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Toro After Groundsmaster 4500-D Operator's Manual

Traction unit
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Cab Kit
Serial Number 315000001 and After Groundsmaster
or Reelmaster
Model No. 30901—Serial No. 400000000 and Up
Note:
The weight of the cab is 318 kg (700 lb). You need a lift with a rating of 340 kg (750 lb) for lifting the cab.
Safety
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Safety and Instructional
Decals
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger. Replace any decal that is
damaged or missing.
120-0250
1. Slow-moving vehicle
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
7000-D Traction Unit
decal120-0250
Register at www.Toro.com.
130-0594
1. Warning—read the Operator's Manual; when sitting in the
cab, always wear a seat belt; wear hearing protection.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3408-266 Rev E
®
4500/4700-D
Operator's Manual
decal130-0594
*3408-266*

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Summary of Contents for Toro After Groundsmaster 4500-D

  • Page 1 1. Slow-moving vehicle 1. Warning—read the Operator’s Manual; when sitting in the cab, always wear a seat belt; wear hearing protection. *3408-266* © 2022—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA...
  • Page 2 decal130-0611 130-0611 decal130-5355 1. Warning—1) Remove the pin; 2) Raise the windows; 3) 130-5355 Exit the cab. 2. Raise the hood. 1. Close the rear window. decal132-3253 132-3253 1. Move the steering column 4. Lower the seat back. to the forward position. 2.
  • Page 3 Procedure Description Qty. Left, front mount Right, front mount Bolt (3/8 x 1 inch) Flange nut (3/8 inch) Install the mounts to the machine. Locknut (3/8 inch) Left, rear mount Right, rear mount Bolt (1/2 x 3-1/4 inch) Washer (2-1/4 inches) Install the cab unit to the machine.

  • Page 4: Preparing The Machine

    Preparing the Machine No Parts Required Positioning the Machine Clear a location in your workspace under the hoist system. Note: Verify that your hoist system is capable of safely supporting the cab unit over the machine during the installation. Move the machine underneath the hoist and engage the parking brake.
  • Page 5 Removing the Roll Bar Top Bolts Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. Remove and retain the bolt securing the storage compartment located on the left side of the machine (Figure g030670...
  • Page 6 Removing the Roll Bar Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. Remove the bolts securing the roll bar to the left side of the machine (Figure g030900 Figure 7 1.
  • Page 7 Drilling the Front Mount Holes Follow this procedure only if necessary. Locate and drill 2 holes (13/32 inch diameter) for the Preparing the Cab Mounts right, front mount as shown in Figure Parts needed for this procedure: Left, front mount Right, front mount Left, rear mount Right, rear mount...
  • Page 8 g030686 g030692 Figure 12 Figure 13 1. Rubber isolator 2. Right, rear mount 1. Application area 3. Center, front foam seal 2. Left, front foam seal 4. Right, front foam seal Note: Use soapy water and a mallet to assist with inserting the rubber isolator into the hole.
  • Page 9 Remove the paper backing from the double-faced tape on both sides of the cab unit (Figure 15). g030708 Figure 17 1. Rear foam seal 2. Application area g030703 Figure 15 1. Double-faced tape 2. Left tank foam Installing the Cab Mounts Apply the left tank foam to the cab unit (Figure 15).
  • Page 10 g030713 Figure 18 1. Bolt (3/8 x 1 inch) 3. Flange nut (3/8 inch) 2. Left mount g030716 Figure 20 Torque the bolts and nuts to 37 to 45 N∙m (27 1. Bolt (1/2 x 6 inches) 4. Reinforcement plate to 33 ft-lb).
  • Page 11 Use the bolt (5/16 x 1-1/2 inches) to secure the storage compartment to the machine (Figure 22). g033196 Figure 24 Install the wire harness as shown in Figure g030718 Figure 22 1. Bolt (5/16 x 1-1/2 inches) 2. Storage compartment Use the screw to secure the reinforcement plate to the machine and use the bolt (1/2 x 1 inch) to secure the battery-compartment clamp and the...
  • Page 12 Installing the Cab Unit to the Machine Parts needed for this procedure: Bolt (1/2 x 3-1/4 inch) Washer (2-1/4 inches) g030727 Figure 28 Washer (1-3/8 inches) 1. Bolt (1/2 x 3-1/4 inch) 3. Rear mount Locknut (1/2 inch) 2. Washer (2-1/4 inches) 4.

  • Page 13: Installing The Back Panel

    Installing the Panels and Flooring Parts needed for this procedure: Left, rear panel assembly Right, rear panel assembly Bolt (1/4 x 3/4 inch) g030922 Figure 31 Clip nut Flange nut (1/4 inch) 1. Bolt (1/4 x 3/4 inch) 2. Flange nut Upholstery panel Insulation blanket Torque the bolts and nut to 10 to 12 N∙m (90 to...

  • Page 14: Connecting The Hoses

    Start with the upper corner of the upholstery panel and adhere it to the back of the cab so that it is centered once it is completely installed. Adhere the panel, 1 section at a time, from one end to the other, until the upholstery panel is Connecting the Hoses completely applied.
  • Page 15 g030761 Figure 35 1. Hose ring 3. Heater hose g030760 2. Drain hose 4. Drain hose Figure 37 1. Heater-return hose 3. Barb fitting Slide the hose clamp over the supply hose and 2. R-clamp 4. Hose clamp then insert the hose over the fitting (3/8 NPT x 0.625 barb) as shown in Figure Note:...
  • Page 16 Installing the Air-Conditioner Fittings Note: Thoroughly lubricate the O-ring before installing the fittings with PAG Oil 46 or an equivalent lubricant. Remove the exhaust pipe, muffler bracket, and engine fan (Figure 38). g032993 Figure 39 1. Right-angle fitting (3/4 4. O-ring (size 10) inch) 2.
  • Page 17 Connect the air-conditioning high-pressure hose (3/4 inch) from the cab to the right-angle fitting (3/4 inch) as shown in Figure Installing the Washer Tank Parts needed for this procedure: Washer tank Tank mount Tank plate Carriage bolt (5/16 x 3/4 inch) g033198 Flange nut (5/16 inch) Figure 41...
  • Page 18 bottle and R-clamp to the tank mount (Figure 44). g030920 Figure 46 1. Swell latch 2. Tank mount Flip the swell-latch lever down (Figure 46). Note: The swell latch should hold the tank g030732 Figure 44 mount firmly to the tank plate. Adjust the nut to change the pressure applied by the swell latch.
  • Page 19 Connecting the Wire Harness Parts needed for this procedure: Cable tie Procedure g030733 Figure 48 Connect the wire harness from the cab to the wire harness on the right side of the machine 1. Washer hose 3. R-clamp (Figure 49). 2.
  • Page 20 g030779 Figure 50 1. Connector from the machine 2. Connector from the cab g030777 Figure 52 Connect the wire from the air-conditioner compressor to the bullet connector on the wire 1. Wire harness connector 2. Washer bottle connection harness (Figure 51).

  • Page 21: Completing The Installation

    Completing the Installation No Parts Required Procedure Top off the coolant to the machine; refer to the Service Manual g030782 Figure 54 Check for leaks. 1. Wire harness 2. Cable tie Check for parts that interfere with moving parts and make any corrections before operating the Important: Do not secure the wire harness to hot machine.

  • Page 22: Product Overview

    Windshield Latch Product Overview Lift up the latches to open the windshield (Figure 57). Press the latch in to lock windshield to the open Controls position. Pull out and down on the latch to close and secure the windshield. Cab Controls g008830 Figure 57 1.

  • Page 23: Recommended Maintenance Schedule(S)

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Clean the cab air filters; replace them if they are torn or excessively dirty. • Clean the air-conditioning assembly (more frequently in extremely dusty or dirty Every 250 hours conditions). Cleaning CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously...
  • Page 24 Cleaning the Cab Air Filters Important: If either filter has a hole, tear, or other damage, replace the filter. Service Interval: Every 250 hours Install the filters and the grate with the thumbscrews. Remove the screws and grates from both the in-cab and rear cab air filters (Figure 59 Figure...
  • Page 25 Cleaning the Air-Conditioning Assembly Service Interval: Every 250 hours (more frequently in extremely dusty or dirty conditions). Shut off the engine and remove the key. Disconnect the wire for each fan (Figure 62). g032323 Figure 62 Right fan shown 1. Fan 3.
  • Page 26 Schematics g030801 Electrical Schematic (Rev. A)
  • Page 27 Notes:...
  • Page 28 Notes:...
  • Page 29 Notes:...
  • Page 30 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 31 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

After groundsmaster 4700-dReelmaster 7000-d