Yamaha FT60B Owner's Manual
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Yamaha FT60B Owner's Manual

Yamaha FT60B Owner's Manual

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F40C
F60A
FT60B
OWNER'S MANUAL
69W-28199-71-E0

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Summary of Contents for Yamaha FT60B

  • Page 1 F40C F60A FT60B OWNER’S MANUAL 69W-28199-71-E0...
  • Page 2 EMU25050 Read this owner’s manual carefully before operating your outboard motor.
  • Page 3 Yamaha. If you have any question about the also be voided. operation or maintenance of your outboard Some countries have laws or regulations re- motor, please consult a Yamaha dealer.

  • Page 4: Table Of Contents

    Table of contents General information ......1 Flushing device ....... 15 Warning indicator ......15 Identification numbers record..1 Tachometer ........15 Outboard motor serial number ..1 Digital tachometer ......15 Key number........1 Low oil pressure warning EC label........... 1 indicator ........
  • Page 5 Table of contents Procedure for tilting up ....32 models) ......... 55 Procedure for tilting down ....33 Connecting the battery ....56 Cruising in shallow water ....34 Disconnecting the battery....57 Power trim and tilt models / power Checking top cowling ......

  • Page 6: General Information

    Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number...

  • Page 7: Safety Information

    General information is a good idea to wear a PFD whenever boating. At a minimum, children and non- swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating condi- tions. Gasoline is highly flammable, and its va- pors are flammable and explosive.

  • Page 8: Important Labels

    ZMU04172 essary, verify the necessary replacement procedure with the dealer. EMU25472 Never illegally discard (dump) the product. Label Yamaha recommends consulting the deal- ECM01190 CAUTION: er on discarding the product. Transport and store the engine only as EMU25382 Important labels shown.

  • Page 9: Gasoline

    General information fueling. EMU25683 Engine oil If you should swallow some gasoline, inhale a lot of gasoline vapor, or get Recommended engine oil: gasoline in your eyes, get immediate 4-stroke motor oil with a combination medical attention. of the following SAE and API oil classi- If any gasoline spills onto your skin, im- fications mediately wash with soap and water.

  • Page 10: Battery Requirement

    General information Yamaha outboard motors are fitted with pro- pellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller-pitch propeller is more suit- able as it enables the correct engine speed to be maintained.

  • Page 11: Start-In-Gear Protection

    For instructions on propeller removal and in- stallation, see page 51. EMU25760 Start-in-gear protection Yamaha outboard motors affixed with the pictured label or Yamaha-approved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral.

  • Page 12: Basic Components

    EMU25796 Main components NOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. F40C, F60A, FT60B ZMU04995 1. Top cowling 15. Digital tachometer 2. Top cowling lock lever 16. Tachometer* 3.

  • Page 13: Fuel Joint

    Basic components mercial users should conform to relevant licensing or approval authority regula- tions. 1. Power trim and tilt switch 2. Remote control lever 3. Neutral interlock trigger 4. Neutral throttle lever 1. Fuel joint 5. Main switch / choke switch 2.

  • Page 14: Neutral Interlock Trigger

    Basic components 6. Throttle 7. Fully open EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up. 1. Fully open 2. Fully closed EMU25911 Tiller handle To change direction, move the tiller handle to the left or right as necessary.

  • Page 15: Throttle Grip

    Basic components 1. Throttle indicator 1. Forward “ ” 2. Neutral “ ” EMU25970 3. Reverse “ ” Throttle friction adjuster A friction device provides adjustable resis- EMU25941 tance to movement of the throttle grip or the Throttle grip remote control lever, and can be set accord- The throttle grip is on the tiller handle.

  • Page 16: Engine Stop Lanyard Switch

    Basic components NOTE: The engine cannot be started with the lock plate removed. When constant speed is desired, tighten the adjuster to maintain the desired throttle set- ting. EMU25990 Engine stop lanyard switch 1. Lanyard 2. Lock plate The lock plate must be attached to the en- gine stop switch for the engine to run.

  • Page 17: Main Switch

    Basic components START ZMU03590 EMU26090 EMU26141 Main switch Power trim and tilt switch on remote The main switch controls the ignition system; control or tiller handle its operation is described below. The power trim and tilt system adjusts the “ ”...

  • Page 18: Power Trim And Tilt Switch On Bottom Engine Cowling

    Basic components ZMU03634 EMU26151 1. Power trim and tilt switch Power trim and tilt switch on bottom engine cowling NOTE: The power trim and tilt switch is located on For instructions on using the power trim and the side of the bottom engine cowling. Press- tilt switch, see page 31.

  • Page 19: Trim Rod (Tilt Pin)

    Basic components ZMU02525 ZMU03593 EMU26340 1. Trim tab Tilt support lever for power trim and 2. Bolt tilt or hydro tilt model 3. Cap To keep the outboard motor in the tilted up position, lock the tilt support lever to the clamp bracket.

  • Page 20: Flushing Device

    Basic components ZMU04041 EMU26470 1. Top cowling lock lever(s) Tachometer This gauge shows the engine speed and has EMU26460 Flushing device the following functions. This device is used to clean the cooling wa- ter passages of the motor using a garden hose and tap water.

  • Page 21: Low Oil Pressure Warning Indicator

    Basic components ZMU04754 ZMU04185 EMU26521 1. Tachometer Low oil pressure warning indicator 2. Trim meter If oil pressure drops too low, the warning in- 3. Hour meter dicator will start to blink. For further informa- 4. Low oil pressure warning indicator 5.

  • Page 22: Overheat Warning Indicator (Digital Type)

    Basic components indicator will flash. For further information on EMU26610 Trim meter reading the indicator, see page 18. This gauge shows the trim angle of your out- ECM00050 CAUTION: board motor. Do not continue to run the engine if the overheat warning indicator is on.

  • Page 23: Hour Meter (Digital Type)

    Warning system ECM00090 CAUTION: Do not continue to operate the engine if a warning device has activated. Consult your Yamaha dealer if the problem can- not be located and corrected. EMU26814 ZMU01740 Overheat warning This engine has an overheat warning device.

  • Page 24: Low Oil Pressure Warning

    If the oil level is correct and the warning device does EMU30164 Low oil pressure warning not switch off, consult your Yamaha dealer. If the oil pressure drops too low, the warning ECM00100 CAUTION: device will activate.

  • Page 25: Operation

    Operation EMU26901 specific boat and motor combination. Installation EWM00830 ECM00110 WARNING CAUTION: Improper mounting of the outboard mo- Incorrect engine height or obstructions tor could result in hazardous conditions to smooth water flow (such as the design such as poor handling, loss of control, or or condition of the boat, or accessories fire hazards.

  • Page 26: Breaking In Engine

    Con- and repaired before operating the out- sult your Yamaha dealer boat board motor. Otherwise an accident manufacturer for further information on de- could occur.

  • Page 27: Controls

    Operation Check fuel line connections to be sure they are tight (if equipped Yamaha fuel tank or boat tank). Be sure the fuel tank is positioned on a se- cure, flat surface, and that the fuel line is not twisted or flattened, or likely to contact sharp objects (if equipped Yamaha fuel tank or boat tank).

  • Page 28: Operating Engine

    Operation tank. Wipe up any spilled fuel. If there is an air vent screw on the fuel tank cap, loosen it 2 or 3 turns. Fuel tank capacity: 25 L (6.60 US gal) (5.50 Imp.gal) ZMU02295 If there is a fuel joint on the motor, firmly ZMU04047 connect the fuel line to the joint.

  • Page 29: Starting Engine

    Operation gine stop switch. NOTE: EWM00120 During engine operation place the tank hori- WARNING zontally, otherwise fuel cannot be drawn Attach the engine stop switch lanyard from the fuel tank. to a secure place on your clothing, or Squeeze the primer pump with the outlet your arm or leg while operating.
  • Page 30 Operation Turn the main switch to “ ” (start), EMU27662 Electric start and remote control models and hold it for a maximum of 5 seconds. Place the remote control lever in neutral. Immediately after the engine starts, re- NOTE: lease the main switch and allow it to re- The start-in-gear protection device prevents turn to “...

  • Page 31: Warming Up Engine

    Consult Never turn the main switch to “ ” your Yamaha dealer if the cause for the (start) while the engine is running. low oil pressure warning indicator can- Do not keep the starter motor turning not be found.

  • Page 32: Shifting

    Operation cooling water pilot hole is blocked. Place the throttle grip in the fully closed Consult your Yamaha dealer if the prob- position. lem cannot be located and corrected. Move the gear shift lever quickly and firmly from neutral to forward.

  • Page 33: Reverse (Automatic Reverse Lock And Power Trim And Tilt Models)

    Operation EMU27784 Reverse (automatic reverse lock and power trim and tilt models) EWM00190 WARNING When operating in reverse, go slowly. Do not open the throttle more than half. Oth- erwise the boat could become unstable, which could result in loss of control and an accident.

  • Page 34: Trimming Outboard Motor

    Operation the engine stop switch, then turning the main switch to “ ” (off). EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water. Correct trim angle will help im- prove performance and fuel economy while reducing strain on the engine.

  • Page 35: Adjusting Trim Angle

    Operation Adjust the outboard motor trim angle using the power trim and tilt switch. 1. Power trim and tilt switch ZMU03633 1. Trim operating angle EMU27881 Adjusting trim angle ZMU03634 Power trim and tilt models EWM00750 1. Power trim and tilt switch WARNING Be sure all people are clear of the out- board motor when adjusting the tilt an-...

  • Page 36: Adjusting Boat Trim

    Operation “ ” (down). the operator and passengers overboard. Make test runs with the trim set to different angles to find the position that works best for your boat and operating conditions. NOTE: To adjust the trim angle while the boat is moving, use the power trim and tilt switch lo- cated on the remote control device or tiller handle, if equipped.

  • Page 37: Procedure For Tilting Up

    Operation sion with obstructions, and also to reduce salt corrosion. EWM00220 WARNING Be sure all people are clear of the out- board motor when tilting up and down, also be careful not to pinch any body parts between the drive unit and engine bracket.

  • Page 38: Procedure For Tilting Down

    Operation ZMU01935 ZMU03640 EWM00260 WARNING After tilting the outboard motor, be sure to support it with the tilt support knob or tilt support lever. Otherwise the outboard motor could fall back down suddenly if oil in the power trim and tilt unit loses pres- sure.

  • Page 39: Cruising In Shallow Water

    Operation ZMU03641 EMU28060 Push the power tilt / power trim and tilt Cruising in shallow water switch “ ” (down) to lower the outboard The outboard motor can be tilted up partially motor to the desired position. to allow operation in shallow water. EMU28090 Power trim and tilt models / power tilt models...

  • Page 40: Cruising In Other Conditions

    ZMU01935 For cooling system flushing instructions, see page 37. Cruising in turbid water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (not available for some models) if you use the outboard motor in turbid (muddy) water...

  • Page 41: Maintenance

    Maintenance EMU28217 DPR5EA-9 Specifications Spark plug gap: Dimension: 0.8–0.9 mm (0.031–0.035 in) Overall length: Control system: 706 mm (27.8 in) Remote control Overall width: Starting system: 384 mm (15.1 in) Electric Overall height L: Starting carburetion system: F40CET 1415 mm (55.7 in) Prime start F60AET 1415 mm (55.7 in) Valve clearance (cold engine) IN:...

  • Page 42: Transporting And Storing Outboard Motor

    Engine oil drain bolt: sition using a motor support device such as 18.0 Nm (13.3 ft-lb) (1.84 kgf-m) a transom saver bar. Consult your Yamaha Engine oil filter: dealer for further details. 18.0 Nm (13.3 ft-lb) (1.84 kgf-m)

  • Page 43: Procedure

    Maintenance the attitude shown when transporting Disconnect the fuel line from the motor and storing it. If storing or transporting or shut off the fuel cock, if equipped. the outboard motor on its side (not up- Remove the engine top cowling and si- right), put it on a cushion after draining lencer cover.
  • Page 44 NOTE: supply is insufficient, engine seizure may A flushing attachment is available from your occur. Yamaha dealer. Cooling system flushing is essential to EMU28332 Flushing in a test tank prevent the cooling system from clog- ECM00300 ging up with salt, sand, or dirt.

  • Page 45: Lubrication (Except Oil Injection Models)

    Keep hands, hair, and clothes away Seal replacement should be performed from the flywheel and other rotating by an authorized Yamaha dealer prior to parts while the engine is running. use. Grease all grease fittings. For further de- Run the engine at a fast idle for a few tails, see page 45.

  • Page 46: Flushing Power Unit

    Maintenance on.) DO NOT SMOKE when charging or han- dling batteries. KEEP BATTERIES AND ELECTROLYTIC FLUID OUT OF REACH OF CHILDREN. Batteries vary among manufacturers. There- fore the following procedures may not al- ways apply. Consult your battery manufacturer’s instructions. Procedure Disconnect and remove the battery from the boat.

  • Page 47: Cleaning The Outboard Motor

    Yamaha dealer or achieve better results. other qualified mechanic. For cooling system flushing instructions, EMU28510 see page 37.

  • Page 48: Maintenance Chart

    When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 50 hours Item...

  • Page 49: Maintenance Chart (Additional)

    Maintenance Initial Every 50 hours Item Actions 10 hours hours (6 hours (1 (1 month) months) months) year) Inspection / replace- Water pump ment Engine oil Inspection / change Oil filter (cartridge) Change Cleaning / adjustment / Spark plug(s) replacement Inspection / replace- Timing belt ment...

  • Page 50: Greasing

    Maintenance EMU28940 Greasing Yamaha grease A (water resistant grease) Yamaha grease D (corrosion resistant grease; for propeller shaft) F40C, F60A, FT60B ZMU03654 carburetion problem in that cylinder. Do not EMU28952 Cleaning and adjusting spark plug attempt to diagnose any problems yourself.

  • Page 51: Checking Fuel System

    Improper repairs can make the outboard unsafe to operate. Check the fuel lines for leaks, crack, or mal- function. If a problem is found, your Yamaha dealer or other qualified mechanic should re- 1. Spark plug gap pair it immediately.

  • Page 52: Inspecting Fuel Filter

    The fuel filter must be reassembled necessary. If any water is found in the carefully with the O-ring, filter cup, and fuel, the Yamaha portable fuel tank or hoses in place. Improper assembly or other fuel tanks should be checked and replacement could result in a fuel leak, cleaned.

  • Page 53: Inspecting Idling Speed

    If you have difficulty ver- sition (not tilted). ifying the idle speed, or the idle speed re- quires adjustment, consult a Yamaha dealer or other qualified mechanic. Verify whether the idle speed is set to specification. For idle speed specifica-...
  • Page 54 Drain screw tightening torque: cause severe engine damage. Consult 18.0 Nm (13.3 ft-lb) (1.84 kgf-m) your Yamaha dealer if the problem can- not be located and corrected. NOTE: Turn off the engine and wait 3 minutes.

  • Page 55: Checking Wiring And Connectors

    EMU29140 Engine oil leakage Check for oil leaks on the around the engine. NOTE: If any leaks are found, consult your Yamaha dealer. ZMU02058 EMU29162 Checking power trim and tilt / power Dispose of used oil according to local tilt system regulations.

  • Page 56: Checking Propeller

    Tilt the outboard motor down. Check that the trim and tilt rod / the tilt rod oper- ates smoothly. NOTE: Consult your Yamaha dealer if any operation is abnormal. ZMU01897 EMU29171 Checking propeller...

  • Page 57: Removing The Propeller

    4. Spacer 5. Propeller eration and be lost. 6. Thrust washer Apply Yamaha marine grease or a cor- rosion resistant grease to the propeller shaft. Install the spacer (if equipped), thrust washer, and propeller on the propeller shaft.

  • Page 58: Changing Gear Oil

    Never get under the lower unit while it NOTE: is tilted, even when the tilt support lever For disposal of used oil consult your Yamaha or knob is locked. Severe injury could dealer. occur if the outboard motor accidental- ly falls.

  • Page 59: Cleaning Fuel Tank

    If you have any question about properly EMU29312 Inspecting and replacing anode(s) doing this procedure, consult your Yamaha outboard motors are protected from Yamaha dealer. corrosion by sacrificial anodes. Inspect the Keep away from sparks, cigarettes, external anodes periodically. Remove scales flames, or other sources of ignition from the surfaces of the anodes.

  • Page 60: Checking Battery

    Do not paint anodes, as this would render them ineffective. NOTE: Inspect ground leads attached to external anodes on equipped models. Consult a Yamaha dealer for inspection and replace- ZMU03666 ment of internal anodes attached to the pow- EMU29320 er unit.

  • Page 61: Connecting The Battery

    Maintenance equipment, lighted cigarettes, and so NOTE: on.) Consult a Yamaha dealer when charging or DO NOT SMOKE when charging or han- re-charging batteries. dling batteries. EMU29331 KEEP BATTERIES AND ELECTROLYTIC Connecting the battery FLUID OUT OF REACH OF CHILDREN.

  • Page 62: Disconnecting The Battery

    Checking top cowling Check the fitting of the top cowling by push- ing it with both hands. If it is loose have it re- paired by your Yamaha dealer. EMU29400 Coating the boat bottom A clean hull improves boat performance. The boat bottom should be kept as clean of ma- rine growth as possible.

  • Page 63: Trouble Recovery

    Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble warning indicator is Q. Are spark plug(s) fouled or of incorrect flashing, consult your Yamaha dealer.
  • Page 64 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
  • Page 65 Trouble Recovery A. Have serviced by a Yamaha dealer. Q. Are weeds or other foreign matter tangled on gear housing? Q. Is load on boat improperly distributed? A. Remove foreign matter and clean lower A. Distribute load to place boat on an even unit.

  • Page 66: Temporary Action In Emergency

    EWM00630 Q. Is steering pivot loose or damaged? WARNING A. Tighten or have serviced by a Yamaha Be sure to use the specified fuse. An in- dealer. correct fuse or a piece of wire could allow EMU29432 excessive current flow.

  • Page 67: Power Trim And Tilt / Power Tilt Will Not Operate

    NOTE: ate. Make sure the remote control lever Consult your Yamaha dealer if the new fuse is in neutral. Otherwise the boat could immediately blows again. unexpectedly start to move, which EMU29522 could result in an accident.

  • Page 68: Emergency Starting Engine

    Trouble Recovery wheel or other moving parts when the engine is running. Do not install the starter mechanism or top cowling after the engine is running. Do not touch the ignition coil, spark plug wire, spark plug cap, or other elec- trical components when starting or op- erating the motor.

  • Page 69: Treatment Of Submerged Motor

    Drain the engine oil If the outboard motor is submerged, immedi- completely. ately take it to a Yamaha dealer. Otherwise Fill the sump with the fresh engine oil. some corrosion may begin almost immedi- Engine oil capacity: ately.
  • Page 70 YAMAHA MOTOR CO., LTD. Printed in Japan April 2005–0.3 × 1 ! Printed on recycled paper...

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