Siemens 7ML5202 Operating Instructions Manual

Ultrasonic transmitters

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SITRANS LU180
SITRANS L
Ultrasonic transmitters
SITRANS LU180
Operating Instructions
7ML5202 (SITRANS LU180)
09/2021
A5E37100674-AB
Introduction
Description
Installing and mounting
Connecting
Commissioning
Operating
Troubleshooting
Technical specifications
Product documentation and
Support
Appendix
1
2
3
4
5
6
7
8
A
B

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Table of Contents
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Summary of Contents for Siemens 7ML5202

  • Page 1 SITRANS LU180 Introduction Description SITRANS L Installing and mounting Connecting Ultrasonic transmitters SITRANS LU180 Commissioning Operating Operating Instructions Troubleshooting Technical specifications Product documentation and Support Appendix 7ML5202 (SITRANS LU180) 09/2021 A5E37100674-AB...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 3: Table Of Contents

    Table of contents Introduction ............................5 Description ............................. 6 Installing and mounting ........................7 Environmental ........................7 Location ..........................7 Threaded ..........................8 Flange adapter (optional) ..................... 9 4" Sanitary ......................... 10 LU180 with FMS200 mounting bracket ................13 Connecting ............................14 Connecting the LU180 .......................
  • Page 4 Table of contents Fail-safe ..........................28 6.10 Adjusting the fail-safe setting ..................... 29 6.11 Fail-safe timer ........................29 6.12 Adjusting the fail-safe timer ....................29 6.13 Units ..........................30 6.14 Adjusting the units ......................30 Troubleshooting ..........................31 Technical specifications ........................32 Power ..........................
  • Page 5: Introduction

    Please note the following: • The user is responsible for all changes and repairs made to the device. • All new components must be provided by Siemens. • Restrict repair to faulty components only. • Do not re-use faulty components.
  • Page 6: Description

    The echo is processed by the SITRANS LU180 using Siemens' proven ‘Sonic Intelligence’ techniques. Filtering is applied to help discriminate between the true echo from the material, and false echoes from acoustical and electrical noises and agitator blades in motion.
  • Page 7: Installing And Mounting

    Installing and mounting Environmental The SITRANS LU180 should be mounted in an area that is within the temperature range specified, and that is suitable to the housing rating and materials of construction. It is advisable to keep the device away from high voltage or current runs, contactors and SCR control drives.
  • Page 8: Threaded

    Installing and mounting 3.3 Threaded Threaded ① Electronics ② Mounting thread ③ Sensor The SITRANS LU180 is available in three thread types: 1. 2" NPT ((Taper), ANSI/ASME B1.20.1) 2. R 2" ((BSPT), EN 10226) 3. G 2" ((BSPP), EN ISO 228-1 Note Before inserting the SITRANS LU180 into its mounting hole, ensure that the threads are of the same type to avoid damaging the device.
  • Page 9: Flange Adapter (Optional)

    Installing and mounting 3.4 Flange adapter (optional) Flange adapter (optional) The SITRANS LU180 can be fitted with the optional 75 mm (3") flange adapter for mating to 3" ANSI, DIN 65PN10 and JIS 10K3B flanges. ① SITRANS LU180 ② Optional flange adapter (2" NPT - 7ML1830-1BT, 2" BSPT - 7ML1830-1BU) SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 10: 4" Sanitary

    Installing and mounting 3.5 4" Sanitary 4" Sanitary Note • The sanitary version is suitable for chemical clean-in-place applications to 60 °C (140 °F) only. Ensure your cleaning chemicals are compatible with PVDF. ① Electronics ② Mounting thread ③ Sensor Mounting the sanitary version 1.
  • Page 11 Installing and mounting 3.5 4" Sanitary ① SITRANS LU180 ④ Ferrule ② Clamp ⑤ Tank ③ Adjusting wing nut SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 12 Installing and mounting 3.5 4" Sanitary 4" Sanitary ferrule Note The inside of sanitary ferrule must be smooth, and free of burrs, seams or ridges. SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 13: Lu180 With Fms200 Mounting Bracket

    Installing and mounting 3.6 LU180 with FMS200 mounting bracket LU180 with FMS200 mounting bracket ① LU180 ② FMS200 mounting bracket (7ML1830-1BK) with 7ML1830-1DT (Locknut, 2" NPT) or 7ML1830- 1DQ (Locknut, 2" BSPT). SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 14: Connecting

    Connecting Connecting the LU180 4.1.1 Cable entry 1. Loosen lid and remove it. 2. Install cable gland or conduit. 3. Insert wires through gland or conduit and up through cable guide. 4. Connect wiring. 5. Replace lid and tighten it. * Lid removed for clarity Note •...
  • Page 15: System Diagram

    Connecting 4.1 Connecting the LU180 4.1.2 System diagram ① SITRANS LU180 ② Loop instrumentation 4.1.3 Wiring connection ① SITRANS LU180 ④ V supply ② Loop instrumentation ③ R max Note Power supply is reverse polarity protected. SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 16: Instructions Specific To Hazardous Area Installations

    Connecting 4.2 Instructions specific to hazardous area installations Instructions specific to hazardous area installations Instructions specific to hazardous area installations (in accordance with IEC 60079-0:2011 clause The following instructions relevant to safe use in a hazardous area apply to equipment covered by certificate numbers SIRA 15ATEX2334X, CSAE 21UKEX2099X and IECEx SIR 15.0118X.
  • Page 17: Nameplates For Hazardous Area Installations

    ATEX and UKEX certificates on nameplate The ATEX and UKEX certificates listed on the nameplate can be downloaded from the LU180 product page on our website http:wwww.siemens.com/SITRANSLU180. Go to Support > Approvals > Certificates. The IECEX certificate listed on the nameplate can be viewed on the IECEx website: 1.
  • Page 18 Connecting 4.3 Nameplates for hazardous area installations ① ATEX and UKEX certificates SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 19: Commissioning

    Commissioning Start up 1. With the SITRANS LU180 correctly installed (or aimed at a wall 0.25 to 5 m away), apply power. The device starts up, displaying the following: ① '4' key ⑤ Units ② '20' key ⑥ LOE/fault ③ Program mode ⑦...
  • Page 20: Calibration

    Commissioning 5.2 Calibration Calibration The calibration of the mA output may be done such that its span will be either proportional or inversely proportional to the material level. Note The 4 and 20 mA levels may be calibrated in any order. Proportional span Inversely proportional span high level = 20 mA...
  • Page 21: Ma Calibration

    Commissioning 5.4 4 mA calibration 4 mA calibration Press "4" Press "4" again 4 mA calibration calibration invalid if new 4 mA calibration retry 20 mA calibration Press "20" Press "20" again 20 mA calibration calibration invalid if new 20 mA calibration retry Note Calibration bypasses the measurement response rate.
  • Page 22: Operation Status

    Commissioning 5.6 Operation status Operation status The graphic portion of the display gives the user a visual indication of the SITRANS LU180 operating status. During commissioning, viewing the graphic can assist the user in properly locating and installing the unit to achieve optimum performance. ①...
  • Page 23: Operating

    Operating Adjustments There are several operating adjustments that can be made to the SITRANS LU180. To access the operating adjustments, simultaneously press the "4" and "20" keys until the desired adjustment is obtained. A viewing sequence of the stored value is automatically initiated.
  • Page 24: Calibration, Scrolling Method

    Operating 6.2 Calibration, scrolling method Calibration, scrolling method The 4 and 20 mA calibration values can be selected where reference levels, either from the material in the vessel or from a target, cannot be provided. This method can also be used to trim the output levels obtained by the Calibration: reference method (Page 20) To change the stored calibration value, obtain the 'c 4' or 'c 20' display.
  • Page 25: 20 Ma Calibration

    Operating 6.4 20 mA calibration 20 mA calibration 20 mA calibration initiated view stored 20 mA calibration value (i.e. 0.50 m) press ”4” to increase to new calibration value (i.e. 0.45 m) new calibration value Blanking Blanking is used to ignore the zone in front of the transducer where false echoes are at a level that interfere with the processing of the true echo.
  • Page 26: Adjusting The Blanking Value

    Operating 6.6 Adjusting the blanking value Adjusting the blanking value To change the stored blanking value, go to the 'bL' display (as described in Adjustments (Page 23)), and proceed as follows: 1. Press the "20" key to increase the blanking value, or the "4" key to decrease it until the correct value is displayed.
  • Page 27: Speed Of Response

    Operating 6.7 Speed of response Speed of response The speed of response adjustment allows the user to collectively set a number of operating parameters. measurement response: is the limit to which the SITRANS LU180 will be able to keep up with rates of change.
  • Page 28: Adjusting The Speed Of Response

    Operating 6.8 Adjusting the speed of response Adjusting the speed of response To change the speed of response, go to the 'SP'' display (as described in Adjustments (Page 23)), and proceed as follows: 1. Press the "20" key to scroll forward through the available values (1-2-3), and press the "4" key to scroll backwards.
  • Page 29: Adjusting The Fail-Safe Setting

    Operating 6.10 Adjusting the fail-safe setting 6.10 Adjusting the fail-safe setting To change the fail-safe setting, go to the 'FLS'' display (as described in Adjustments (Page 23)), and proceed as follows: 1. Press the "20" key to scroll forward through the available values (1-2-3), and press the "4" key to scroll backwards.
  • Page 30: Units

    Operating 6.13 Units 6.13 Units The units of the measurement reading can be selected as follows: 1 = metres, m (factory setting) 2 = feet, ft The selected units are also applicable to the 'Blanking' adjustment. 6.14 Adjusting the units To change the units, go to the 'Un'' display (as described in Adjustments (Page 23)), and proceed as follows: 1.
  • Page 31: Troubleshooting

    Troubleshooting The echo is not reliable and the LU180 is waiting for a valid echo before updating the measurement. Probable causes are: • Material or object in contact with sensor face • The LU180 is too close to the fill point •...
  • Page 32: Technical Specifications

    Technical specifications Note Siemens makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time. Power 12 to 30 V DC (at terminal blocks), 0.1 A surge loop current 4 to 20 mA max...
  • Page 33: Outputs

    Technical specifications 8.4 Outputs Outputs mA output Range 4 to 20 mA Span proportional or inversely proportional Accuracy 0.25% of full scale at reference conditions Resolution 3 mm (0.125") Loading 600 ohms max loop load at 24 V DC supply Cable twisted pair, AWG 28 to 16 (0.34 to 1.5 mm) or equivalent Construction...
  • Page 34: Approvals

    Technical specifications 8.7 Approvals Approvals General purpose FM, cCSAus, CE, UKCA, RCM, KC Hazardous Intrinsically safe Europe ATEX II 1G Ex ia IIC T4 Ga UKEX II 1G Ex ia IIC T4 Ga International Ex ia IIC T4 Ga IECEx SIR 15.0118X US/Canada FM/CSA Class I, II, III, Div.
  • Page 35: Product Documentation And Support

    Entering a serial number 1. Open the PIA Life Cycle Portal (https://www.pia-portal.automation.siemens.com). 2. Select the desired language. 3. Enter the serial number of your device. The product documentation relevant for your device is displayed and can be downloaded.
  • Page 36: Technical Support

    In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). To find the contact for your product, go to "all products and branches" and select "Products &...
  • Page 37: Appendix

    Appendix Measurement interval ① Interval (in seconds) ② mA loop current SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...
  • Page 38: Index

    Index Catalog catalog sheets, 35 Certificates, 35 Customer Support, (Refer to Technical support) Downloads, 35 Hotline, (Refer to Support request) Manuals, 35 Service, 36 Service and support Internet, 36 Support, 36 Support request, 36 Technical support, 36 partner, 36 personal contact, 36 SITRANS LU180 Operating Instructions, 09/2021, A5E37100674-AB...

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