converter module in Rittal VX25 enclosure.
  • Page 72: R8I Dc/Dc Converter Module In Rittal Vx25 Enclosure

    72 Cabinet construction R8i DC/DC converter module in Rittal VX25 enclosure ■ Layout with DC switch/disconnector and charging This figure shows an example of the DC/DC converter unit in the Rittal VX25 enclosure. The unit includes an R8i DC/DC converter module, a BDCL filter module, bottom cable entries for the energy storage connection, DC switch-disconnector and charging components.
  • Page 73: Layout Without Dc Switch/Disconnector And Charging

    Cabinet construction 73 Layout without DC switch/disconnector and charging This figure shows an example of the DC/DC converter unit in the Rittal VX25 enclosure without DC switch/disconnector and charging. The unit includes an R8i DC/DC converter module, a BDCL filter module and bottom cable entries for the energy storage connection.
  • Page 74: Pipe Routing Example

    74 Cabinet construction Pipe routing example Coolant IN Inlet manifold with stop and drain valves Heat exchanger DC/DC converter module BDCL filter module Outlet manifold with stop and drain valves Coolant OUT...
  • Page 75: Installation Stages

    Cabinet construction 75 Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts: Baying parts 3AXD50000336340 Flat-PLS support kit 3AXD50000333639 3AXD50000333387 Sideplates, busbars and quick connectors for connecting DDC module and filter Side plate kit 3AXD50000327591 L-468-8-020-VX 3AXD50000360543...
  • Page 76 76 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Swing frame kit W400 and shoud installation Swing frame kit W400 3AXD50000345106 L-4-X-051-VX 3AXD50000361045 Shroud kit W400 3AXD50000353354 L-4-8-022-VX 3AXD50000361083 BDCL shroud kit 3AXD50000444106 L-4-8-030-VX 3AXD50000441822...
  • Page 77: Kits For Acs880-1604Lc R8I Unit In Rittal Vx25 Cabinets

    Cabinet construction 77 Kits for ACS880-1604LC R8i unit in Rittal VX25 cabinets...
  • Page 78: Stage 1: Installation Of Common Parts

    78 Cabinet construction Stage 1: Installation of common parts...
  • Page 79: Stage 2: Side Plates, Busbars And Quick Connectors For Connecting Ddc

    Cabinet construction 79 Stage 2: Side plates, busbars and quick connectors for connecting DDC module and filter...
  • Page 80: Stage 3: Module Installation Parts

    80 Cabinet construction Stage 3: Module installation parts...
  • Page 81: Stage 4: Ddc And Energy Storage Connection

    Cabinet construction 81 Stage 4: DDC and energy storage connection...
  • Page 82: Stage 5A: Dc Connection With Charging

    82 Cabinet construction Stage 5A: DC connection with charging...
  • Page 83: Stage 5B: Dc Connection Without Charging

    Cabinet construction 83 Stage 5B: DC connection without charging...
  • Page 84: Stage 6: Cooling Components

    84 Cabinet construction Stage 6: Cooling components...
  • Page 85: Stage 7: Ddc Module And Filter Installation

    Cabinet construction 85 Stage 7: DDC module and filter installation...
  • Page 86: Stage 8: Swing Frame And Shroud Installation

    86 Cabinet construction Stage 8: Swing frame and shroud installation...
  • Page 87: 2×R8I Dc/Dc Converter Modules In Rittal Vx25 Enclosure

    Cabinet construction 87 2×R8i DC/DC converter modules in Rittal VX25 enclosure ■ This section contains information on the parallel connection installation stage. Other installation stages of the 2×R8i configuration are identical with the 1×R8i configuration. Install the parallel connection busbar kit first. Then continue with the installation stages given in section R8i DC/DC converter module in Rittal VX25 enclosure (page 72).
  • Page 88: Generic Enclosures

    88 Cabinet construction Generic enclosures ■...
  • Page 89: Guidelines For Planning Electrical Installation

    Canadian Electrical Code (CE) along with state and local codes for your location and application. National Fire Protection Association 70 (National Electric Code). ABB is not responsible for the energy storage selection or protection of the energy storage. Generic guidelines...
  • Page 90: Selecting The Energy Storage

    = Drive input voltage (AC) • ABB recommends to measure the energy storage voltage. If the energy storage is a super capacitor, voltage measurement is obligatory unless the capacitor withstands the maximum DC voltage of the drive or contains internal overvoltage protection.
  • Page 91: Implementing Protections For The Energy Storage

    ■ There must be protective devices on the two ends of the energy storage cable: • output DC fuses in the DC/DC converter unit (available from ABB, must be acquired and installed by the customer or system integrator) • energy storage protective device (must be acquired and installed by the customer or system integrator).
  • Page 92: Energy Storage Discharging Device

    Recommended cables ■ The customer (or the system integrator) must acquire and connect the energy storage cables. It is possible to use shielded cables with 2, 3 or 4 conductors. ABB recommends to use shielded cables with 4 conductors.
  • Page 93: Typical Cable Sizes

    1) The shield must meet the requirements of IEC 61439-1. If the shield does not meet the requirements, an additional PE conductor or cable is required. ABB does not recommend to use single core cables. If it necessary to use single core cables, obey these guidelines: •...
  • Page 94: Parallel Connection

    94 Guidelines for planning electrical installation Parallel connection It is possible to connect multiple DC/DC converter units in parallel. In the parallel connection, both the inputs and the outputs of the units must be connected together. The inputs are connected through the common DC bus of the drive as standard. The outputs (ES+ to ES+, ES- to ES-) must be connected together at the energy storage end by the customer (or the system integrator).
  • Page 95: Electrical Installation

    [English]). Note: The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.
  • Page 96 96 Electrical installation This procedure gives information on how to de-energize the drive and make it safe to do work on it. The procedure does not include all possible drive configurations. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
  • Page 97: General Notes

    Electrical installation 97 • Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding (PE) busbar is zero. Important! Repeat the measurement also with the DC voltage setting of the tester. Measure between each phase and ground. There is a risk of dangerous DC voltage charging due to leakage capacitances of the motor circuit.
  • Page 98 98 Electrical installation WARNING! Do not do voltage withstand or insulation resistance tests on the drive. The tests can cause damage to the drive. Every drive is tested for insulation between the main circuit and the chassis at the factory. Also, there are voltage-limiting circuits inside the drive which cut down the testing voltage automatically.
  • Page 99: Connecting The Energy Storage Cable And Load Disconnected Indicator Cable

    Electrical installation 99 Connecting the energy storage cable and load disconnected indicator cable Use of fasteners in cable lug connections ■ Install all the fasteners in the correct order. See the figure below. Tighten the cable lug to the torque specified for the connection. Cable lug on one side of the busbar Cable lugs on both sides of the busbar Bolt...
  • Page 100: Connection Diagram

    100 Electrical installation Connection diagram ■ If the converter unit has parallel modules, each module must have its own output cables. The cables must also be identical (cable type, cross-sectional area, and length must be the same). This diagram shows the connections between the DC/DC converter unit and an energy storage.
  • Page 101: Connection Procedure For Power Connections Inside The Dc/Dc Converter Cubicle

    Electrical installation 101 Connection procedure for power connections inside the DC/DC ■ converter cubicle WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 102 102 Electrical installation Before you start, make sure that: • the mechanical installation is completed (the converter and filter modules, and other components of the DC/DC converter unit are installed into a cabinet), and • the electrical connections between the components of the DC/DC converter unit are completed.
  • Page 103 Electrical installation 103 WARNING! Apply grease to stripped aluminum conductors before you attach them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions. Aluminum-aluminum contact can cause oxidation in the contact surfaces. For each cable, attach the conductive sleeve (a) to the bare cable shield with a cable tie.
  • Page 104: Connecting The Bdcl Filter

    104 Electrical installation of fasteners in cable lug connections (page 99). Tighten the fasteners to the torque given in the technical data. 4-conductor shielded cable 3-conductor shielded cable If there are more than 3 cables, attach additional cable support brackets for them. 10.
  • Page 105: Internal Circuit Diagram For The Bdcl Filter

    Installing the charging circuit The cabinet builder must install and connect the charging circuit. For connections, see the example circuit diagrams. Consult ABB for more information on the necessary components and wiring. Activate and tune the charging function in the control program. For information on...
  • Page 106: Connecting The External Power Supply Cable For The Auxiliary Circuit

    106 Electrical installation Connecting the external power supply cable for the auxiliary circuit DC/DC converter module ■ The cabinet builder can arrange an auxiliary voltage of 230 V AC (or 115 V AC with option +G304) to connector X50 to supply power to the electronics of the DC/DC converter module.
  • Page 107 Electrical installation 107 Stripped cable Conductive surface of the shield exposed Stripped part covered with copper foil Cable shield Copper foil Shielded twisted pair Grounding wire Run the cables to the applicable terminals. When possible: • Use the existing cable trunking in the cabinet. •...
  • Page 108: Installing Option Modules

    108 Electrical installation Installing option modules WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Pay attention to the free space required by the cabling or terminals coming to the option modules.
  • Page 109: Connecting A Pc

    Electrical installation 109 Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit. It can cause damage. A PC (with, for example, the Drive Composer PC tool) can be connected as follows: To connect a control panel to the unit, either •...
  • Page 111: The Control Unit

    The control unit 111 The control unit Contents of this chapter This chapter • describes the connections of the control unit • contains the specifications of the inputs and outputs of the control unit. General A BCU or UCU control unit controls the converter unit. The control unit is connected to the converter module(s) through fiber optic cables.
  • Page 112: Bcu Layout

    112 The control unit BCU layout Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 3 I/O extension, encoder interface, field-...
  • Page 113 The control unit 113 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XD24 +24 V output (for digital inputs) XDIO XETH Ethernet port – Not in use XPOW External power input XRO1...
  • Page 114: Ucu-22

    114 The control unit UCU-22…24 layout Description I/O terminals SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. For F-type modules with USCA-02 adapter. SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection. For F-type modules with USCA-02 adapter. SLOT 3 I/O extension, encoder interface or fieldbus adapter module connection.
  • Page 115 The control unit 115 Description Analog input XRO4 XD24 XPOW Analog output XCAN Not in use XRO3 XCAN TERM CAN bus termination switch XDIO Digital input XDIO Digital input/output XRO2 XD2D Drive-to-drive link XD24 +24 V output (for digital input) XRO1 XETH1 Ethernet ports for fieldbus, internal switch...
  • Page 116 116 The control unit Description XFSO Not in use Environmental Humidity and temperature measurements sensors (1) XFSO...
  • Page 117: Default I/O Diagram Of The Converter Control Unit (Bcu)

    The control unit 117 Default I/O diagram of the converter control unit (BCU) The diagram below shows the default I/O connections of the BCU control unit of the converter, and describes the use of the signals/connections. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 …...
  • Page 118 118 The control unit Terminal Description Digital inputs Temp fault (0 = overtemperature) Not in use by default Not in use by default Not in use by default Not in use by default Not in use by default DIIL Not in use by default XDIO Digital input/outputs DIO1...
  • Page 119: Default I/O Diagram Of The Converter Control Unit (Ucu-22

    The control unit 119 Terminal Description X205 Memory unit connection 1) Must be set to ON when the unit is the first or last unit on the drive-to-drive (D2D) link. On intermediate units, set termination to OFF. 2) Default use of the signal in the control program. The use can be changed by a parameter. See also the delivery-specific circuit diagrams.
  • Page 120 120 The control unit Terminal Description XCAN TERM CANopen termination switch XRO1 Relay output 1 Norm. closed XRO1: Not in use COM1 Common 250 V AC / 30 V DC, 2 A Norm. open XRO2 Relay output 2 Norm. closed XRO2: Fault (-1) (Energized = no fault) COM2...
  • Page 121 The control unit 121 Terminal Description +24VD +24 V DC 200 mA DICOM Digital input ground +24VD +24 V DC 200 mA DIGND Digital input/output ground Ground selection switch. Determines whether DICOM is separated from DICOM=DIOGND DIOGND (ie, common reference for digital inputs floats). ON: DICOM con- nected to DIOGND.
  • Page 122: Additional Information On The Connections

    122 The control unit Additional information on the connections Power supply for the control unit (XPOW) ■ The control unit is powered from a 24 V DC, 2 A supply (ZCU, BCU) or a 24 V DC, 2.9 A supply (UCU) through terminal block XPOW. With a type BCU/UCU control unit, a second supply can be connected to the same terminal block for redundancy.
  • Page 123: Safe Torque Off (Xsto, Xsto Out)

    The BCU control unit has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.
  • Page 124: Connector Data

    124 The control unit Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) Maximum tightening torque 0.45 N·m (4 lbf·in) 24 V (±10%) DC, 2 A (BCU) 19…32 V DC, 2.9 A (UCU-22…24) External power input.
  • Page 125 The control unit 125 Reference voltage for analog inputs Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) +VREF and -VREF (XAI:1 and XAI:2) Maximum tightening torque 0.45 N·m (4 lbf·in) 10 V ±1% and -10 V ±1%, R 1…10 kohm load Maximum output current: 10 mA...
  • Page 126 126 The control unit Safe torque off connection (XSTO) Connector pitch 5 mm, wire size 0.5 … 2.5 mm (22…12 AWG) Maximum tightening torque 0.45 N·m (4 lbf·in) Input voltage range: -3…30 V DC Logic levels: "0" < 5 V, "1" > 17 V. Note: For the unit to start, both connections must be “1”.
  • Page 127: Bcu Ground Isolation Diagram

    The control unit 127 BCU ground isolation diagram ■ XPOW +24VI +24VI +VREF -VREF AGND AI1+ AI1- AI2+ AI2- AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO SGND XSTO OUT SGND SGND...
  • Page 128: Ucu-22

    128 The control unit UCU-22…24 ground isolation diagram ■ XPOW XD2D X485 XCAN XETH1 XETH2 XETH3 XETH4 XPAN XRO1-XRO4 COM1 … COM4 XD24 +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 DIOGND DIOGND DIIL XSTO XSTO OUT Power supply ground *The maximum common mode voltage between each AI input and AGND is ±30 V **Ground selector (DICOM=DIOGND) settings DICOM=DIOGND: ON All digital inputs share a common ground (DICOM connected to DIOGND).
  • Page 129: Installation Checklist

    Installation checklist 129 Installation checklist Contents of this chapter This chapter contains a checklist for the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
  • Page 130 130 Installation checklist Make sure that … If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground-to-phase varistor) See the electrical installation instructions in the supply unit manual. The enclosures of the equipment in the cabinet have proper galvanic connection to the cabinet protective earth (ground) busbar;...
  • Page 131 Installation checklist 131 Make sure that … If the drive is equipped with a cooling unit: Make sure that the mechanical and electrical installation of the cooling unit is completed. Refer to the cooling unit documentation.
  • Page 133: Start-Up

    (3AXD50000048633 [English]). Before you start, connect a control panel to the DC/DC converter unit. ABB recommends that you also have a PC with a drive commissioning tool (Drive Composer) connected. For information on the use of the control panel, refer to...
  • Page 134: Start-Up Procedure

    134 Start-up Start-up procedure Tasks Safety WARNING! Obey the safety instructions during the start-up procedure. See ACS880 liquid- cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 135 Start-up 135 Tasks WARNING! When you connect voltage to the supply unit, the DC busbars and the converters connected to the DC bus will become energized. WARNING! Converter units with a DC switch-disconnector: Some types of converter modules can be energized through a charging circuit even if the DC switch-disconnector is open or the DC fuses are removed.
  • Page 136 136 Start-up Tasks Testing the DC/DC converter operation Set parameter 120.12 Run enable 1 to On. Set parameter 122.01 User Power ref to 0 A. Set current limits to low values, for example, • 130.119 Minimum current to -50 A. •...
  • Page 137: Maintenance

    The information is valid for the example cabinet installations presented in this manual. Maintenance intervals The tables below show the maintenance tasks which can be done by the end user. For ABB Service offering, refer to www.abb.com/drivesservices or consult your local ABB Service representative (www.abb.com/searchchannels).
  • Page 138: Recommended Maintenance Intervals After Start-Up

    138 Maintenance Recommended maintenance intervals after start-up ■ Recommended annual actions by the user Connections and environment Quality of supply voltage Spare parts Spare parts DC circuit capacitors reforming, spare modules and spare capacitors Inspections by user Tightness of terminals Dustiness, corrosion and temperature Cooling liquid pipe connections Coolant antifreeze concentration...
  • Page 139: Maintenance Timers And Counters

    • Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. • Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.
  • Page 140: Disconnecting The Dc/Dc Converter From The Drive System With The Dc Switch-Disconnector

    140 Maintenance Disconnecting the DC/DC converter from the drive system with the ■ DC switch-disconnector WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
  • Page 141: Frame R7I - Internal Module Fan Replacement

    Maintenance 141 Replacement fans are available from ABB. Do not use other than ABB-specified spare parts. Frame R7i – internal module fan replacement ■ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
  • Page 142: Frame R8I Fan Replacement

    142 Maintenance Circuit board holder viewed from left Frame R8i fan replacement ■ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
  • Page 143: R7I Converter Module

    Maintenance 143 R7i converter module WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
  • Page 144 144 Maintenance Remove the support beam in front of the module. Disconnect the power and control cables from the module. Close the inlet and outlet valves of the cubicle. Put the drain hoses into a container. Open the drain valves. This will drain all the equipment in the cubicle.
  • Page 145: Installing The Module

    Maintenance 145 Installing the module ■ Install the module as follows: Push the module carefully into its bay. Install the module retaining screws and torque them to 5 N·m (3.6 lbf·ft). Connect the coolant pipes to the module. Tighten to 20 N·m (14.75 lbf·ft). Connect the power and control cables to the module.
  • Page 146: R8I Converter Module

    146 Maintenance R8i converter module Replacing an R8i converter module ■ WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 147: Removing The Module

    Maintenance 147 Removing the module Do the steps in section Electrical safety precautions (page 95). Remove the shrouding in front of the module. Remove the locking screws of the swing-out frame (if present) and open it. Disconnect the wiring from the module and move it aside. Use cable ties to keep the wiring out of the way.
  • Page 148 148 Maintenance Close the inlet valve (a) and outlet valve. Lead the drain hoses (b, on both sides of the cubicle) into a suitable container. Open the drain valves (c, on both sides of the cubicle). This will drain all modules in the cubicle.
  • Page 149 Maintenance 149 After the module has drained, disconnect the piping from the module. Remove the module retaining screws at the top and the bottom of the module.
  • Page 150: Reinstalling The Module

    150 Maintenance Pull the module carefully out onto a suitable platform. Keep the module secured to a hoist or equivalent to prevent the module from falling. For information on using the lifting device, see Converter module lifting device for drive cabinets hardware manual (3AXD50000210268 [English]).
  • Page 151: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ■ The capacitors must be reformed if the drive has not been powered (either in storage or unused) for a year or more.
  • Page 152: Replacing The Memory Unit (Ucu-22

    152 Maintenance WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
  • Page 153: Replacing The Bcu Control Unit Battery

    Maintenance 153 Push and hold in the clips on the memory unit. Pull the memory unit out. Push the new memory unit in. Replacing the BCU control unit battery ■ WARNING! Obey the safety instructions given in ACS880 liquid-cooled multidrives cabinets and modules safety instructions (3AXD50000048633 [English]).
  • Page 154: Replacing The Real-Time Clock Battery (Ucu-22

    154 Maintenance Dispose of the old battery according to local disposal rules or applicable laws. Set the real-time clock. Replacing the real-time clock battery (UCU-22…24) ■ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.
  • Page 155: Replacing The Microsdhc Memory Card (Ucu-22

    Maintenance 155 Replacing the microSDHC memory card (UCU-22…24) ■ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning or maintenance work.
  • Page 156: Control Panel And Panel Platform/Holder Leds

    156 Maintenance The control panel on the cabinet door shows the warnings and faults given by the control program. You can also use the Drive Composer PC tool to view the warnings and faults. For more information, refer to the firmware manual and the Drive Composer PC tool manual.
  • Page 157: Ordering Information

    Note: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.
  • Page 158 158 Ordering information • A = air-cooled (some of these kits are also used with liquid-cooled drives) • L = liquid-cooled • w = cabinet width • 4 = 400 mm • 6 = 600 mm • 8 = 800 mm •...
  • Page 159: Frame R7I And Multiples

    Converter units consisting of frame R7i converter modules are to be ordered as separate modules. For converter unit ratings, see the technical data. DC/DC converter unit Modules used Type Frame size Ordering code = 400 V ACS880-1604LC-0150A-3 ACS880-104LC-0120A-3 ACS880-1604LC-0250A-3 ACS880-104LC-0140A-3 ACS880-1604LC-0350A-3 ACS880-104LC-0210A-3 ACS880-1604LC-0450A-3 ACS880-104LC-0250A-3...
  • Page 160: Bdcl Filters

    160 Ordering information DC/DC converter unit Modules used Type Frame size Ordering code ACS880-1604LC-0599A-7 2×R7i ACS880-104LC-0220A-7 ACS880-1604LC-0799A-7 2×R7i ACS880-104LC-0389A-7 Note: The energy storage is not included in the ACS880 module product offering. The customer must equip the DC/DC converter with an applicable energy storage system.
  • Page 161 Ordering information 161 DC/DC con- L-filter verter unit type Frame size Type Ordering code ACS880- 1604LC-… = 690 V 0150A-7 BDCL-13LC-7 3AXD50000889990 0200A-7 BDCL-13LC-7 3AXD50000889990 0300A-7 BDCL-13LC-7 3AXD50000889990 0399A-7 BDCL-13LC-7 3AXD50000889990 0599A-7 2×R7i BDCL-13LC-7 3AXD50000889990 0799A-7 2×R7i BDCL-13LC-7 3AXD50000889990...
  • Page 162: Control Panel

    162 Ordering information Control panel ■ The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive Composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.
  • Page 163: Control Electronics

    Ordering information 163 For more information on the door mounting kits, such as the contents of the kit, see the installation manuals: • DPMP-01 mounting platform for control panels installation guide (3AUA0000100140 [English]) • DPMP-02/03 mounting platform for control panels installations guide (3AUA0000136205 [English]).
  • Page 164: Control Circuit Plug Connectors

    1 × MSTB 2,5/5-ST- 5,08 BK 2× MSTB 2,5/5-ST- 1 per X51…X53 3AXD50000003541 5,08 YE module 2.50 mm , 12 A, 320 V Options For more information related to available control panel, fieldbus, I/O module and DDCS communication options, contact ABB.
  • Page 165: Mechanical Installation Accessories

    Ordering information 165 Mechanical installation accessories ■ Module installation parts Module installation parts include top and bottom supports for the DC/DC converter and BDCL filter modules and side plate kit. Used with … Ordering code Kit code Illustration 1 for each BD- 600 mm Rittal CL-13LC filter 3AXD50001101305...
  • Page 166 166 Ordering information Used with … Ordering code Kit code Illustration 1 for each Rittal VX25 en- DC/DC convert- 3AXD50000360543 L-468-8-020-VX closure er module (frame R7i) Instruction code: 3AXD50000327591...
  • Page 167: Swing-Out Frame (For Rittal Vx25 Enclosures)

    Ordering information 167 Swing-out frame (for Rittal VX25 enclosures) The swing-out frame is a hinged compartment that can be used as a mounting base for control electronics and auxiliary voltage circuit components. Used with … Ordering code Kit code Illustration 1 for each 600 mm Rittal DC/DC convert-...
  • Page 168: Shrouds

    168 Ordering information Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Used with … Ordering code Kit code Illustration 1 for each 600 mm Rittal DC/DC convert- 3AXD50001102517 L-6-7-354-VX VX25 enclosure er module (frame R7i) Instruction code: 3AXD50001107222 Heat exchanger mechanics kit...
  • Page 169: Bottom Cable Entry

    Ordering information 169 Bottom cable entry This kit is to be installed on the bottom plate of the enclosure. It contains four cable entries for energy storage cables with grommets, wire meshing for 360° grounding, and a strain relief bracket. Used with …...
  • Page 170: Marine Kit

    170 Ordering information Marine kit The marine support kit contains cabinet reinforcement plates for marine use. Used with … Ordering code Kit code Illustration 600 mm Rittal 1 for each cu- 3AXD50001102531 L-6-7-505-VX VX25 enclosure bicle Instruction code: 3AXD50001106997 Pressure relief vent kit The pressure relief vent is installed onto the cabinet roof.
  • Page 171: Electrical Installation Accessories

    Ordering information 171 Electrical installation accessories ■ Busbars and quick connectors for connecting DC/DC converter module and filter Busbars provide connection from the DC/DC converter module to the BDCL filter. Used with … Ordering code Kit code Illustration 1 for each 600 mm Rittal DC/DC convert- 3AXD50001102449...
  • Page 172: Common Dc Flat-Pls Assembly

    172 Ordering information Common DC Flat-PLS assembly The bracket in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS DC bus and ensure its correct placement and alignment inside the cabinet line-up. Note: The designs shown in this manual for Rittal VX25 enclosures use the Rittal Flat-PLS busbar system.
  • Page 173 Ordering information 173 Used with … Ordering code Kit code Illustration 600 mm Rittal 1 for each VX25 enclosure DC/DC convert- and OT600 3AXD50001102463 L-6-7-222-VX er module switch-discon- (frame R7i) nector Instruction code: 3AXD50001107208 600 mm Rittal 1 for each VX25 enclosure DC/DC convert- and OT400...
  • Page 174: Dc Connection Without Dc Switch-Disconnector And Charging

    174 Ordering information Used with… Ordering code Instruction code Frame R7i 3AXD50000826933 (IEC) 3AXD50000827046 Frame 2×R7i The kit contains these components: • OS160GD04F (IEC) charging switch with terminal shrouds • OHB65J6 operating handle • OXP6X290 operating shaft • Two OA3G01 auxiliary contacts •...
  • Page 175: Energy Storage Connection

    Ordering information 175 Used with … Ordering code Kit code Illustration 600 mm Rittal 1 for each VX25 enclos- DC/DC convert- 3AXD50001102500 L-6-7-226-VX ure, if fuse size er module (frame R7i) Instruction code: 3AXD50001107185 Energy storage connection These parts are used to implement the connection between the DC/DC converter module and the output terminals for the energy storage connection.
  • Page 176: Input Dc Fuses

    176 Ordering information Used with … Ordering code Kit code Illustration 600 mm Rittal 1 for each VX25 enclos- DC/DC convert- 3AXD50001102425 L-6-7-250-VX ure, if fuse size er module (frame R7i) Instruction code: 3AXD50001107055 Input DC fuses The input DC fuses protect the module and the drive DC bus against short circuits. Module type Fuse Frame...
  • Page 177: Output Dc Fuses

    Ordering information 177 Module type Fuse Frame Ordering code ACS880- Type Rating 1604LC-… 0700A-5 2×R7i 170M6543 3AXD50000698752 0900A-5 2×R7i 170M6545 68735980 1100A-5 2×R7i 170M6547 63919381 = 690 V 0150A-7 170M4390 3AUA0000114933 0200A-7 170M4391 3AXD50000010196 0300A-7 170M6542 3AXD50000021111 0399A-7 170M6544 63903167 0599A-7 2×R7i 170M6542...
  • Page 178: Parallel Connection Busbar Kit

    178 Ordering information Module type Fuse Frame Ordering code ACS880- Type Rating 1604LC-… 0799A-7 2×R7i 170M6544 63903167 Parallel connection busbar kit The parallel connection busbar kit is used to connect two converter modules in parallel. Used with … Ordering code Kit code Illustration Rittal VX25 en-...
  • Page 179: Piping

    Ordering information 179 Nipples for connecting the valves to manifolds Connectors for PA piping Plugs for unused piping connectors You must order the following parts separately as they are not included in the manifold kits: • Connectors to attach to inlet, outlet and drain valves •...
  • Page 180: Heat Exchanger

    180 Ordering information For a pipe routing example, refer to section Pipe routing example (page 54). Heat exchanger The kit includes the heat exchanger and the connectors for piping. Used with … Ordering code Kit code Illustration 1 for each DC/DC All enclosure converter module 3AXD50000479795...
  • Page 181: Frame R8I And Multiples

    Converter units consisting of frame R8i converter modules are to be ordered as separate modules. For converter unit ratings, see the technical data. DC/DC converter unit Modules used Ordering code Type Frame size (for options, see below) = 690 V ACS880-1604LC-0400A-7 ACS880-104LC-0480A-7+E205 ACS880-1604LC-0500A-7 ACS880-104LC-0530A-7+E205 ACS880-1604LC-0600A-7 ACS880-104LC-0600A-7+E205 ACS880-1604LC-0700A-7 ACS880-104LC-0670A-7+E205 ACS880-1604LC-0800A-7...
  • Page 182: Bdcl Filters

    182 Ordering information BDCL filters ■ DC/DC con- L-filter verter unit type Frame size Type Ordering code ACS880- 1604LC-… = 690 V 0400A-7 BDCL-14LC-7+V112 3AXD50000997893 0500A-7 BDCL-14LC-7+V112 3AXD50000997893 0600A-7 BDCL-15LC-7+V112 3AXD50000997886 0700A-7 BDCL-15LC-7+V112 3AXD50000997886 0800A-7 BDCL-15LC-7+V112 3AXD50000997886 0900A-7 BDCL-15LC-7+V112 3AXD50000997886 1000A-7 2×R8i BDCL-14LC-7+V112...
  • Page 183: Control Panel

    Ordering information 183 Control panel ■ The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive Composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.
  • Page 184: Control Electronics

    184 Ordering information For more information on the door mounting kits, such as the contents of the kit, see the installation manuals: • DPMP-01 mounting platform for control panels installation guide (3AUA0000100140 [English]) • DPMP-02/03 mounting platform for control panels installations guide (3AUA0000136205 [English]).
  • Page 185: Control Circuit Plug Connectors

    , 12 A, 320 V Options For more information related to available control panel, fieldbus, I/O module and DDCS communication options, contact ABB. Mechanical installation accessories ■ Module installation parts Module installation parts include top and bottom supports for the DC/DC converter and BDCL filter modules and side plate kit.
  • Page 186 186 Ordering information Used with … Ordering code Kit code Illustration 1 for each BD- 400 mm Rittal CL module 3AXD50000437207 L-4-8-312-VX VX25 enclosure (frame R8i) Instruction code: 3AXD50000437993 1 for each 400 mm Rittal DC/DC convert- 3AXD50000360598 L-4-8-301-VX VX25 enclosure er module (frame R8i) Instruction code:...
  • Page 187 Ordering information 187 Used with … Ordering code Kit code Illustration 1 for each Rittal VX25 en- DC/DC convert- 3AXD50000360543 L-468-8-020-VX closure er module Instruction code: 3AXD50000327591...
  • Page 188: Swing-Out Frame (For Rittal Vx25 Enclosures)

    188 Ordering information Swing-out frame (for Rittal VX25 enclosures) The swing-out frame is a hinged compartment that can be used as a mounting base for control electronics and auxiliary voltage circuit components. Used with … Ordering code Kit code Illustration 1 for each 400 mm Rittal DC/DC convert-...
  • Page 189: Shrouds

    Ordering information 189 Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Used with … Ordering code Kit code Illustration 1 for each 400 mm Rittal DC/DC convert- 3AXD50000361083 L-4-8-022-VX VX25 enclosure er module (frame R8i) Instruction code: 3AXD50000353354...
  • Page 190: Bottom Cable Entry

    190 Ordering information Used with … Ordering code Kit code Illustration 1 for each BD- 400 mm Rittal CL filter mod- 3AXD50000441822 L-4-8-030-VX VX25 enclosure ule (frame R8i) Instruction code: 3AXD50000444106 Bottom cable entry This kit is to be installed on the bottom plate of the enclosure. It contains four cable entries for energy storage cables with grommets, wire meshing for 360°...
  • Page 191: Marine Kit

    Ordering information 191 Marine kit The marine support kit contains cabinet reinforcement plates for marine use. Used with … Ordering code Kit code Illustration 600 mm Rittal 1 for each cu- 3AXD50001102531 L-6-7-505-VX VX25 enclosure bicle Instruction code: 3AXD50001106997 Pressure relief vent kit The pressure relief vent is installed onto the cabinet roof.
  • Page 192: Electrical Installation Accessories

    192 Ordering information Electrical installation accessories ■ Busbars and quick connectors for connecting DC/DC converter module and filter Busbars provide connection from the DC/DC converter module to the BDCL filter. Used with … Ordering code Kit code Illustration 1 for each Generic DC DC/DC convert- 3AXD50000540150...
  • Page 193: Common Dc Flat-Pls Assembly

    Ordering information 193 Common DC Flat-PLS assembly The bracket in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS DC bus and ensure its correct placement and alignment inside the cabinet line-up. Note: The designs shown in this manual for Rittal VX25 enclosures use the Rittal Flat-PLS busbar system.
  • Page 194 194 Ordering information Used with … Ordering code Kit code Illustration 400 mm Rittal VX25 enclosure 1 for each with DC DC/DC convert- 3AXD50000361038 L-4-8-254-VX switch-discon- er module nector and (frame R8i) charging Instruction code: 3AXD50000342600 Rittal VX25 en- 1 for each closure with DC/DC convert- DC switch-dis-...
  • Page 195: Dc Connection Without Dc Switch-Disconnector And Charging

    Ordering information 195 Used with… Ordering code Instruction code Frame R8i 3AXD50000226801 (IEC) 3AXD50000450978 3AXD50000227013 (UL) Frame 2×R8i The kit contains these components: • OS160GD04F (IEC) or OS100GJ04FP (UL) charging switch with terminal shrouds • OHB65J6 operating handle • OXP6X290 operating shaft •...
  • Page 196: Energy Storage Connection

    196 Ordering information Used with … Ordering code Kit code Illustration 1 for each 400 mm Rittal DC/DC convert- 3AXD50000361021 L-4-8-251-VX VX25 enclosure er module (frame R8i) Instruction code: 3AXD50000332885 1 for each Rittal VX25 en- DC/DC convert- 3AXD50000200368 L-46-8-233 closure er module (frame R8i)
  • Page 197: Input Dc Fuses

    Ordering information 197 Used with … Ordering code Kit code Illustration 1 for each 400 mm Rittal DC/DC convert- 3AXD50000437313 L-4-8-257-VX VX25 enclosure er module (frame R8i) Instruction code: 3AXD50000438006 Input DC fuses The input DC fuses protect the module and the drive DC bus against short circuits. Module type Fuse Frame...
  • Page 198: Output Dc Fuses

    198 Ordering information Note: All fuses listed are UL Recognized. Output DC fuses The ouput DC fuses protect the module against short circuits from the energy storage and the energy storage cable(s). Module type Fuse Frame Ordering code ACS880- Type Rating 1604LC-…...
  • Page 199: Cooling System Parts

    Ordering information 199 Cooling system parts ■ Coolant distribution manifold kits Enclosure Ordering code Kit code Illustration 400/600/800mm 1 kit for each VX25 and gener- DC/DC convert- 3AXD50000044182 L-468-8-442 ic enclosure (2 er module modules) (frame R8i) Instruction code: 3AXD50000048258 The manifold kits contain: Inlet and outlet manifolds Inlet and outlet valves...
  • Page 200: Piping

    200 Ordering information Piping PA (polyamide) pipe is available in various diameters on reels. Refer to the figure below for application. Item Data Ordering code PA12P40, 22/18 mm, 50 m 3AXD50000441419 3AXD50000047488 PA12P40, 16/13 mm, 50 m 3AXD50000419302 PA11P40, 8/6 mm, 50 m Not part of standard product offering 1) Used between the coolant distribution manifolds, the converter module, filter module and heat exchangers.
  • Page 201: Miscellaneous

    Ordering information 201 Frame size Auxiliary voltage Ordering code Illustration 230 V AC 1 for each module 3AXD50000043886 (50/60 Hz) 115 V AC (50/60 Hz) 1 for each module 3AXD50000045414 Miscellaneous BAMU voltage/current measurement unit ■ The BAMU voltage/current measurement unit is not included in the module delivery, but can be ordered separately.
  • Page 202 202 Ordering information Type Data Ordering code CIO-01 I/O module for distributed I/O CIO-01 3AXD50000041983 bus control...
  • Page 203: Internal Cooling Circuit

    Each cubicle has an inlet and an outlet manifold, fitted with a stop valve and a drain valve. The stop valves can be closed to isolate all modules in the cubicle from the main cooling circuit. In cabinet line-ups built by ABB, valves are color-coded: • Blue – Open during operation •...
  • Page 204 204 Internal cooling circuit Supply modules. The drawing shows the configuration of a diode supply unit with two modules, ie. there is a common air-to-liquid exchanger in the cubicle. With an IGBT supply unit, each module has a dedicated air-to-liquid exchanger as shown for item 2. Inverter modules To/From cooling unit Air-to-liquid heat exchanger...
  • Page 205 Internal cooling circuit 205 Connection to a cooling unit Connection to an ACS880-1007LC cooling unit ■ Refer to ACS880-1007LC cooling unit user’s manual (3AXD50000129607 [English]). Connection to a custom cooling unit ■ General requirements Equip the system with an expansion vessel to damp pressure rise due to volume changes when the temperature varies.
  • Page 206 206 Internal cooling circuit Filling up and bleeding the internal cooling circuit Both the drive and coolant must be at room temperature before filling up the cooling circuit. WARNING! Make sure that the maximum permissible operating pressure is not exceeded. When necessary regulate the pressure to appropriate level by draining excess coolant out of the system.
  • Page 207 Internal cooling circuit 207 Close the bleed valve at the cooling unit. 10. Continue to fill in coolant until a base pressure of approximately 250 kPa is achieved. 11. Open the bleed valve of the pump to let out any air. 12.
  • Page 208 Coolant type Antifrogen® L (by Clariant International Ltd, www.clariant.com) 25% or 50% mixture, available from Clariant distributors and ABB Service representatives. Do not dilute the coolant. It is ready to use. Antifrogen® L 25% mixture is usable in storage temperatures down to -16 °C (3.2 °F).
  • Page 209 Internal cooling circuit 209 be derated by 6 percentage points per 1 °C (1.8 °F) temperature increase, as shown by curve (c). • If there are no components with a maximum operating temperature of 55 °C (131 °F) installed in the same space as the drive modules, drive output current must be derated by 2 percentage points per 1 °C (1.8 °F) temperature increase, as shown by curve (b).
  • Page 210 210 Internal cooling circuit Pressure limits ■ Base pressure: 250 kPa (recommended); 300 kPa (maximum). “Base pressure” denotes the pressure of the system compared with the atmospheric pressure when the cooling circuit is filled with coolant. Air counterpressure in expansion vessel (with ACS880-1007LC cooling unit): 80 kPa Design pressure (PS): 600 kPa Nominal pressure difference: 120 kPa with Antifrogen®...
  • Page 211 Technical data 211 Technical data Contents of this chapter This chapter contains technical data for ACS880-1604LC DC/DC converter modules. Ratings No-overload use ACS880- DC input rms out- contmax contmax max output SW out Frame 1604LC-… A (DC) A (DC) A (DC)
  • Page 212 212 Technical data No-overload use ACS880- DC input rms out- contmax contmax max output SW out Frame 1604LC-… A (DC) A (DC) A (DC) 0900A-5 2×R7i 1125 24000 1100A-5 2×R7i 1071 1100 1375 24000 = 690 V 0150A-7 12000 0200A-7 12000 0300A-7 12000...
  • Page 213 Technical data 213 Short time overload use Heavy overload use ACS880- Frame short time short time 1604LC-… 0700A-5 2×R7i 0900A-5 2×R7i 1100A-5 2×R7i = 690 V 0150A-7 0200A-7 0300A-7 0399A-7 0599A-7 2×R7i 0799A-7 2×R7i 0400A-7 0500A-7 0600A-7 0700A-7 0800A-7 0900A-7 1000A-7 2×R8i 1200A-7...
  • Page 214 For a more accurate derating, use the DriveSize PC tool. For coolant derating, refer to section Temperature limits (page 208). Type equivalence table Converter module Basic module type BDCL filter type ACS880-1604LC-… ACS880-104LC-… Frame size Type = 400 V 0150A-3 0120A-3 BDCL-13LC-7 0250A-3...
  • Page 215 Technical data 215 Converter module Basic module type BDCL filter type ACS880-1604LC-… ACS880-104LC-… Frame size Type 1100A-3 0470A-3 BDCL-13LC-7 = 500 V 0150A-5 0120A-5 BDCL-13LC-7 0250A-5 0140A-5 BDCL-13LC-7 0350A-5 0200A-5 BDCL-13LC-7 0450A-5 0240A-5 BDCL-13LC-7 0550A-5 0460A-5 BDCL-13LC-7 0700A-5 0200A-5 BDCL-13LC-7...
  • Page 216 216 Technical data Losses, cooling data and noise ACS880- Frame Noise Losses Effi- 1604LC-… ciency (con- loss (filter) total loss loss verter) = 400 V 0150A-3 99.0 0250A-3 99.0 0350A-3 99.0 0450A-3 98.9 0550A-3 98.8 0700A-3 2×R7i 99.0 0900A-3 2×R7i 98.9 1100A-3 2×R7i...
  • Page 217 Technical data 217 2) Efficiency at nominal current and nominal power ( U typical and U at 90% of U The efficiency is not calculated according to the ecodesign standard IEC 61800-9-2. 3) Measured in a hemi-anechoic room in accordance with ISO 9614-2 standard. 4) Estimated sound pressure level at 1 m (3.3 ft) distance from the cabinet.
  • Page 218 218 Technical data Dimensions and weights For dimensions, refer to chapter Dimension drawings. This table gives the module weights. Weight Module type DC/DC converter modules Frame R7i Frame R8i Filter modules BDCL-13LC-7 filter module BDCL-14LC-7 filter module BDCL-15LC-7 filter module Free space requirements •...
  • Page 219 Input power (DC bus) connection Voltage ( U ACS880-1604LC-xxxxx-3 = 566 V DC. This is indicated in the type designation label as typical input voltage levels 566 V DC. ACS880-1604LC-xxxxx-5 = 566…707 V DC. This is indicated in the type desig- nation label as typical input voltage levels 566 / 679 / 707 V DC.
  • Page 220 220 Technical data Typical power cable sizes The tables below give the current carrying capacity ( I ) and typical size for copper Lmax and aluminum cables with PVC or XLPE insulation. A correction factor K = 0.70 is used. Time const.
  • Page 221 Technical data 221 Control accuracy – Current and voltage control performance data Current control dynamic Step response time < 10 ms for a reference step 0…50% of the drive nominal response current Current control accuracy Current error < 1% of the drive nominal current rating (static) For the DC current ripple, refer to the ratings data.
  • Page 222 222 Technical data Ambient conditions This section gives the environmental requirements for the converter module. The converter module must be used in a heated indoor controlled environment. Operation installed for Storage in protective Transportation in pro- stationary use package tective package Altitude above sea level 0…4000 m (13123 ft)* Output derated above...
  • Page 223 Technical data 223 Operation installed for Storage in protective Transportation in pro- stationary use package tective package Vibration IEC 61800-5-1 IEC/EN 60721-3-1:1997 IEC/EN 60721-3-1:1997 IEC 60068-2-6:2007, EN 60068-2-6:2008 Envir- onmental testing Part 2: Tests -Test Fc: Vibration (sinusoidal) 10 … 57 Hz, max. 0.075 mm amplitude 57 …...
  • Page 224 Substances of Concern In articles as such or in complex objects (Products) established under the Waste Framework Directive (2008/98/EC). For further information, contact your local ABB distributor or consult European Chemicals Agency's SCIP database to find out which SVHCs are used in the drive, and to find out where those components are located.
  • Page 225 Technical data 225 Auxiliary current consumption cont cont cont Device BAMU-12C auxiliary measure- 24 V DC ±10% 0.25 ment unit BCU control unit 24 V DC (±10%) UCU control unit 24 V DC (+30%/-20%) BSFC-12C charging controller 24 V DC (±10%) 0.15 CIO-01 I/O module 24 V DC (+20%/-15%)
  • Page 226 ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of...
  • Page 227 Dimension drawings 227 Dimension drawings Contents of this chapter This chapter shows the dimensions of the ACS880-1604LC DC/DC converter modules and accessories.
  • Page 228 228 Dimension drawings R7i DC/DC converter module...
  • Page 229 Dimension drawings 229 R8i DC/DC converter module...
  • Page 230 230 Dimension drawings BDCL filter module for R7i DC/DC converter module...
  • Page 231 Dimension drawings 231 BDCL filter module for R8i DC/DC converter module...
  • Page 232 232 Dimension drawings Quick connector...
  • Page 233 Dimension drawings 233 BCU control unit...
  • Page 234 234 Dimension drawings UCU control unit...
  • Page 235 Dimension drawings 235 BAMU voltage/current measurement unit Dimensions in mm 1 mm = 0.0394 in...
  • Page 236 236 Dimension drawings BAMU accessories Miniature circuit breaker S804S-UCB10 ■ Auxiliary contact S800-AUX ■ 82.5 S800-AUX 76.5...
  • Page 237 Dimension drawings 237 Shorting plug S802-LINK50 ■ S802-LINK50 S802-LINK125 53.7 19.7 23.50 41.50 69.7 Mersen PS272PREMCPS fuse disconnector ■ ø11.5 ø6.5 Twin terminal covers PS 27 Part #: A 220087 Weight: 30 g Packaging: 3 twins MC PS 93 Connecting distance between centers 150 Without terminals cover length 240 With terminals cover length 196 Space factor with a 90°...
  • Page 238 238 Dimension drawings CIO-01 I/O module...
  • Page 239 ACX-AP-x_dimensions control panel with door mount kit.pdf Dimension drawings 239 Dimension drawings 155 ACX-AP-x control panel with door mounting kit DPMP-01 door mounting kit 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92]...
  • Page 240 240 Dimension drawings Switchgear and charging components DC switch-disconnectors ■ OT1200U11, OT1600E11 OT1000-1250E_ OT1600E_ 4,21 OT1000-1250X_ OT1600X_ 4,80 3,23 OT800U_ 13,5 OT1200U_ 0,53 1,97 9,13 5/16 3,27 4,57 4,80 14,65 223,2 12,05 8,11 8,79 5,31 0,43 1,57 0,24 22,5 0,89 6,93 7,44 0,79...
  • Page 241 Dimension drawings 241 Charging switches ■ OS100GJ04FP 138...205 (OXP 6x161) 53,3 33,4 5.35...8.07 1.77 2.10 1.31 20 17,5 0.69 3.19 0.79 0.33 2.72 0.10 95,5 3.76 0.43 1.81 2.36 0.24 125,5 8.66 4.94 1.42 138,5 6.77 5.45 2.56 1.50 min 14 0.55 1.81 1.38...
  • Page 242 242 Dimension drawings OS160GD04F 138...205 (OXP 6x161) 33.4 53.3 95.5 8.5 7.2 17.5 114.5 Back connection types: Ø9 >14 17.5 181.5...
  • Page 243 STAT 1 24V 2 AUX2 3 GND 4 GND STAT TO BE US ED WITH ABB DRIV ES ONLY. MAXIMUM RA TE D SYS TE M VOL TA GE INV1 UL: 600 V AC IEC: 690 V AC STAT INV2...
  • Page 244 244 Dimension drawings Handles ■ OHB65J6 Handle type L (mm) B (mm) OHB65J6 Dimensions in mm 1 mm = 0.0394 in OHB150J12P Ø 31 Ø 5 ø 69,4 45° Handle type L (mm) Shaft (mm) Notes OHB150J12P 12 × 395 mm Used with switch-disconnector units Dimensions in mm...
  • Page 245 Dimension drawings 245 Contacts ■ Auxiliary contact OA1G10 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lbf·in) Pozidriv M3.5 Form 2 Auxiliary contact OA3G01 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lb.in) Pozidriv M3.5 Form 2...
  • Page 246 246 Dimension drawings DC fuses 1000 … 1250 V fuses (as used with 690 V units) Type Size A (mm) B (mm) D (mm) E (mm) F (mm) G (mm) H (mm) BKN80 BKN90...
  • Page 247 DC/DC converter unit, and • learn how to connect DC/DC converter modules when installed in a user-defined cabinet. Contents of the example circuit diagrams ACS880-1604LC DC/DC converter unit 1×R7i, 3AXD10002083731 ■ • R7i DC/DC converter module • BDCL-13LC filter module •...
  • Page 248 248 Example circuit diagrams • Control panel, panel mounting kit • CIO-01 module for distributed IO bus control ACS880-1604LC DC/DC converter unit 1×R8i, 3AXD10000878887 ■ • R8i DC/DC converter module • BDCL-15LC filter module • DC switch • DC charging •...
  • Page 249 Example circuit diagrams 249 DC/DC converter unit, 1×R7i with DC switch/disconnector Sheet 001a (Main supply) ■...
  • Page 250 250 Example circuit diagrams Sheet 001b (Charging circuit) ■...
  • Page 251 Example circuit diagrams 251 Sheet 002a (BDCL main circuit) ■...
  • Page 252 252 Example circuit diagrams Sheet 005a (Module connections) ■...
  • Page 253 Example circuit diagrams 253 Sheet 005b (BDCL module connections) ■...
  • Page 254 254 Example circuit diagrams Sheet 007a (BAMU voltage measurement) ■...
  • Page 255 Example circuit diagrams 255 Sheet 020a (Auxiliary voltage distribution) ■...
  • Page 256 256 Example circuit diagrams Sheet 021a (Auxiliary voltage distribution) ■...
  • Page 257 Example circuit diagrams 257 Sheet 022a (24 V DC distribution) ■...
  • Page 258 258 Example circuit diagrams Sheet 026a (Cabinet fans) ■...
  • Page 259 Example circuit diagrams 259 Sheet 040a (Control unit) ■...
  • Page 260 260 Example circuit diagrams Sheet 040b (Control unit) ■...
  • Page 261 Example circuit diagrams 261 Sheet 040c (Control unit) ■...
  • Page 262 262 Example circuit diagrams Sheet 040d (Control unit) ■...
  • Page 263 Example circuit diagrams 263 Sheet 040e (Signal lamps) ■...
  • Page 264 264 Example circuit diagrams Sheet 041a (Option cards) ■...
  • Page 265 Example circuit diagrams 265 DC/DC converter unit, 1×R8i with DC switch/disconnector Sheet 001a (Main supply) ■...
  • Page 266 266 Example circuit diagrams Sheet 001b (Charging circuit) ■...
  • Page 267 Example circuit diagrams 267 Sheet 002a (BDCL main circuit) ■...
  • Page 268 268 Example circuit diagrams Sheet 005a (Module connections) ■...
  • Page 269 Example circuit diagrams 269 Sheet 005b (BDCL module connections) ■...
  • Page 270 270 Example circuit diagrams Sheet 007a (BAMU voltage measurement) ■...
  • Page 271 Example circuit diagrams 271 Sheet 020a (Auxiliary voltage distribution) ■...
  • Page 272 272 Example circuit diagrams Sheet 021a (Auxiliary voltage distribution) ■...
  • Page 273 Example circuit diagrams 273 Sheet 022a (24 V DC distribution) ■...
  • Page 274 274 Example circuit diagrams Sheet 026a (Cabinet fans) ■...
  • Page 275 Example circuit diagrams 275 Sheet 040a (Control board) ■...
  • Page 276 276 Example circuit diagrams Sheet 040b (Control board) ■...
  • Page 277 Example circuit diagrams 277 Sheet 040c (Control board) ■...
  • Page 278 278 Example circuit diagrams Sheet 040d (Signal lamps) ■...
  • Page 279 Example circuit diagrams 279 DC/DC converter unit, 2×R8i with DC switch/disconnector Sheet 001a (Main circuit, 1st cubicle) ■...
  • Page 280 280 Example circuit diagrams Sheet 001b (Charging control, 1st cubicle) ■...
  • Page 281 Example circuit diagrams 281 Sheet 001c (Main circuit, 2nd cubicle) ■...
  • Page 282 282 Example circuit diagrams Sheet 001d (Charging control, 2nd cubicle) ■...
  • Page 283 Example circuit diagrams 283 Sheet 002a (BDCL main circuit, 1st cubicle) ■...
  • Page 284 284 Example circuit diagrams Sheet 002b (BDCL main circuit, 2nd cubicle) ■...
  • Page 285 Example circuit diagrams 285 Sheet 005a (Module connections, 1st cubicle) ■...
  • Page 286 286 Example circuit diagrams Sheet 005b (BDCL module connections, 1st cubicle) ■...
  • Page 287 Example circuit diagrams 287 Sheet 007a (BAMU voltage measurement, 1st cubicle) ■...
  • Page 288 288 Example circuit diagrams Sheet 020a (Auxiliary voltage distribution, 1st cubicle) ■...
  • Page 289 Example circuit diagrams 289 Sheet 021a (Auxiliary voltage distribution, 1st cubicle) ■...
  • Page 290 290 Example circuit diagrams Sheet 022a (Auxiliary voltage distribution, 1st cubicle) ■...
  • Page 291 Example circuit diagrams 291 Sheet 026a (Cabinet fan & CIO, 1st cubicle) ■...
  • Page 292 292 Example circuit diagrams Sheet 026b (Cabinet fan, 2nd cubicle) ■...
  • Page 293 Example circuit diagrams 293 Sheet 040a (Control board, 1st cubicle) ■...
  • Page 294 294 Example circuit diagrams Sheet 040b (Control board, 1st cubicle) ■...
  • Page 295 Example circuit diagrams 295 Sheet 040c (Control board, 1st cubicle) ■...
  • Page 296 296 Example circuit diagrams Sheet 040d (Signal lamps, 1st cubicle) ■...
  • Page 297 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/contact-centers.
  • Page 298 3AXD50000371631B © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.

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