Sony DRN-XM01H2 Service Manual

Sony DRN-XM01H2 Service Manual

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SERVICE MANUAL
Ver 1.1 2002. 11
Sony Corporation
9-874-112-02
2002K1600-1
Personal Audio Company
© 2002.11
Published by Sony Engineering Corporation
DRN-XM01C2/XM01CK2/XM01H2/
SPECIFICATIONS
Main unit
Time display: 12-hour system
Auto power down function: OFF/60 min/120 min/180 min
Output: LINE OUT jack (ø 3.5 mm stereo minijack)
Power requirements: 6 V DC, DC IN 6V jack
Dimensions:
Incl. projecting parts and controls:
Approx. 105 × 40 × 120 mm (w/h/d)
× 1
× 4
1
5
3
(Approx. 4
/
/
/
inches)
4
8
4
When the main unit is installed in the car cradle with the car stand:
Approx. 105 × 68 × 128 mm (w/h/d) (Approx. 4
When the main unit is installed in the home cradle with the home stand:
Approx. 105 × 55 × 128 mm (w/h/d) (Approx. 4
Not incl. projecting parts and controls:
Approx. 102 × 38 × 120 mm (w/h/d)
× 1
× 4
(Approx. 4
1
/
1
/
3
/
inches)
8
2
4
When the main unit is installed in the car cradle with the car stand:
Approx. 102 × 66 × 128 mm (w/h/d)
× 2
× 5
(Approx. 4
1
/
5
/
1
/
inches)
8
8
8
When the main unit is installed in the home cradle with the home stand:
Approx. 102 × 53 × 128 mm (w/h/d)
× 2
× 5
1
1
1
(Approx. 4
/
/
/
inches)
8
8
8
Mass: Approx. 220 g (7.8 oz)
When the main unit is installed in the car cradle with the car stand:
Approx. 380 g (13.4 oz)
When the main unit is installed in the home cradle with the home stand:
Approx. 300 g (10.6 oz)
Remote commander
Power requirements: 3V DC, one CR2025 lithium battery
Dimensions: Approx. 47 × 125 × 9 mm (w/h/d)
× 5 ×
(Approx. 1
7
/
3
/
inches) incl. projecting parts and controls
8
8
Mass: Approx. 27 g (0.95 oz) incl. lithium battery
Design and specifications are subject to change without notice.
XM01HK2/XM01R2
× 2
× 5
1
/
3
/
1
/
inches)
4
4
8
× 2
× 5
1
/
1
/
1
/
inches)
4
4
8
DIGITAL AUDIO RECEIVER
US Model

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Summary of Contents for Sony DRN-XM01H2

  • Page 1 Mass: Approx. 27 g (0.95 oz) incl. lithium battery Design and specifications are subject to change without notice. DIGITAL AUDIO RECEIVER Sony Corporation 9-874-112-02 2002K1600-1 Personal Audio Company © 2002.11 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: Servicing Notes

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 1 XM01HK2/XM01R2 Ver 1.1 2002.11 SERVICING NOTES What to do when memory or the BB board or the unit is replaced? The DRN-XM01 Service Tool is simply referred to as “the dedicated software” in this document. • When IC504 (flash memory) is replaced Connect the DRN-XM01 to a PC with the USB cable and enter the serial number in the dedicated software.
  • Page 4 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 SERVICE POSITION • Disassemble and remove A from the cradle. three screws cradle • Connect A to the set as shown below. Then connect XM antenna and power supply. XM antenna DC IN (6V) BB board lower cabinet assy CN102 CN501 upper cabinet assy...
  • Page 5: General

    Battery life (Approx.) Press to display the menu display, or Sony lithium battery CR2025 1 year execute the items or settings in the menu operation. Displaying the Radio ID The receiver has its own ID, and an ID number is required when registering in XM.
  • Page 6 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Adjusting the Time Difference This unit displays the current time by correcting the time difference between the local time and UTC (coordinated universal time) data being transmitted. Set the “hour” of your local time in the menu display. The factory-set is the eastern standard time.
  • Page 7: Disassembly

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 3 XM01HK2/XM01R2 DISASSEMBLY Disassemble the unit in the order as shown below. FRONT PANEL ASSY LOWER CABINET ASSY, LCD BOARD UPPER CABINET ASSY BB BOARD, DC FAN (FAN1) CPU BOARD, USB BOARD Note : Follow the disassembly procedure in the numerical order given. 3-1.
  • Page 8: Lower Cabinet Assy, Upper Cabinet Assy

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 3-3. Lower Cabinet Assy, Upper Cabinet Assy 5 upper cabinet assy 3 flexible board (30P) (CN102 ) Remove the upper cabinet assy in the direction of the arrow. 2 claw 2 two claws 4 lower cabinet assy 1 five screws (+BTP 2.6 ×...
  • Page 9: Cpu Board, Usb Board

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 3-5. CPU Board, USB Board 1 flexible board (30P) (CN501) 4 screw 6 USB board (M1.7 × 6) (CN2) 9 Remove the CPU board in the direction of the arrow. 7 screw 5 flexible board (USB) (M1.7 × 6) (CN504) 2 flexible board (20P) (CN502 )
  • Page 10: Test Mode

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 4 XM01HK2/XM01R2 TEST MODE 4-1. TEST MODE 4-1-5. OPERATION OF THE TEST MODE 4-1-1. SETTING THE TEST MODE [LCD/KEY/BACKLIGHT Check Mode] * This mode is used to check the operation of LCD, Keys, the JOG The following is the method of entering the test mode under the roller, the backlight and the power LED.
  • Page 11 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 4-2. DIAGNOSTIC MODE [BER Display Mode] Procedure: 4-2-1. SETTING THE DIAGNOSTIC MODE 1. Select the MENU BER and press the JOG roller. Press the JOG roller and the preset button 5 simultaneously for 2. The following message is displayed. three seconds under the condition of power-off.
  • Page 12: Service Tool

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 5 XM01HK2/XM01R2 SERVICE TOOL 5-1. Installing USB Driver This section describes how to install USB driver for DRN-XM01. Operating environment Operating environments of a PC to which the driver software is installed are as follows. * Applicable OSs are Windows98SE, Windows 2000 and Windows ME. * USB can be connected.
  • Page 13 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 5. Then the following dialog box appears. Click on the check box ”Specify a location:” and press the Browse…button. 6. The following file selector dialog box appears. Select ”(CD drive):\Driver”(CD drive is F in this sample picture) and press the OK button.
  • Page 14 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 7. Confirm the path and press the NEXT button. 8. After a while, the following dialog box appears. Press the NEXT button.
  • Page 15 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 9. After a while, installation is completed and the following dialog box appears. Press the Finish button to terminate the installation program. For Windows 2000 1. Insert the driver software program CD into the PC. 2. Connect the PC and DRN-XM01 with USB cable. 3.
  • Page 16 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 4. Then the following dialog box appears. Select ”Search for suitable driver for my device(recommended)” and press the NEXT button. 5. Then the following dialog box appears. Select ”CD-ROM drives” and press the NEXT button.
  • Page 17 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6. After a while, the following dialog box appears. Press the Next button. 7. After a while, installation is completed and the following dialog box appears. Press the Finish button to terminate the installation program.
  • Page 18 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 For Windows ME 1. Insert the driver software program CD into the PC. 2. Connect the PC and DRN-XM01 with USB cable. 3. After a while, the following dialog box appears. Click the check box ”Automatic search for a better driver(Recommended)” and press the NEXT button.
  • Page 19: Installing Drn-Xm01 Service Tool

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 5-2. Installing DRN-XM01 Service Tool This section describes how to use DRN-XM01 Service Tool. Operating environment Operating environments of a PC to which DRN-XM01 Service Tool is installed are as follows. • Applicable OSs are Windows98SE, Windows 2000 and Windows ME. •...
  • Page 20 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 3. The following dialog box appears after a while. Press the Next button. 4. The following dialog box appears. Select an appropriate folder by pressing the [Browse…] button as desired. Press the Next button.
  • Page 21 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 5. The following dialog box appears. Change if required and press the Next button. 6. The following dialog box appears after a while. Press the Finish button to terminate the installation program.
  • Page 22: How To Use Drn-Xm01 Service Tool

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 5-3. How to use DRN-XM01 Service Tool Note: When the Write Firmware program is executed, all of the information that has been preset by customer is cleared. Before executing the Write Firmware program, take a note of the information that has been preset by customer. After execution of the Write Firmware program is completed, set the saved information to recover the original setup.
  • Page 23 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 4. When File t Open is selected on the menu bar, the file selection dialog box appears. Select the firmware update file (extension .rom) for the DRN-XM01 and confirm the file version that appears in File Version (4) text box. When the characters "------" are displayed in the Serial No text box, input the serial number that is printed on the label on the back of the machine, into the Serial No text box.
  • Page 24 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6. When writing of the firmware is completed, the pop-up menu appears as shown below. Confirm that the writing of the firmware has completed with normal end. 7. When the OK button is pressed in step 6, Radio ID appears in the Radio ID (5) text box.
  • Page 25 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Log function When View t Log File is selected, "Notepad" appears enabling you to view the firmware logs saved by this software up to present. If this file is cleared by mistake or the contents are re-written or the tool is uninstalled, the logs will disappear.
  • Page 26: Diagrams

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 6 XM01HK2/XM01R2 DIAGRAMS • Waveforms Note on Printed Wiring Boards • X : parts extracted from the component side. • : Pattern from the side which enables seeing. IC101 es (XTO) (The other layers' patterns are not indicated.) Caution: Pattern face side: Parts on the pattern face side seen from the...
  • Page 27: Block Diagram

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-2. Block Diagram – Tuner Section – BB BOARD IC106 TU101 IC101 IC102 CDEC SDEC TUNER UNIT IC701 IC107(1/2) DIFFERENTIAL DRIVER PCSD VOUTL AUDIO_L PCSD1 TER IN TER_IN TER_IF2_OUT IF2TA_P PCDC PCDC1 Q104 IF2TA_N IC107(2/2) MUTE CRADLE LRCKT LRCIN FROM CRADLE...
  • Page 28 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 – Control Section – CPU BOARD DATA BUS AD0 - 15 ADDRESS BUS A0 - 18 IC502 IC503 IC505 ADDR_LATCH SRAM USB_MICOM USB BOARD 44-59 A18 A17 A16 AD0-15 47,46,44 2,3,5 21-23 23-34 LF501 AD0-7 AD0-15 VBUS D1-8 D0-15 VBUS 43,41,40...
  • Page 29: Printed Wiring Boards - Cpu Section

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-3. Printed Wiring Boards – CPU Section – • See page 26 for Circuit Boards Location. (Page 32) IC505 IC501 IC11 • Semiconductor Location Ref. No. Location Ref. No. Location Ref. No. Location (Page 36) IC11 Q501 IC501 Q502 IC502 IC503...
  • Page 30: Schematic Diagram - Cpu Section (1/2)

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-4. Schematic Diagram – CPU Section (1/2) – • See page 40 for IC Pin Function Description. • See page 26 for Waveforms.
  • Page 31: Schematic Diagram - Cpu Section (2/2)

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-5. Schematic Diagram – CPU Section (2/2) – • See page 39 for IC Block Diagram. • See page 26 for Waveform. M29W400BB70N6 IC B/D...
  • Page 32: Printed Wiring Boards - Bb Board

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-6. Printed Wiring Boards – BB Board – • See page 26 for Circuit Boards Location. IC51 (Page 29) IC107 IC102 IC50 IC52 IC101 IC104 IC701 IC54 • Semiconductor Location Ref. No. Location Ref. No. Location Ref. No. Location Ref.
  • Page 33: Schematic Diagram - Bb Board (1/3)

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-7. Schematic Diagram – BB Board (1/3) –...
  • Page 34: Schematic Diagram - Bb Board (2/3)

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-8. Schematic Diagram – BB Board (2/3) – • See page 38 for IC Block Diagram. • See page 26 for Waveform. IC B/D...
  • Page 35: Schematic Diagram - Bb Board (3/3)

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-9. Schematic Diagram – BB Board (3/3) – • See page 38, 39 for IC Block Diagrams. CAP-BINDING IC B/D IC B/D...
  • Page 36: Printed Wiring Boards - Panel Section

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-10. Printed Wiring Boards – Panel Section – • See page 26 for Circuit Boards Location. B A N D IC301 • Semiconductor Location Ref. No. Location D301 D302 (Page 29) D303 D304 D305 D311 D312 D313 D314 IC301 Q300 Q301...
  • Page 37: Schematic Diagram - Panel Section

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-11. Schematic Diagram – Panel Section – BAND...
  • Page 38 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 • IC Block Diagrams IC101 STA400 IC102 STA450 PCSD1 PCFS1 VDD3 86 85 83 82 79 78 77 76 75 74 39 29 60 SDA MCS0 GND1 59 SCL PCTS EF1 MCS1 VDD1 GPIO 58 VDD9 I2C MASTER I2 SLAVE EXETERNAL PCBS2...
  • Page 39 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 IC106 PCM1717E-ST2 OUTPUT AMP MULTI-LEVEL D/C L DELTA-SIGMA LOW-PASS SERIAL MODULATOR FILTER INPUT MODE 8X OVERSAMPLING VOUT L DIGITAL FILTER WITH MULTI FUNCTION RSTB CONTROL OUTPUT AMP MULTI-LEVEL DELTA-SIGMA LOW-PASS MC/DM0 MODULATOR FILTER MODE AGND MD/DM1 CONTROL BPZ-CONT. VOUT R ML/MUTE RESET...
  • Page 40: Ic Pin Function Description

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 6-12. IC Pin Function Description • IC501 TMP91CW12AF-3GB8 (CPU) Pin No. Pin Name Description VREFL – Analog reference voltage (ground) AVSS – Analog ground AVCC – Analog power supply TUNER_LE Tuner LE signal output BUZZER Buzzer control signal output POWER_DIG Power control signal output(CDEC,SDEC,ANT)(H:active) TUNER_POWER_EN...
  • Page 41 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Pin No. Pin Name Description Address bus (Not used) EEPROM-WP EEPROM write protect signal output EEPROM-SCK EEPROM serial clock signal output EEPROM-SDA EEPROM serial data signal input or output TUNER-DATA Tuner data signal output Read memory signal output Write memory signal output HWR(MUTE) Muting control signal output...
  • Page 42: Exploded Views

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 7 XM01HK2/XM01R2 EXPLODED VIEWS NOTE: • Items marked “*” are not stocked since they • The mechanical parts with no reference number • -XX, -X mean standardized parts, so they may are seldom required for routine service. Some in the exploded views are not supplied.
  • Page 43: Upper Cabinet Assy Section

    DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 7-2. Upper Cabinet Assy Section not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-233-498-01 BUTTON (RELEASE R) 3-233-560-01 BRACKET (JOG) 3-233-497-01 BUTTON (RELEASE L) 1-682-682-11 PWB, FLEXIBLE 3-233-567-01 SPRING (RELEASE R), LEAF 1-476-762-42 ENCODER (ROTARY) 3-233-566-01 SPRING (RELEASE L), LEAF 1-682-680-11 PWB, FLEXIBLE...
  • Page 44: Electrical Parts List

    DRN-XM01C2/XM01CK2/XM01H2/ SECTION 8 XM01HK2/XM01R2 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • CAPACITORS: • SEMICONDUCTORS uF: µF In each case, u: µ, for example: parts list may be different from the parts uA...: µA... , uPA... , µPA... , specified in the diagrams or the components •...
  • Page 45 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C174 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V C233 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V C175 1-164-943-11 CERAMIC CHIP 0.01uF 10.00% 16V C234 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V C176 1-164-943-11 CERAMIC CHIP 0.01uF...
  • Page 46 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ver 1.1 2002.11 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks D118 8-719-074-67 DIODE EDZ-TE61-5.6B < TRANSISTOR > D119 8-719-074-67 DIODE EDZ-TE61-5.6B D120 8-719-074-67 DIODE EDZ-TE61-5.6B 8-729-051-47 TRANSISTOR XP162A12A6PR 8-729-051-47 TRANSISTOR XP162A12A6PR D121 8-719-074-67 DIODE EDZ-TE61-5.6B 8-729-807-34 TRANSISTOR 2SB766A-R-TX D122...
  • Page 47 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R139 1-218-965-11 RES-CHIP 1/16W R198 1-218-937-11 RES-CHIP 1/16W R140 1-218-965-11 RES-CHIP 1/16W R201 1-218-941-81 RES-CHIP 1/16W R141 1-208-643-11 RES-CHIP 1/16W R202 1-218-941-81 RES-CHIP 1/16W R203 1-218-941-81 RES-CHIP 1/16W R142 1-208-635-11 RES-CHIP...
  • Page 48 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-3347-231-A CPU BOARD, COMPLETE (FOR SERVICE) C551 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V C552 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V ********************************* C553 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V < BUZZER > C554 1-127-760-11 CERAMIC CHIP 4.7uF...
  • Page 49 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 8-759-680-67 IC RN5VD27AA-TR R524 1-218-959-11 RES-CHIP 3.3K 1/16W IC11 8-759-478-03 IC RN5RL50AA-TL R525 1-218-953-11 RES-CHIP 1/16W IC501 6-800-600-01 IC TMP91CW12AF-3GB8 R526 1-216-864-11 METAL CHIP 1/16W R527 1-218-977-11 RES-CHIP 100K 1/16W...
  • Page 50 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R583 1-218-977-11 RES-CHIP 100K 1/16W R648 1-218-977-11 RES-CHIP 100K 1/16W R658 1-218-990-11 SHORT CHIP R584 1-218-977-11 RES-CHIP 100K 1/16W R662 1-218-965-11 RES-CHIP 1/16W R585 1-218-977-11 RES-CHIP 100K 1/16W R663...
  • Page 51 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R751 1-218-937-11 RES-CHIP 1/16W < LIQUID CRYSTAL DISPLAY > R752 1-218-937-11 RES-CHIP 1/16W LCD301 1-804-505-21 DISPLAY PANEL, LIQUID CRYSTAL R753 1-218-937-11 RES-CHIP 1/16W R754 1-218-937-11 RES-CHIP 1/16W <...
  • Page 52 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R347 1-218-959-11 RES-CHIP 3.3K 1/16W 1-559-906-32 CORD, CONNECTION (XM01H2,XM01HK2) R348 1-218-985-11 RES-CHIP 470K 1/16W 1-754-247-21 ANTENNA (XM SATELLITE RADIO) R349 1-208-635-11 RES-CHIP 1/16W (XM01H2,XM01HK2) 1-754-247-31 ANTENNA (XM SATELLITE RADIO) (XM01CK2) R350 1-218-941-81 RES-CHIP 1/16W...
  • Page 53 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 MEMO...
  • Page 54 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2002.08 2002.11 Change of parts supply classification (IC102 and IC103)

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