Table of Contents
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Table of Contents
Related Manuals for Bosch rexroth CS660
Summary of Contents for Bosch rexroth CS660
- Page 1 CS660/CS661 Spreader Controller Calibration Manual...
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Page 2: Table Of Contents
Appendix – CS-660 System layout, Cable Drawings Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time, without notice or obligation, to any of the information contained in this piece of literature. -
Page 3: Setup Screen Layout
Sensors & Valves – Configure all sensors, and valve settings Materials – Set up, and calibrate all solid and liquid materials Joystick – If joystick function is enabled set up and calibrate all modes and axis Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 4: Set Up For Basic Operation
Set Percentage of Temp. compensation when there is a 3 degree change (optional). 10. Set the vehicle speed alarm (optional). 11. Select auxiliary options (check marks) Swipe up/dn to see more checkboxes Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 5 “Temperature” to assign that controller input to be connected to a temperature sensor. Refer to the Special Features with IO mapping section. Note: the RC controller wiring must match what is chosen here. Choose function Valve coil dither Save settings Bosch Rexroth Canada I March 2021 ı Revision 3.0...
- Page 6 Uncheck ‘Notify me …’ to stop this window from popping up every time the system starts up. Click ‘Connect’ and enter Network key Click on LAN & IP address icon to configure LAN and assign an IP address NOT USED WiFi Setup NOT USED Bosch Rexroth Canada I March 2021 ı Revision 3.0...
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Page 7: Inputs And Outputs Configuration
2.2 Input and Output Configuration To configure appropriate inputs or outputs press the additional options icon to set up I/O Mapping. Note: the RC controller wiring must match what is chosen here. Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 8 Liquid Lvl Dump Limit Air Gate PTO Enable Vehicle Reverse Re-Activate 1 Re-Activate 2 … Digital Inputs (Aux DigIn1-8) L1 – 4 (Light Outputs, 2.2A) L5 – 8 (Light Outputs, 3.5A) Bosch Rexroth Canada I March 2021 ı Revision 3.0...
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Page 9: Ground Speed Calibration
Ensure the hopper is empty, and the truck is safe to operate. Start the engine to achieve adequate oil flow. Note: If the Auto mode is selected it is strongly recommended to run Auto Null. Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 10 Do the same for “Max” to adjust the motor to a safe max speed or until the RRM readout stops to increase. Forward Gain and Blast settings can also be adjusted Adjust min/max output Bosch Rexroth Canada I March 2021 ı Revision 3.0...
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Page 11: Material Setup And Calibration
Ensure system safe to run Manual Gate: Manually adjust gate & enter the gate position Readback Gate: Manually adjust gate (no need to enter) Continue to next step Stop to abort Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 12: Solid Material Calibration - Auto Gate
Press ‘START’ to proceed and follow the instruction on the screen **Auto Gate operation has two calibration points, Wt/Rev at Gate position 1 and 3. Simply follow steps on screen to go through the calibration process. Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 13 Continue to next step Stop to abort STEP 4: Recommend to discharge minimum 100kg or 220lbs material (more for better resolution) Enter weight of the material collected Continue to next step Stop to abort Bosch Rexroth Canada I March 2021 ı Revision 3.0...
- Page 14 Enter weight of the material collected Continue to next step Stop to abort Complete! When the material calibration ends both Wt/Revs at calibrated gate position 1 and 3 are refreshed. Bosch Rexroth Canada I March 2021 ı Revision 3.0...
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Page 15: Prewet And Anti-Icing Material Setup
STEP 1 Ensure system safe to run Continue if you have a container ready and sufficient liquid throughout the calibration process STEP 2 Dial to 2 or 3 position for decent flow Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 16: Material Catch Test
3. A wt/rev (kg/rev or lb/rev) will be calculated and displayed on the bottom right of the screen. 4. Repeat this procedure for all solid materials (use the left and right arrows to select material types). Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 17: Set Up For Additional Feature Functions
This feature supports bi-directional spinner operation. It requires two digital inputs to toggle the direction of the spinner and conveyor motors. Once an input is configured for ‘SpinnerReverse’ the following proportional outputs are automatically mapped: Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 18: 3Boom Anti-Ice (Dla)
Button color is RED when boom is open 3.5 Dual Spinner This feature supports a single or dual spinner operation. It requires a digital input to switch on/off dual spinner function. Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 19: Air Gate
It requires a gate sensor to measure It requires a gate cylinder with a the current gate position. sensor to measure the gate position. Sensor A2-A (Junction box) Sensor A2-A (Junction box) Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 20: Lane Control
Press “Stop” to end the calibration and save calibration value. knob) Spreader + 1Boom Anti-ice This configuration utilizes a 4 knob console, and control a spreader (spinner, conveyor, prewet) and a 1boom anti-ice simultaneously. Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 21: Knob) Spreader+3Boom Anti-Ice
This configuration utilizes a 4 knob console, and controls a spreader + a cross conveyor + 3boom anti- ice systems simultaneously. It requires 4 digital inputs for controlling booms and cross conveyor direction. Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 22: Set Up Profiles
Operator can select a profile on operator screen without a PGM key when the vehicle isstationary. Press and hold blank area to pop up profile selection windows Select a profile, click ‘Apply Profile’ Bosch Rexroth Canada I March 2021 ı Revision 3.0... -
Page 23: Set Up Joystick Operation
Click to START Msg Off – Msg disabled Mode, direction, output Configure custom current for axis deflected joystick mode names in calibration mode Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 24 7. While in calibration users also have option to double click on any direction arrow to pop up fine tuning screen, or click on “Stop” button again to save all changes. Bosch Rexroth Canada I March 2021 ı Revision 3.0...
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Page 25: Set Up Error Messages
45 Check Anti-icing or CrsCnv modes 46-CRS CNV CAL:WRONG MODE 46 Check Cross-Conv mode setting 47-CALIBRATION ERROR 47 Check sensor, recalibrate 48-CALIBRATION ERROR 48 Check sensor, recalibrate xx-CALIBRATION ERROR Check sensor, recalibrate Bosch Rexroth Canada I March 2021 ı Revision 3.0... - Page 26 Error 22 - System Error. This can be caused by loading a wrong parameter file or wrong firmware file. Default and reboot, or re-flash the RC to see if it clears the error, otherwise report to Bosch Rexroth. Error 23 - Communication failure between the RC controller and the display. Check display fuse and inspect all CANbus connections.
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Page 27: Load, Retrieval Parameter And Clear Historic Error Messages
With a PROGRAM key users can also clear all the historic error messages on operator screen. Press & hold anywhere in Bottom of the screen shows firmware msgbox to clear versions and parameter file last loaded Bosch Rexroth Canada I March 2021 ı Revision 3.0...