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BGH96M060B3B
Installation instructions manual
Table Of Contents - Bosch BGH96M060B3B Installation Instructions Manual
96% afue condensing gas furnace
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Contents
Table of Contents
Troubleshooting
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Table of Contents
1 Key to Symbols and Safety Instructions
1.1 Key to Symbols
1.2 Safety
2 Dimensions
3 Introduction
4 Codes and Standards
4.1 Safety
4.2 General Installation
4.3 Combustion and Ventilation Air
4.4 Duct Systems
4.5 Acoustical Lining and Fibrous Glass Duct
4.6 Gas Piping and Gas Pipe Pressure Testing
4.7 Electrical Connections
4.8 Electrical Power Supply
4.9 Venting
5 Electrostatic Discharge (ESD) Precautions Procedure
6 Location
6.1 General
7 Installation
7.1 Upflow Installation
7.2 Horizontal Installation
7.3 Condensate Line and Over Flow Pressure Switch
7.4 Filter Arrangement
7.5 Air Ducts
8 Combustion Air and Vent System
8.1 Combustion Air and Vent Safety
8.2 Combustion Air/Vent Pipe Sizing
8.3 Combustion Air And Vent Piping Assembly
8.4 Combustion Air / Venting
8.5 Vent System
8.6 Combustion & Ventilation Air Requirements
8.7 Vent and Supply (Outside) Air Safety Check Procedure
9 Gas Supply and Piping
9.1 General
9.2 High Altitude Derate
9.3 Propane Gas (LP) Conversion
9.4 Gas Piping Connections
9.5 Gas Piping Checks
10 Electrical Connections
10.1 115V Wiring
10.2 Electrical Connection to J-box
10.3 Power Cord Installation in Furnace J-box
10.4 BX Cable Installation in Furnace J-box
Bosch 96% AFUE Condensing Gas Furnace - BTC 770503101 J (06.2023)
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10.5 24-V Wiring
10.6 Accessories (Field Supplied)
4
10.7 Grounding
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10.8 Thermostat Settings and Wiring
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11 Start-Up, Adjustment, and Safety Check
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11.1 General
11.2 Start-Up Procedures
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11.3 Furnace Start-Up
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11.4 Sequence of Operation
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11.5 Gas Manifold Pressure Measurement and Adjustment
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11.6 Gas Input Rate Measurement (Natural Gas Only)
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11.7 Temperature Rise Adjustment
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11.8 Circulator Blower Speed Adjustment
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12 Operational Checks
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13 Safety Circuit Description
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13.1 General
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13.2 Integrated Control Module
13.3 Chamber Limit Switch - Fixed
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13.4 Fan Mounted Limit Switch
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13.5 Rollout Switch - Resettable
13.6 Overflow Protection Pressure Switch (Overflow Switch)
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13.7 Pressure Switches
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13.8 Flame Sensor
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14 Troubleshooting
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14.1 Electrostatic Discharge (ESD) Precautions
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14.2 Resetting From Lockout
14.3 Troubleshooting Chart
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15 Service and Maintenance Procedures
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15.1 Annual Inspection
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15.2 Filters
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15.3 Induced Draft And Circulating Blower Motors
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15.4 Flame Sensor (Qualified Service Technicians Only)
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15.5 Ignitor (Qualified Service Technicians Only)
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15.6 Burners
15.7 Inspecting the Heat Exchanger (Qualified Service Technicians Only)
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15.8 Condensate Drain
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15.9 Repair and Replacement Parts
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16 Before Leaving Installation
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17 Wiring Diagram
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Installation Instructions
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This manual is also suitable for:
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