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Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Product manual scope The manual covers all variants and designs of the IRB 1010. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
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Overview of this manual Continued References Documentation referred to in the manual, is listed in the table below. Document name Document ID Product manual, spare parts - IRB 1010 3HAC081965-001 Product specification - IRB 1010 3HAC081966-001 Circuit diagram - IRB 1010 3HAC080051-003...
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
2.1 About IRB 1010 Introduction The IRB 1010 is one of ABB Robotics latest generation of 6-axis robot, with a payload of 1.5 kg, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems.
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2 Manipulator description 2.2 Technical data Continued The IRB 1010 has IP40 as default. And the IRB 1010 fulfill clean room class 5 standard according to DIN EN ISO14644-1, -14. Environmental information The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances.
Safety on page 15 before performing any installation work. Note Always connect the IRB 1010 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...
It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.
This section describes how to lift the robot and move it by one person. Grasping location When moving the IRB 1010, stands behinds the robot (base rear side) and holds the lower part of the arm. The following figure illustrates the recommended grasping location of the robot.
3.3.1.2 Lifting and rotating a suspended mounted robot 3.3.1.2 Lifting and rotating a suspended mounted robot Introduction How to lift and turn the robot to a suspended position: Contact ABB for more information. Product manual - IRB 1010 3HAC081964-001 Revision: B...
3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) 3.3.6 Fitting equipment on the robot (robot dimensions) Robot dimensions The figure shows the dimension of the IRB 1010-1.5/0.370. xx2200000188 Description Turning radius: R67 Turning radius: R83 Turning radius: R113 Attachment holes and dimensions Extra loads can be mounted on robot.
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Installation of mechanical stop, axis 1 and axis 3 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Note If the IRB 1010 is connected to power, always make sure that the IRB 1010 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.
4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the IRB 1010: • Calendar time: specified in months regardless of whether the system is running or not.
Expected component life on page 85 Maintenance schedule Maintenance activities Reference Cleaning the robot Cleaning the IRB 1010 on page 86 Check for abnormal wear or Inspecting the robot contamination. Inspecting the information labels Inspecting the information labels...
4.3.1 Cleaning the IRB 1010 General To secure high uptime it is important that the IRB 1010 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 1010.
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Axis 3 xx2200000200 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The battery pack is located as shown in the figure. xx2200000019 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the IRB 1010, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
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If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The SMB unit is located as shown in the figure. xx2200000002 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The base is located as shown in the figure. xx2200000003 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. CAUTION The IRB 1010 robot weighs 13.5 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation.
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Securing the robot to the foundation Action Note CAUTION The IRB 1010 robot weighs 13.5 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M8x30 (robot foundation with the attachment screws and installation directly on foundation), washers.
The axis-1 assembly unit is located as shown in the figure. xx2200000004 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis 3-4 assembly unit is located as shown in the figure. xx2200000005 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The wrist unit is located as shown in the figure. xx2200000006 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
5.5 Motors and drive units 5.5 Motors and drive units Introduction Only axis-2 drive unit, axis-3 motor and axis-5 motor of IRB 1010 are available to replace as spare parts. For details about the replacement procedure, see, • Replacing the axis-2 drive unit on page 245 •...
The axis-2 drive unit is located as shown in the figure. xx2200000007 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis-3 motor is located as shown in the figure. xx2200000008 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis-5 motor is located as shown in the figure. xx2200000010 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1010 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.
Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of IRB 1010. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.
FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
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A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
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Special requirement How to calibrate a suspended robot The IRB 1010 is fine calibrated floor standing in factory, prior to shipping. To calibrate a suspended robot, reference calibration must be used. Reference values for a suspended robot must be created with the robot mounted at its working position, not standing on a floor.
There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
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6.4.4 Axis Calibration - Running the calibration procedure Continued Action Note The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
If the replacing procedure is not listed in the table below, only standard tools are needed for the procedure. Tools and equipment with spare part number: (These tools can be ordered from ABB) 24 VDC power supply 3HAC074119-001 Calibration tool box, Axis Calibration Delivered as a set of calibration tools.
Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB. All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - IRB 1010 3HAC081964-001 Revision: B...