GE FRU-57QL Series Service Manual
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GE FRU-57QL Series Service Manual

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All manuals and user guides at all-guides.com
Pub No. DWWR1053E
GC*200YHWC**
GC*200YAWC**
GC*200NHWC**
GC*200NGWC**

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Summary of Contents for GE FRU-57QL Series

  • Page 1 All manuals and user guides at all-guides.com Pub No. DWWR1053E GC*200YHWC** GC*200YAWC** GC*200NHWC** GC*200NGWC**...

  • Page 2: Specifications

    All manuals and user guides at all-guides.com SPECIFICATIONS 1. Features Buyer No. GC*200YAWC** GC*200YHWC** GC*200NGWC** GC*200NHWC** Factory No. FRU-57QI.. FRU-57QJ FRU-54QE.. FRU-54QG.. Total Gross Vol. Freezer (ISO 15502) Refrigerator Total Storage Vol. Freezer (ISO 15502) Refrigerator Width (mm) Diemension Depth (mm) 730.5 730.5 730.5...
  • Page 3 All manuals and user guides at all-guides.com SPECIFICATIONS 2. External Size * Features are model dependent. All model has same size.
  • Page 4 All manuals and user guides at all-guides.com SPECIFICATIONS 3. Interior Parts 3-1...200YA.. 1) Freezer Pocket (5ea) 2) Cover Feezer Fan 3) Freezer Lamp (25Wx1ea) 4) Ice Tray 5) Freezer Shelf 6) Freezer Case (2ea) 7) Rfrigerator Lamp (25Wx2ea) 8) Rfrigerator Shelf 9) Chilled Case 10) Egg Case 11) Refrigerator Case ( 2ea )
  • Page 5 All manuals and user guides at all-guides.com SPECIFICATIONS 3-3. ..200NG.. 1) Freezer Top Pocket (1ea) 2) The mouth of the ice 3) Freezer Pocket (3ea) 4) Case Ice Crusher 5) Freezer Lamp (25Wx1ea) 6) Freezer Shelf 7) Freezer Case (2ea) 8) Refrigerator Lamp (25Wx2ea) 9) Refrigerator Shelf 10) Wine Rack (*Option)
  • Page 6 All manuals and user guides at all-guides.com FUNCTIONS ( DISPLAY_Basic Model ) 1. Display ( Basic Model ) Temperature adjustment button for freezer compratment Temperature adjustment button for refrigerator compratment 2. Display Control Cotrol Temp. Display (Set Temp.) Initial Mode : Freezer / Refrigerator set medium ( 3 / 3 ) 3.
  • Page 7 All manuals and user guides at all-guides.com FUNCTIONS ( DISPLAY_Dispenser Model ) 1. Display ( Dispenser Type ) Temperature adjustment button for freezer compratment Super(Quick) freezer compartment button Dispenser selction button. ( Water / Crushed ice / Cubed ice ) Ice maker lock button Reset water filter button after exchanging the filter Temperature adjustment button for refrigerator compratment...
  • Page 8 All manuals and user guides at all-guides.com FUNCTIONS ( DISPLAY_Dispenser Model ) 5. REF. SET button 1) Temperature control of refrigerator compartment 2) Initial power plug in : Medium ( 4C ) - Every time you press the REF. SET button, the setting temperature changes below order. 6.
  • Page 9 All manuals and user guides at all-guides.com FUNCTIONS ( TEMPERATURE CONTROL_Basic Model ) 1. Freezer Compartment Control 1) Adjust by the pushing the FRZ.SET button. 2) Compressor & Freezer Fan controlled by each mode ON/OFF point. 3) Freezer Compartment ON/OFF Difference : 2C - MEDIUM OFF point : -19C - When Room Temperature (RT) is below 13C, Freezer sensor OFF point 2C up ( so, MEDIUM OFF : -17C ) 4) Control Temperature Point in Each Mode...
  • Page 10 All manuals and user guides at all-guides.com FUNCTIONS ( TEMPERATURE CONTROL_Dispenser Model ) 1. Freezer Compartment Control 1) Adjust by the pushing the FRZ.SET button. 2) Compressor & Freezer Fan controlled by each mode ON/OFF point. 3) Freezer Compartment ON/OFF Difference : 2C - MEDIUM OFF point : -19C - When Room Temperature (RT) is below 13C, Freezer sensor OFF point 2C up ( so, MEDIUM OFF : -17C ) 4) Control Temperature Point in Each Mode...
  • Page 11 All manuals and user guides at all-guides.com FUNCTIONS ( TEMPERATURE CONTROL_Dispenser Model ) 2. Refrigerator Compartment Control 1) Adjust by the pushing the REF.SET button. LOW - MEDIUM LOW - MEDIUM - MEDIUM MAX - MAX 2) Refrigerator Fan controlled by each mode ON/OFF point. 3) Refrigerator Compartment ON/OFF Difference : 0.5C - MEDIUM OFF point : 5.2C - When Room Temperature (RT) is below 13C, Refrigerator sensor OFF point 2C up ( so, MEDIUM OFF : 7.2C )
  • Page 12 All manuals and user guides at all-guides.com FUNCTIONS ( Defrost Mode ) 1. When Defrost Mode start? ; When total Compressor runnig time becomes at 6, 8, 10, …, 24hours. - The compressor runing rate is over 85% every 2 hours. - Door opening time is over 2 minutes ( Each Freezer / Refrigerator door ) - Total compressor running time ( on time + off time ) is 60hours.
  • Page 13 All manuals and user guides at all-guides.com FUNCTIONS ( Defrost Mode ) 2. Normal Defrost Mode 1) PRECOOL PRECOOL - Compressor runs ( to cool down the freezer compartment prior to heater switch on ) for 50minutes or until Freezer sensor temperature reaches -27C 2) HEATER DEFROSTING HEATER - Defrost heater is switch on until Defrost Sensor temperature reaches 13C.
  • Page 14 All manuals and user guides at all-guides.com FUNCTIONS ( Error Display_Basic Model ) 1. How to enter this check mode ; Press the FRZ. SET button 5 times while pushing the REF. SET button. 2. The Front LED displays the current error code ( if happens ). 3.
  • Page 15 All manuals and user guides at all-guides.com FUNCTIONS ( Error Display_Basic Model ) 5. Troubleshooting when error happens ( If the relative parts is normal, Error code display will be reset. ) 1) Freezer sensor error - Cause : Freezer sensor disconnection or short. - Check point : Measure the resistance between both terminals after separating CN9 of the Main PCB.
  • Page 16 All manuals and user guides at all-guides.com FUNCTIONS ( Error Display_Dispenser Models ) 1. How to enter this check mode 1) Press the LOCK button. 2) Press the Super Freezer button 5 times while pushing the Freezer Set button. 2. The Front LED displays the current error code ( if happens ). ;...
  • Page 17 All manuals and user guides at all-guides.com FUNCTIONS ( Error Display_Dispenser Models ) 5. Troubleshooting when error happens ( If the relative parts is normal, Error code display will be reset. ) 1) F1 error - Cause : Freezer sensor disconnection or short. - Check point : Measure the resistance between both terminals after separating CN15 of the Main PCB.
  • Page 18 All manuals and user guides at all-guides.com FUNCTIONS ( Error Display_Dispenser Models ) 9) Eg error - Cause : When Ice sensor temperature ( 5 minutes after water supply ) doesn't go up. - Check point : Ice sensor or water supply line. 10) EA error - Cause : When sensing ice drop 3 times in level sensor switch error.
  • Page 19 All manuals and user guides at all-guides.com FUNCTIONS ( Ice Maker_ Dispenser Model) 1. Ice making flow Start - water freezing Making the Ice water supply stand by Ice separating - Ice tray rotation to separate ice cubes - water supply to ice tray Water supply Water supply - check if water supply complete or not...
  • Page 20 All manuals and user guides at all-guides.com FUNCTIONS ( Ice Maker_ Dispenser Model) 2. Ice making mode Start Ice sensor is below 130 minutes pass -9.5C Ice sensor is over 15 minutes pass -12.5C Ice separating 1) If Ice sensor temperature is below -12.5C after 130minutes, ice making completes. 2) If Ice sensor temperature keep below -9.5C for 15 minutes ice making complete, although the sensor is not below -12.5C 3) After 4.8hours ice making complete, when ice sensor is abnormal, 3.
  • Page 21 All manuals and user guides at all-guides.com FUNCTIONS ( Ice Maker_ Dispenser Model) 4. Water supply mode 1) If water supply mode starts, the water valve is ON. 2) When Flow sensor is abnormal, supply mode controlled by the time. 3) Factor value is variable when After sales action.
  • Page 22 All manuals and user guides at all-guides.com FUNCTIONS ( Dispenser Control_Dispenser Model ) 1. Water / Crushed Ice / Cubed Ice Select button 1) Default mode is Water The selection order is Water - Cubed Ice - Crushed Ice - Water. 2) In each mode the selected is active by the dispenser button press.
  • Page 23 All manuals and user guides at all-guides.com FUNCTIONS 1. Prevention compressor restart function Although Freezer sensor temperature is low, compressor doesn't restart for 6 minutes from compressor OFF. 2. Beep funtion 1) When pushing the button on the Front Control Pannel. 2) When initail power input.
  • Page 24 All manuals and user guides at all-guides.com FUNCTIONS 5. Weak Cooling Trouble Shooting ; Adjust refrigerator sensor OFF point - Normal sensor resistance. (31.4kohm) - Cut the J18 and increase sensor resistance. (33.4kohm) - Cut the J18, J19 and increase resistance. (35.4kohm) Weak Cooling happens Option Normal...
  • Page 25 All manuals and user guides at all-guides.com FUNCTIONS 6. Pull Down Mode 1) How to start ( Basic Model ) ; Push the Freezer door switch 5 times while pushing the FRZ. SET button. ( Dispenser Model ) ; Push the Lock button. Then Refrigerator Set + Freezer Set + Water/Ice 5 times at the same time. 2) How to control : Compressor, Freezer Fan, Refrigerator Fan and Compressor Cooling Fan is ON for 30 hours.

  • Page 26: Functions ( Summary )

    All manuals and user guides at all-guides.com FUNCTIONS ( Summary ) 1. Basic Model Mode How to enter Forced Defrosting FRZ. SET + REF. SET 5 times Pull Down REF. SET + Freezer door switch 5 times Error Display REF. SET + FRZ. SET 5 times 2.

  • Page 27: Wiring Diagram

    All manuals and user guides at all-guides.com WIRING DIAGRAM 1. Basic Model 2. Dispenser Model...
  • Page 28 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 1. Hose Ice maker Tube Assembly. (Dispenser Models Only) 1) Disassembling Procedure Procedure Procedure Pull forward Ice Storage Case. Unscrew to remove Cover Guide Cab. Remove 2 screws. Disassemble Guide Cab Water Tube A As.
  • Page 29 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 2. Bracket Geared Motor Assembly (Dispenser Models Only) 1) Disassembling Procedure Procedure Procedure Remove 2 screws. Pull the Bracket Geared Motor. And unscrew 4 points. Unscrew 6 points. Separate 6 pin connector of Geared Motor.
  • Page 30 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 3. Dispenser Micro Switch (Dispenser Models Only) 1) Disassembling Procedure (Features are model dependent) Procedure Procedure Insert (-) screw driver into bottom hole of Pull out the Micro Switch. ( Be careful not to damage the hook.
  • Page 31 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 4. Dispenser Solenoid Valve (Dispenser Models Only) 1) Disassembling Procedure (Features are model dependent) Procedure Procedure Disassemble the Cover dispenser Box As Disconnect 2 terminals and 2P Wire. Separate Front PCB connector.
  • Page 32 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 5. Main PCB 5-1. Basic Model Function / Parts Check Point When consumer claim about the refrigerator's temperature follow this. - Cut the J1 : Change the resistance and 1.5 degree down. Make refrigerator cooler - Cut the J1 &...
  • Page 33 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 5-2. Disepnser Model Function / Parts Check Point When consumer claim about the refrigerator's temperature follow this. - Cut the J1 : Change the resistance and 1.5 degree down. Make refrigerator cooler - Cut the J1 &...
  • Page 34 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 6. Ice Maker (Dispenser Models Only) 1) Disassembling Procedure Procedure Procedure Full Ice Sensor Level Sensor Remove 2 screws. Remove full ice sensor and level sensor. Pull out the Ice Maker. Unscrew 3 points.
  • Page 35 All manuals and user guides at all-guides.com HOW TO CHECK EACH PART 2) How to check Ice Maker Parts How to check Remark ( Good ): 6 ~ 14 ohm Ice Drop Motor ( If defective) : Change the motor Check resistance between 2 wires.

  • Page 36: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLE SHOOTING 1. Faulty Start ( Lights OFF, Front PCB Power Dead ) Start Power plug or fuse is connected? Chage the plug or Fuse 1st power of SMPS is ON? Check the plug connection from compressor room and to CN1 of Main PCB Main PCB Fuse is...
  • Page 37 All manuals and user guides at all-guides.com TROUBLE SHOOTING 2. Freezing failure ( Weak cooling ) Start Error CODE happens on Front PCB? Refer to Error display in Funtion page Does compressor operate? Check the Relay wire, OLP and PTC Freezer/Compressor Fan Motor Change the relative Motor...
  • Page 38 All manuals and user guides at all-guides.com TROUBLE SHOOTING 3. Ice formation on Freezer Louver Start Dews form on the Gasket has a gap Remove the gap gasket surface between cabinet? Door hang down? Reassemble the door Door opening is too frquently? Explain not to open too frequently...
  • Page 39 All manuals and user guides at all-guides.com TROUBLE SHOOTING 4. Disconnection / Breaking of Interior Lights Wire 4-1. Freezer Door Start Freezer light filament is disconnected or breaking? Change the light bulb Connection of Freezer door switch is Ok? Repair Door Switch Check the Door Switch connection and light socket 4-2.
  • Page 40 All manuals and user guides at all-guides.com TROUBLE SHOOTING 6. Dews on Refrigerator Compartment Start Dews form on the Gasket has a gap Remove the gap gasket surface between cabinet? Door hang down? Reassemble the door Door opening is too frquently? Explain not to open too frequently...
  • Page 41 All manuals and user guides at all-guides.com TROUBLE SHOOTING 5. Refrigeration failure ( Foods does not get cool or cold soon ) Start Error CODE happens on Front PCB? Refer to Error display in Funtion page Refirgerator motor Fan Motor Change the relative Motor operates? operate?
  • Page 42 All manuals and user guides at all-guides.com TROUBLE SHOOTING 7. Cold of Vegetable Case Start Temperature setting Change to 'MIDDLE' mdoe is 'MAX'? Check Valve Repair or change the new operation is ok? Any Refrigerator Sensor is ok? Repair or change the new sensor Error? Check sensor connection (Check the connector to Main PCB)
  • Page 43 All manuals and user guides at all-guides.com TROUBLE SHOOTING 8-2. Refrigerant Flow Sound Start Water flowing or hiss Attach an absorber gum sounds? on the capillary tube Hiss or sizzling sound Apply a gum on the when comprssor starts accumulator / stops? Any shaking sound from Fasten the evaporator tightly...
  • Page 44 All manuals and user guides at all-guides.com TROUBLE SHOOTING 8-4. Pipe Noise Start Pipes are touching in the machine (compressor) compartment? Separate the touching pipes, if any.. Tray drip makes noise by condenser shaking? Apply cushion matterial between compressor base and tray drip. Pipe itself is shaking much? Move or change the points of...
  • Page 45 All manuals and user guides at all-guides.com TROUBLE SHOOTING 9. Door opening alarm continues after closing Start Check if interior light is ON Door switch pushing well? Attach a thin pad on the door liner or change the door assmbly. Door switch is soaked with water or there is water in the switch?
  • Page 46 All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR 1. Summary of Heavy Repair Process Contents Tools Remove Cut charging pipe ends (Comp. & Dryer) and Nipper, side cutters refrigerant discharge refrigerant from drier and compressor. Residuals Confirm refrigerant (R-134a or R-600a) and oil for compressor and drier.

  • Page 47: Cooling Cycle Heavy Repair

    All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR 2. Precautions During Heavy Repair Items Precautions Use of tools. - Use special parts and tools for R-134a or R-600a. 1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator.
  • Page 48 All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR 3. Practical Work for Heavy Repair Items Precautions 1. Removal of residual 1) Remove residual refrigerant more than 5 minutes later after refrigerant. turning off the refrigerator. ( If not, compressor oil may leak inside.) 2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a nipper and then cut low pressure side.
  • Page 49 All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR Items Precautions * Pipe Connection Connect a red hose to the high pressure side and a blue hose 3.Vacuum degassing to the low pressure side. * Vacuum Sequence Open 1,2 valves and evacuate for 40 minutes. Close valve 1.
  • Page 50 All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR Item Precautions 4.Refrigerant charging 4) Refrigerant Charging Charge refrigerant while operating a compressor as shown above. 5) Pinch a charging pipe with a pinch-off plier after completion of charging. 6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test on the welded parts.
  • Page 51 All manuals and user guides at all-guides.com COOLING CYCLE HEAVY REPAIR Brzing Reference Drawings...
  • Page 52 All manuals and user guides at all-guides.com Water System for Dispenser Model...

  • Page 53: Cabinet Parts

    All manuals and user guides at all-guides.com Cabinet Parts Q'ty PART-CODE PART NAME SPEC. ..200YA..200NG..200YH..200NH.. ASSY CAB URT 3012924400 HINGE *T *R AS PO T3.0+PAINT 3012924300 HINGE *T *L AS PO T3.0+PAINT 3001431400 COVER HI *T *R AS PP(FRU-54QF) 3001431300 COVER HI *T *L AS...
  • Page 54 EVA AS 220V/192W (GE) 95-1 3012818320 HEATER SHEATH AS FRU-54QF, 220V/192W 95-2 3014806900 SENSOR D AS PBN-43 95-3 3017202020 FUSE TEMP AS AC250V 77C 10A (GE) - Some parts can be chaged for improving their perfomance without notice. Date mendment Note...

  • Page 55: Refrigerator Compartment

    All manuals and user guides at all-guides.com Refrigerator Compartment Q'ty PART-CODE PART NAME SPEC. ..200YA..200NG..200YH..200NH.. 3012205001 FRAME CHECK VALVE AS FR-S580CG 3012024200 FIXTURE MOTR AS 62-1 3015916000 MOTOR R FAN D4612AAA20 62-2 3011835410 FAN R PP OD3.17XD95 3011495100 COVER DAMP AS FRU-541D...

  • Page 56: Freezer Compartment

    All manuals and user guides at all-guides.com Freezer Compartment Q'ty PART-CODE PART NAME SPEC. ..200YA..200NG..200YH..200NH.. 3012514512 GUIDE CASE A *L AS FR-S580EG(PP) 3012514612 GUDIE CASE A *R AS FR-S580EG(PP) 3012529712 GUIDE CASE C *L AS 3012529812 GUIDE CASE C *R AS 3012529010 GUIDE DRN EGI SCRAP T0.4*W248*L140...

  • Page 57: Freezer Door

    All manuals and user guides at all-guides.com Freezer Door Q'ty PART-CODE PART NAME SPEC. ..200YA..200NG..200YH..200NH.. 3019026710 POCKET F *T HIPS+PRINT, FRU-542D 3019026600 POCKET F HIPS 3019027450 POCKET F AS FRU-54AD 3000067620 FRU-577I, SILVER 30000676A0 FRU-577I, WHITE ASSY F DR 3000079710 FRU-54CF, SILVER 30000797B0...

  • Page 58: Refrigerator Door

    All manuals and user guides at all-guides.com Refrigerator Door Q'ty PART-CODE PART NAME SPEC. ..200YA..200YH..200NG..200NH.. 3012645320 HANDLE BAR AS FRU-54QF 3019027530 POCKET DAIRY AS FRU-54AD 3019026800 POCKET R HIPS 3019027230 POCKET R *M AS FRU-54AD 3011187020 CASE H/BAR AS FRU-54AF 3019027720 POCKET R H/BAR AS...

This manual is also suitable for:

Fru-57qj seriesFru-54qe seriesFru-54qg seriesGc 200yawc seriesGc 200yhwc seriesGc 200ngwc series ... Show all

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