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ABB ACx580-01-02A6-4 Service Instructions Manual

R0-r5
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ABB Oy, Drives Service
Department
Date
ESP300
13.08.2018
On-site Service Instructions for
© Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
On-Site Service Instructions
ACx580-01 R0-R5
ACx580-01
Frames R0-R5
Document nbr
3AXD10000303478
Related to material
Revision
Page
F
1 (41)

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Summary of Contents for ABB ACx580-01-02A6-4

  • Page 1 On-Site Service Instructions 3AXD10000303478 Related to material ACx580-01 R0-R5 ABB Oy, Drives Service Department Date Revision Page ESP300 13.08.2018 1 (41) On-site Service Instructions for ACx580-01 Frames R0-R5 © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 2: Table Of Contents

    2.3.11 Frame R5v1, CCU-12 replacement ................37 2.3.12 Frame R5v2, CCU-11 or CCU-23 replacement ............. 38 Fault tracing ..........................39 Replacement of interface options ....................41 © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 3: General

    WARNING! Before working with the ACX580 read carefully the Safety Instruction on the ACX580 Hardware Manual. Ignoring the safety instructions can cause injury or death. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 4: Content

    Cross head screwdriver • Flathead screwdriver • Torxhead screwdriver Maintenance schedule Maintenance schedule is available at ABB library. Contact your local ABB representative for more information. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 5: Preventive Maintenance Actions

    Remove the cooling fan c. Blow clean dry compressed air from the bottom d. Use a vacuum cleaner on top to trap the dust e. Install the cooling fan © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 6: Cooling Fan Replacement

    Check that the fans blowing direction is inside the unit and install the new fan unit simply by pushing it to its place. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 7: Frame R0 Ip55, Internal Cooling Fan

    Place internal fan to sledge, ensure correct blowing direction ii. Place FR-1 rivets through the holes and push them to bottom c. Place internal fan sledge to plastic housing Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 8: New Frame R1, Main Cooling Fan

    ACX580-01-017A-2 ACX580-01-07A6-4 • • ACX580-01-018A-2 ACX580-01-09A9-4 • • ACX580-01-02A1-4 ACX580-01-012A-4 • • ACX580-01-02A7-4 ACX580-01-12A7-4 The main cooling fan is located on the top of the drive. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 9 4. Check that the fan blowing direction is outside the unit and install the new fan in reverse order to above. Ensure the fan operation when the drive is powered up. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 10: New Frame R1 Ip55, Internal Cooling Fan

    1. Remove the transparent plastic cover in front of the fan with a screwdriver. 2. Unlock the wires from the right and take slowly the fan out by pulling the wires. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 11: Old Frame R1, Main Cooling Fan

    Check that the fans blowing direction is inside the unit and install the new fan in reverse order to above. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 12: Old Frame R1 Ip55, Internal Cooling Fan

    Place internal fan to sledge, ensure correct blowing direction ii. Place FR-1 rivets through the holes and push them to bottom c. Place internal fan sledge to plastic housing Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 13: New Frame R2, Main Cooling Fan

    ACX580-01-09A0-6 • • ACX580-01-014A-4 ACX580-01-011A-6 • • ACX580-01-018A-4 ACX580-01-017A-6 The main cooling fan is located on the top of the drive. Replace the fan as follows: © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 14 4. Check that the fans blowing direction is outside the unit and install the new fan in reverse order to above. Ensure the fan operation when the drive is powered up. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 15: New Frame R2 Ip55, Internal Cooling Fan

    1. Remove the transparent plastic cover in front of the fan with a screwdriver. 2. Unlock the wires from the right and take slowly the fan out by pulling the wires. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 16 16 (41) 3. Assembly the new internal fan and check that the blowing direction is to downwards. Remember to reinstall the transparent plastic cover and the wires. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 17: Old Frame R2, Main Cooling Fan

    Check that the fans blowing direction is inside the unit and install the new fan in reverse order to above. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 18: Old Frame R2 Ip55, Internal Cooling Fan

    Place internal fan to sledge, ensure correct blowing direction ii. Place FR-1 rivets through the holes and push them to bottom c. Place internal fan sledge to plastic housing Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 19: New Frame R3, Main Cooling Fan

    The main cooling fan is located on the top of the drive. Replace the fan as follows: 1. Release the locking clamp, use a flathead screwdriver to assist. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 20 4. Check that the fans blowing direction is outside the unit and install the new fan unit simply by pushing it to its place. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 21 Remove internal fan plastic housing b. Remove fan connector from CCU-23 c. Replace internal fan, see that the blowing direction is downwards the unit 3. Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 22: Old Frame R3, Main Cooling Fan

    Check that the fans blowing direction is inside the unit and install the new fan unit simply by pushing it to its place. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 23: Old Frame R3 Ip55, Internal Cooling Fan

    Remove internal fan plastic housing b. Remove fan connector from CCU-11/CCU-23 c. Replace internal fan, see that the blowing direction is upwards the unit Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 24: Frame R4, Main Cooling Fan

    Check that the fans blowing direction is inside the unit and install the new fan unit simply by pushing it to its place. Ensure the fan operation when the drive is powered up © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 25: Frame R4 Ip55, Internal Cooling Fan

    Remove internal fan a. Remove fan connector and detach fan cable from clamps b. Pull fan out of fan holder and replace Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 26: Frame R5, Main Cooling Fan

    Note: In these pictures the gland box has been removed in order to better visibility to the pictures. Normally this is not done. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 27: Frame R5, Internal Cooling Fan

    Remove internal fan a. Remove fan connector and detach fan cable from clamps b. Pull fan out of fan holder and replace Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 28: Old Frame R5, Main Cooling Fan

    Remove internal fan and cable from skeleton kit clamps b. Assemble internal fan + grill with plastic rivets c. Place internal fan to skeleton kit and attach fan cable Install components in reverse order © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 29: Control Unit Replacement (Ccu)

    In spite of this, it is not always possible to eliminate all potential hazards. The assembler of the machine must inform the final user about the residual risks. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 30: Acceptance Test Procedure

    Reset any active faults. Restart the drive and check that the motor runs normally. ☐ Document and sign the acceptance test report which verifies that the safety function is safe and accepted for operation. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 31: Removing Ccon-11 / Ccon-23 From Its Assembly Mechanics

    6,6 cm / 2.36’’ R0-R2 3AXD50000010957 5,6 cm / 1.97’’ R3-R5 Table 1: Rigid connector sizes New Models of the ACX580-01 use Ordering code Frames 3AXD50000150540 New R1, R2 © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 32: Frames R0-R1, Ccu-11 Or Ccu-23 Replacement

    Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws. When re-installing the front cover, ensure that the cover border sits properly. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 33: Frame R2, Ccu-11 Or Ccu-23 Replacement

    CCU. Rigid connector sizes for different frames are listed in page 29. Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 34: Frame R3, Ccu-11 Or Ccu-23 Replacement

    CCU. Rigid connector sizes for different frames are listed in page 29. Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 35: Frame R4 Ip21, Ccu-11 Or Ccu-23 Replacement

    CCU. Rigid connector sizes for different frames are listed in page 29. Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 36: Frame R4 Ip55, Ccu-11 Or Ccu-23 Replacement

    CCU. Rigid connector sizes for different frames are listed in page 29. Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 37: Frame R5V1, Ccu-12 Replacement

    Remove fixing screws (2pcs of M4x8 and 4pcs of 4x12 Install components in reverse order Use tightening torque 1,2 Nm (0.89 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 38: Frame R5V2, Ccu-11 Or Ccu-23 Replacement

    CCU. Rigid connector sizes for different frames are listed in page 29. Install components in reverse order Use tightening torque 0,5 Nm (0.37 lbf-ft) for CCU screws © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 39: Fault Tracing

    R4-R5 display ~0,5 Vdc ~0,45 Vdc ~0,5 Vdc ~0,45 Vdc ~0,5 Vdc ~0,45 Vdc Meaning of the test To ensure that the input bridge diodes are OK. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.
  • Page 40 ~0,4 Vdc + probe - probe R1-R5 display ~0,4 Vdc ~0,4 Vdc ~0,4 Vdc Meaning of this test To ensure that the output freewheeling diodes are OK. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

  • Page 41: Replacement Of Interface Options

    1. Insert the module carefully into its position on the control board. 2. Fasten the fastening screws. Note: Proper tightening of the screws is essential for fulfilling the EMC requirements and for proper operation of the module. © Copyright 2018 ABB Oy. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acx580-01-03a3-4Acx580-01-04a0-4Acx580-01-05a6-4

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