Toshiba S5E Series Service Manual
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Toshiba S5E Series Service Manual

Toshiba S5E Series Service Manual

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SERVICE MANUAL
Color Television
Color Television
The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use the
parts described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
© TOSHIBA SINGAPORE PTE LTD
FILE NO. 060-200559
S5E series
21CZ3R
21CZ5R
Published in Singapore, September 2005 GREEN

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  • Page 1 This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use the parts described in this manual and lead-free solder (*2). For (*1) and (*2), see the next page. © TOSHIBA SINGAPORE PTE LTD Published in Singapore, September 2005 GREEN...

  • Page 2: Table Of Contents

    In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.

  • Page 3: Chapter 1 General Adjustments

    All manuals and user guides at all-guides.com CHAPTER 1 GENERAL ADJUSTMENTS SAFETY INSTRUCTIONS WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU- TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW. X-RAY RADIATION PRECAUTION 1. Excessive high voltage can produce potentially hazardous 2.

  • Page 4: Set-Up Adjustment

    All manuals and user guides at all-guides.com WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU- TION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL. SET-UP ADJUSTMENT R The following adjustments should be made when a complete realignment is required or a new picture tube is installed. Perform the adjustments in order as follows : 1.
  • Page 5 All manuals and user guides at all-guides.com CONVERGENCE ADJUSTMENTS R CIRCUMFERENCE CONVERGENCE ADJUSTMENT NOTE: Before attempting any convergence adjustments, the 1. Loosen the clamping screw of deflection yoke slightly to receiver should be operated for at least fifteen allow the yoke to tilt. minutes.

  • Page 6: Service Mode

    All manuals and user guides at all-guides.com SERVICE MODE 1. ENTERING TO SERVICE MODE 1) Press o button once on 2) Press o button again to 3) While pressing the o button, Remote Control. keep pressing. press MENU button on TV set. Item Data (Service mode display)
  • Page 7 All manuals and user guides at all-guides.com 4. SELECTING THE ADJUSTING ITEMS 1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2. (t button for reverse order) Refer to table-2 for preset data of adjustment mode. (See SETTING &...
  • Page 8 All manuals and user guides at all-guides.com 8. SELF DIAGNOSTIC FUNCTION 1) Press “9” button on Remote Control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC’s are executed properly. 2) During diagnosis, the following displays are shown.

  • Page 9: Design Mode

    All manuals and user guides at all-guides.com DESIGN MODE 1. ENTERING TO DESIGN MODE 1) Select the Service mode. 2) While pressing o(or CALL) button on the 3) Press MENU button on TV. (See page 6) remote controller and press MENU button on TV.

  • Page 10: Electrical Adjustments

    All manuals and user guides at all-guides.com ELECTRICAL ADJUSTMENTS ADJUSTMENT PROCEDURE ITEM FOCUS VR ADJ 1. Enter the service mode, then select any register item. 2. Press the a button on the remote controller until the black cross-bar pattern appears on the screen.
  • Page 11 All manuals and user guides at all-guides.com ADJUSTMENT PROCEDURE ITEM WHITE BALANCE 1. Set Contrast to 40, and brightness to +20 by picture control. ADJUSTMENT 2. Set the TV in service mode, and get the inside W/B adjusting signal with a button. 3.

  • Page 12: Circuit Check

    All manuals and user guides at all-guides.com CIRCUIT CHECK HIGH VOLTAGE CHECK CAUTION: There is no HIGH VOLTAGE ADJUSTMENT on this chassis. Checking should be done following the steps below. 1. Connect an accurate high voltage meter to the second anode of the picture tube. 2.

  • Page 13: Chapter 2 Specific Informations

    All manuals and user guides at all-guides.com CHAPTER 2 SPECIFIC INFORMATIONS SETTING & ADJUSTING DATA SAFETY INSTRUCTIONS 21" HIGH VOLTAGE AT ZERO BEAM: 30.0 kV MAX HIGH VOLTAGE: 32.0 kV AC VOLTAGE 110-240 V Table-1 SERVICE MODE ADJUSTING ITEMS AND DATAS IN THE SERVICE MODE: Item Adjustment Reference data...

  • Page 14: Names And Functions Of Controls

    All manuals and user guides at all-guides.com NAMES AND FUNCTIONS OF CONTROLS TV Front and Remote control For 21CZ5R For 21CZ3R *1 For 21CZ5R, when there is a DVD input, “DVD” mark will display instead of A1. Remote Control Main power on/off Power on/standby Power indicator (red) Sound Mute, press again or ;...

  • Page 15: Programming Channel Memory

    All manuals and user guides at all-guides.com PROGRAMMING CHANNEL MEMORY Preset the channels automatically Press MENU and then ; -/+ to highlight the “ TUNING” icon. (ASM function) Use remote control for this operation. The buttons on the TV TUN I NG with similar name may also be use.
  • Page 16 All manuals and user guides at all-guides.com To skip a position number Auto fine tuning (AFT) After presetting the channels, you may skip unnecessary If the signal frequency is unstable due to environmental position numbers so that only the channels you want to watch conditions, use auto fine tuning.

  • Page 17: Procedures To Set Hotel Mode

    All manuals and user guides at all-guides.com PROCEDURES TO SET HOTEL MODE 1. Set the Channel Programs which you want the Customer to watch. Use ASM (see page 15) or SEARCH (see page 15) to select the programs. Choice the position you want the programs to be stored in TUNING menu. Save the programs by MEMORY operation in TUNING menu (see page 15).

  • Page 18: Chassis And Cabinet Replacement Parts List

    All manuals and user guides at all-guides.com CHASSIS AND CABINET REPLACEMENT PARTS LIST WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRE- CAUTION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL. CAUTION: The international hazard symbols “ ”...
  • Page 19 All manuals and user guides at all-guides.com Location Parts No. Description Location Parts No. Description C523 76203100 ELECTORLYTIC 16V 10UF M 7L 3A C909 76700220 ELECTROLYTIC 250V 22UF M C524 76203470 ELECTROLYTIC 16V 47UF M 7L 3A C910 76766100 ELECTROLYTIC 50V 10UF M C526 76109102 CERAMIC CHIP 50V B 1000PF K...
  • Page 20 All manuals and user guides at all-guides.com Location Parts No. Description Location Parts No. Description R106 76011332 CHIP 1/20W 3.3K OHM J R430 76366103 CARBON FILM 1/6W 10K OHM J R107 76011330 CHIP 1/20W 33 OHM J R431 76531120 FUSIBLE 1/2W 12 OHM J R108 76011272 CHIP 1/20W 2.7K OHM J...
  • Page 21 All manuals and user guides at all-guides.com Location Parts No. Description Location Parts No. Description RV05 #2 76011750 CHIP 1/20W 75 OHM J R914 76366561 CARBON FILM 1/6W 560 OHM J RV06 #2 76011750 CHIP 1/20W 75 OHM J R915 76366121 CARBON FILM 1/6W 120 OHM J RV11...
  • Page 22 All manuals and user guides at all-guides.com Location Parts No. Description Location Parts No. Description D231 #2 23357741 DIODE ZENER MA8051-L Q903 23205475 TRANSISTOR 2SC4544(F) D301 23357372 DIODE EU2JGF-41U2 Q904 23205376 TRANSISTOR 2SC5343-Y (BULK) D302 23357372 DIODE EU2JGF-41U2 Q905 23205475 TRANSISTOR 2SC4544 (F) D303 23357917...
  • Page 23 All manuals and user guides at all-guides.com Location Parts No. Description PICTURE TUBE z V901 23324236 PICTURE TUBE LPD 21'’ PF AK A51QDJ420X 23324239 PICTURE TUBE SDI 21'’ PF AK A51QGA993X 23324226 PICTURE TUBE MTPDT PF AK TUBE A51LYZ395X TUNER H001 23321514 TUNER ENV59DA7G3 ASIA HYPER FS D-J...

  • Page 24: Pc Boards Bottom View

    All manuals and user guides at all-guides.com MAIN BOARD PD2229 BOTTOM (FOIL) SIDE P107 C173 G103 B102 L109 R178 P499 H001 QB61 L888 QV15 DB30 C118 QB43 CV28 CS23 L103 Q113 GJ25 RC02 C166 C167 R126 C180 M804 R168 C103 Q111 R173 QB30...
  • Page 25 All manuals and user guides at all-guides.com CRT/D BOARD PD0607 BOTTOM (FOIL) SIDE – 26 –...

  • Page 26: Terminal View Of Transistors

    All manuals and user guides at all-guides.com TERMINAL VIEW OF TRANSISTORS 1 2SD2253 2 2SA1186A 3 2SA1020 4 2SA1015 6 2SA1788 (old) 2SA1306 2SC2482 2SA1320 (F) 2SC5243 2SA1788 2SC2655 2SA2980 2SC5859 2SA1837 2SC4721P 2SA562TM 2SA1930 2SC5343 2SA9335 2SC1569 2SC5344 2SC1740S 2SC3852 2SC752GTM 2SC1815...
  • Page 27 All manuals and user guides at all-guides.com SPECIFIC INFORMATIONS SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY radiation precaution”, “SAFETY PRECAUSTION” and “PRODUCT SAFETY NOTICE” ON THE MANUAL FOR THIS MODEL. CAUTION: The international hazard symbols “ ”...
  • Page 28 All manuals and user guides at all-guides.com...

  • Page 29: Circuit Block Diagram

    All manuals and user guides at all-guides.com SPECIFICATIONS MODEL 21CZ3R/21CZ5R Rated voltage g 220 V – 240 V, 50 Hz Power consumption 94 W (at g 220 V, 50 Hz) Dimensions 597.5(W) × 496.0(D) × 465.0(H) mm (Width × Depth × Height) 22.1 kg Mass Picture tube...
  • Page 30 All manuals and user guides at all-guides.com – 31 –...
  • Page 31 All manuals and user guides at all-guides.com SPECIFIC INFORMATIONS SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY radiation precaution”, “SAFETY PRECAUSTION” and “PRODUCT SAFETY NOTICE” ON THE MANUAL FOR THIS MODEL. CAUTION: The international hazard symbols “ ”...
  • Page 32 All manuals and user guides at all-guides.com...
  • Page 33 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R U902 MAIN B P107 5B-EH-A TLC0011 PLUG 5P G219 TLC0012 TLC0013 TLC0014 TLC0015 SHORT +5V-2 D102 KETSU MULIT ONLY H 0 0 1 RA42 2.2k R113 QA02 TLC011 AT24C08 TLC012 AT24D08-10PC...
  • Page 34 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R U902 MAIN B P107 5B-EH-A TLC0011 PLUG 5P G219 TLC0012 TLC0013 TLC0014 TLC0015 SHORT D102 KETSU RA42 2.2k QA02 AT24C08 AT24D08-10PC DA14 DA13 RA62 RA41 OPEN OPEN TLC001 TLC002 RA43 3.3k...
  • Page 35 All manuals and user guides at all-guides.com +5V-2 MULIT ONLY H 0 0 1 R113 TLC011 TLC012 C150 R116 Z130 RA62 D150 PRE AMP 10 PIN MULTI LA05 TLC013 TLC014 TLC015 TLC016 TLC017 TLC018 TLC019 TLC020 5PIN MULTI/THAI R114 C106 35V4.7u RA61 4PIN TAIWAN...
  • Page 36 All manuals and user guides at all-guides.com Q108 TP15 B-Y1 R-Y1 CV10 RV12 RV11 10V470u +5V-2 1/6P180 RV13 QV10 KTA1266Y PV01 8P H12X19 JACK RS02 CS02 16V10 Monitor L GR01 TLA0020 VIDEO TLA0019 RS03 1000p BACK AV TLA0017 AUDIO (L) QS01 CS04 CS03...
  • Page 37 All manuals and user guides at all-guides.com AV-Mono / AV-Stereo Model & Component Video / Non Component Video Model CZ4 / CZ5 Model CZ3 Model Location R402 KETSU R403 KETSU R404 KETSU R623 KETSU 2.2K R624 KETSU RS08 KETSU KETSU RS09 KETSU RS11...
  • Page 38 OPEN C630 L661 R662 25V470u TLA0004 1/2R220 All manuals and user guides at all-guides.com TLA0005 TLA0006 25V470u L662 TLA0007 P661 R663 TLA0008 C616 JACK TLA0009 1/2R220 LZ02 GJ17 TLA0036 C672 C674 C671 KETSU KETSU KETSU C673 G889 SOUND VCC SOUND GND POWER MUTE GJ110 GJ111...
  • Page 39 Q622 B4700p C631 2.2u C689 C669 C688 All manuals and user guides at all-guides.com R624 0.01 R630 0.01 C682 R631 1.5k 0.47u C632 KETSU C657 C679 R680 16V22u GJ24 4.7u 2.2M R623 KETSU C635 2.2u C680 50V100 R633 R634 1.5k C636 KETSU RESET...
  • Page 40 QV15 MM1111XF C677 All manuals and user guides at all-guides.com OPEN Z130 C657 C678 16V22u TLC029 OPEN C675 C676 TLC030 TLC031 CS23 OPEN OPEN CS25 SAW FILTER 16V 10u 16V 10u CS24 CS26 C684 OPEN OPEN (R1) TSF6380Y (5 PINS) B2200p RS07 SHORT...
  • Page 41 KETSU 2SC4116 Q622 QS02 KTC2875B KETSU All manuals and user guides at all-guides.com GJ20 SHORT KETSU GJ29 SHORT KETSU PV01 S/N: 23023415 GJ03 GJ04 GJ05 GJ06 S/N: 23023416 PV02 S/N: 23023397 S/N: 23023258 Audio filter for AV-Mono & AV-Stereo Model CZ3 Model CZ4/ CZ5 Model Location...
  • Page 42 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R U902 MAIN - SEL04011 TLA0038 *P801 - POWER CORD P610 TLA0037 TLA0010 P496 P497 P498 P499 CLAMP ASIA / EAST EUROPE 250V 2.5A P611 CLAMP 250V 13A HONG KONG MIDDEL EAST 250V 6A / 127V 7.5A AUSTRALIA...
  • Page 43 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R U902 MAIN - SEL04011 *P801 - POWER CORD ASIA / EAST EUROPE 250V 2.5A 250V 13A HONG KONG 250V 6A / 127V 7.5A MIDDEL EAST 250V 7.5A AUSTRALIA 125V 7A TAIWAN GJ36...
  • Page 44 All manuals and user guides at all-guides.com TLA0038 P610 TLA0037 TLA0010 P496 P497 P498 P499 CLAMP P611 CLAMP R156 1W15K G107 TEM2011AW T801 TRF3164AT or TFR3164AF T801Z or TFR3164AC R814 KETSU GJ42 R813 KETSU G108 TEM2011AW GJ43 F470A FUSE HOLDE OPEN D801 OPEN...
  • Page 45 All manuals and user guides at all-guides.com R156 W15K HEAT SINK Q301A Q301 AN5522 or LA78040 Q301B Q301C R471 R475 D304 KETSU Q470 2SA1586-Y C316 TLA0001 R314 KETSU R819 KETSU R476 Q471 TLA0002 2SC4116-Y R315 R477 KETSU R803 TLA0003 R478 R301 C308 R480...
  • Page 46 All manuals and user guides at all-guides.com R483 PUT NEAR 100k TO Q100 C479 Q422A Q422 270p HEATSINK KIA7805API Q422B C483 KETSU C485 C484 63V0.10 63V0.10 R462 HEAT SINK Q421A Q421 2SC3852 2SD1944 C471 R421 KETSU D421 RD10ESAB2 RD10B GD421 SHORT C498 R498...
  • Page 47 C802Z C802 AC250V0.22 AC275V0.22u MA08 All manuals and user guides at all-guides.com C814 AC250V1000 GJ105 OPEN GJ104 OPEN L811 TEM2014 C818 2KV470pF 2KV270pF...
  • Page 48 TPW3543AM or TRF3202AC C810 C883 L886 R888 or TRF3202AF 400V560u 500V560 D885 TEM2011 TLA181 1/2W0.22 or TRF3202AR C806 RL2Z AC250V4700 All manuals and user guides at all-guides.com TLA0090 L810 C810Z TEM2014 GJ53 OPEN 270u R810Z C889Z C889 10W3.3 TLA182 C862 25V3300 25V470 GJ54...
  • Page 49 TLA0063 D441 RD9.1ESAB3 R432 R433 GD433 RD9.1C All manuals and user guides at all-guides.com 4.7K 1.8K SHORT R448 1/2W R22J TLA0069 D432 TLA0064 1SS355-TE17 C317 1SS355 C449 D408 C431 500V470p TLA0070 16V470u EU2A 50V4.7uF D431 TLA0065 R333 RD10ESAB2 1/2RF6.8 RD10B TLA0072 TLA0071 C312...
  • Page 50 All manuals and user guides at all-guides.com TLA0067 TO CRT-D BOARD C445 T461 100V0.1u FBT4213AS TFB4213AS R474 KETSU C464 D467 KETSU KETSU ON4409 (23314375) 56 Ohm 233999) (RA) 33989) (RB) 2994B) 6503213B) 6503274B) 4AM LF-1 6820303B) POWER (2/3)
  • Page 51 All manuals and user guides at all-guides.com SCHEMATIC DIAGRAM MODEL : 21CZ3R/21CZ5R CRT DRIVE (3/3)

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