Related Manuals for Toro Recycler 30137
Summary of Contents for Toro Recycler 30137
- Page 1 Form No. 3323-747 37 Recycler for Mid-Size Traction Unit Model No. 30137—200000001 & Up Operator’s Manual Domestic English (EN)
- Page 2 Introduction We want you to be completely satisfied with your The warning system in this manual identifies new product, so feel free to contact your local potential hazards and has special safety messages that Authorized Service Dealer for help with service, help you and others avoid personal injury, even death.
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Page 3: Table Of Contents
Contents Page Page Maintenance ......Safety and Instruction Decals ....Service Interval Chart . -
Page 4: Safety And Instruction Decals
Safety Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. See Traction Unit Operator’s Manual for Glossary of Safety Symbols... -
Page 5: Installation
Installation Loose Parts Note: Use the chart below to identify parts used for assembly. DESCRIPTION QTY. Castor Wheel Assembly Thrust Washer Install castor wheels to carrier frame Spacer Locking Pin Right-hand Angle Bracket Left-hand Angle Bracket Mount angle brackets to traction unit Flange Bolt, 1/2”-13 x 1”... -
Page 6: Installing The Castor Wheels
Installation Installing the Castor Wheels Place the spacer and two (2) thrust washers onto the castor wheel fork (Fig. 1). Insert the castor wheel fork into the carrier frame mounting tube (Fig. 1). Install two (2) thrust washers onto the castor wheel fork, then secure with a locking pin (Fig. -
Page 7: Installing The Carrier Frame To The Traction Unit
Installation Installing the Carrier Frame to the Traction Unit Fasten the angle brackets to the traction unit frame with the six (6) 1/2”-13 x 1” (25 mm) hex head flange bolts and flange locknuts. Position the bottom locknuts on the outside of the angle brackets. -
Page 8: Installing The Cutting Deck
Installation Installing the Cutting Deck Installing the Drive Belt Position the cutting deck under the carrier frame. Remove the deck cover from the top of the cutting deck. Mount the cutting deck to the carrier frame with four (4) clevis pins and hairpin cotters (Fig. 3). Install the drive belt around the traction unit drive pulley and the top pulley on the left Note:... - Page 9 Installation Thread two (2) 1/2” jam nuts approximately 9” (22.8 cm) up on each adjusting shaft (Fig. 5). Slide a 1/2” washer, spring and bushing onto each adjusting shaft. Make sure to install the bushing with the flange end against the spring (Fig.
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Page 10: Operation
Operation Side Discharge or Mulch Grass Engaging the Mower Blades (PTO) The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. The blade control switch (PTO) in conjunction with the blade control bail engages and disengages power to the electric clutch and mower blades. -
Page 11: Adjusting The Height-Of-Cut
Operation Adjusting the Height-of-Cut Note: If you set the cutting unit to the 2” (51 mm) or 2-1/2” (64 mm) height-of-cut, relocate the front rollers The height-of-cut is adjustable from 2” to 5” (51 to to the top bracket holes as follows: 127 mm) in 1/2-inch (13 mm) increments by relocating the clevis pins in different hole locations in Remove the cotter pin from the roller shaft... -
Page 12: Tips For Mowing Grass
If you cannot mow for an extended period, as necessary. If a blade is damaged or worn, replace it first mow at a high cutting height; then mow again immediately with a genuine TORO replacement two days later at a lower height setting. blade. -
Page 13: Maintenance
Maintenance Service Interval Chart Each Storage Service Operation Hours Hours Service Notes Cutting Blades – check Belts – check for wear/cracks Blade Spindle Bearings – grease Castor Wheels – grease Mower Housing – clean Chipped Surfaces – paint Cutting Blades Before Inspecting or Servicing the Blades To ensure a superior quality of cut, keep the blades... - Page 14 Maintenance Inspecting the Blades Checking for Bent Blades Inspect the cutting edges (Fig 11). If the edges Rotate the blades until the ends face forward and are not sharp or have nicks, remove and sharpen backward (Fig. 12). Measure at the “C” locations the blades.
- Page 15 (Fig. 14). performance and continued safety conformance of the Repeat this procedure until the blade is balanced. machine, use genuine TORO replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.
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Page 16: Correcting Cutting Unit Mismatch
Maintenance Correcting Cutting Unit Setting the Front-to-Rear Pitch Mismatch Check the tire pressure. Position the blades front-to-rear (Fig. 17). If one cutter blade cuts lower than the other, correct Measure at “C” and “D” locations (Fig. 17) from as follows: a level surface to the cutting edge of the blades Stop the engine, remove the key and disconnect (Fig. -
Page 17: Setting The Side-To-Side Leveling
Maintenance To change the front-to-rear pitch, move an equal Setting the Side-to-Side Leveling number of thrust washers on both castor wheel forks. Move the thrust washer(s) from the top of Check the tire pressure. the carrier frame mounting tube to the bottom to raise the front of the mower. -
Page 18: Greasing The Bearings And Bushings
Maintenance Greasing the Bearings and Stop the engine, remove the key and disconnect the spark plug wire(s) from the spark plug(s). Bushings Remove the deck cover from the top of the cutting unit. The cutting unit must be lubricated regularly. Refer to the Service Interval Chart on page 11. -
Page 19: Replacing The Drive Belt
Maintenance Replacing the Drive Belt Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks are signs of a worn drive belt. Replace the drive belt if any of these conditions are evident. Stop the engine, remove the key and disconnect the spark plug wire(s) from the spark plug(s). -
Page 20: Converting The Mower To Side Discharge Mowing
Maintenance Converting the Mower to Stop the engine, remove the key and disconnect the spark plug wire(s) from the spark plug(s). Side Discharge Mowing Thoroughly clean the mower. Remove the two locknuts, flat washers and hex head bolts holding the discharge chute cover to the deck and remove the cover from the deck POTENTIAL HAZARD (Fig. - Page 21 Maintenance Install the discharge deflector onto the right side of the deck using the hex head bolts, flat washers and locknuts and removed in step 3 above (Fig. 28). m–2688 Figure 29 1. Slot Cover 3. Wing Nut on Front Cover Shaft (in “CLOSED”...
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Page 22: Replacing The Castor Wheel Fork Bushings
Maintenance Replacing the Castor Wheel Insert a pin punch into the mounting tube and carefully drive out the bushings (Fig. 32). Clean Fork Bushings the inside of the mounting tube. Grease the inside and outside of the new The castor wheel forks are mounted in bushings bushings. -
Page 23: Servicing The Castor Wheels And Bearings
Maintenance Servicing the Castor Wheels To assemble, place one (1) bushing into the wheel hub. Grease the roller bearing and spanner and Bearings bushing and slide them into the wheel hub. Place the second bushing into the wheel hub (Fig. 33). The castor wheels rotate on a roller bearing supported Install the castor wheel into the castor fork and by a spanner bushing. -
Page 24: Troubleshooting
Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Abnormal vibration. Cutting blade(s) is/are bent or Install new cutting blade(s). unbalanced. Blade mounting bolt is loose. Tighten blade mounting bolt. Engine mounting bolts are Tighten engine mounting loose. bolts. Loose engine pulley, idler Tighten the appropriate pulley, or blade pulley.