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PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-IZY SEPT.
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Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician. PDP-505MX...
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PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
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To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. PDP-505MX...
5. PCB PARTS LIST ............................58 6. ADJUSTMENT ..............................61 7. GENERAL INFORMATION ..........................76 7.1 SHUTDOWN.............................76 7.2 SPECIFICATIONS ON TEMPERATURE SENSOR DETECTION AND DRIVING OF THE FAN....77 7.3 TROUBLE SHOOTING ..........................78 8. DISASSEMBLY ...............................79 9. DIAGNOSIS OF THE PDP MODULE......................85 10. PANEL FACILITIES .............................107 PDP-505MX...
Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING SECTION ×2 PDP-505MX...
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Support (Front/Rear) PH4 HFPH4002012 (HFPH4002, REV3A) Support (DOWN-M) PH4 HFPH4003019 (HFPH4003, REV3A) (2) CONTRAST TABLE PDP-50FXE10/TLXZC5 and PDP-505MX/KUCXZC are constructed the same except for the following : PDP-505MX PDP-50FXE10 Mark No. Symbol and Description KUCXZC TLXZC5 1 Carton (COVER) PH4...
(2) CONTRAST TABLE PDP-50FXE10/TLXZC5 and PDP-505MX/KUCXZC are constructed the same except for the following : PDP-505MX PDP-50FXE10 Mark No. Symbol and Description KUCXZC TLXZC5 9 Front Panel (BK) PH4 EAPH4001020 Not used 9 Front Panel PH3 Not used EAPH4001011 13 Button Cover (SR) PH4...
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Refer to the below figure 9S600007 CABLE50C4-04 9S600022 Refer to the below figure Paper Tape No.561S 9S700002 (16) Paper Tape No.561S (16 pcs) FFC50X6-01 FFC50X6-03 FFC50X6-05 CABLE50C4-02 CABLE50X6-02 x2 CABLE50X6-03 CABLE50X6-01 x2 CABLE42H5-05 FFC50X6-08 FFC50X6-02 FFC50X6-04 FFC50X6-06 FFC50C4-07 x2 CABLE50C4-04 FFC50X6-07 PDP-505MX...
10(R) U41,U42 Input (1) Internal SW (TAA2008) (MAX4581) Audio 2 (2) Volume and tone (1) Class T control Architecture STBY Input (3) Built in AGC (2) 8W+8W Audio 3 Function Mute 8 24 232C interface RS232C to U10 U1(MAX232) PDP-505MX...
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U10 reset F5K100J14 Vdgo necessary when it's replaced Thermal Cutoff LVP signal new one Resistor to PDP PC05 Module +7V (STB) Vsgo IC92 D21A D21B IC221 PC04 VCCgo not use IC22 Q223 PFCgo P-ON PC02 RL01 IC21 STR6169 P-ON Q224 PDP-505MX...
Button A (7pin) Audio B (3pin) PA (7pin) PV (8pin) PN (12pin) LVDS cable Button B (7pin) Audio Board To FAN Audio A (11pin) To sensor Main Board Switch (9pin) LED (5pin) 50" model only IR Board Power Switch Board PDP-505MX...
PDP module. This is because the Vbw, Vsw1, Vp and Vsw2 voltages of the PDP module are produced from Vs and Vd voltages supplied from the POWER SUPPLY Unit. The alarm signal from IC221 on the Power Assy, although indicated in the block diagram, is not available. PDP-505MX...
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SENSOR BORD ASSY SIDE A DA0PH3TH1A3 CON1 REV:A POWER SWITCH BORD ASSY DA0PH3PB2B9 REV.B D M N IR BORD ASSY DA0PH3IR2B2 REV.B LED1 D M N PDP-505MX...
IC (100P) DS90C387AVJD (48BIT,TQFP) EP AJ003870H04 IC (8P) DS90LV018ATM (SOP) EP AJ000180009 > U16-U17 IC (8P) G994P1U (SOP) EP AL000994008 IC (20P) G791SFU (SSOP) EP AL000791C01 IC EEPROM (8P) 24LC32A-I/SNG (32K,400KHZ)EP AKE31ZB0Y05 IC EEPROM(8P) 24LC02BT-I/SNG(2K,SOIC) EP AKE3K8B0Y50 U2-U3 IC(6P) NC7WZ14P6X_NL(SC70-6) EU AL07WZ14011 PDP-505MX...
If no signal is input to INPUT 1 or INPUT2(PC signal), the Service Mode menu(OSD) will be displayed while a moment but disappear immediately. And when no signal is input to any input connector of the system, the system enters Aging Mode.(In the Aging Mode, seven colors pattern Caution is displayed alternately). PDP-505MX...
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Notes: 1. If no signal is input to INPUT 1, the Service Mode menu will be displayed for an instant but disappear immediately. Supply signals from a PC to INPUT 1. 2. If no signal is input to any input connector of the unit, the system enters Burn-In mode. Fig. 3 PDP-505MX...
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Check input source signal No Signal "Input" key "Menu" key Burn In mode OSD Menu Auto Adjustment Screen auto adjust Auto White Balance "Input" key ADC IC Select ADC chip Initial EEPROM Color temperature select R.G.B. Gain and Bias set HOURMETER PDP-505MX...
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AA8B MENU MENU Open/Close the MENU AA96 RIGHT+ Select the upper item AA95 VOL + Execute the function AA94 VOL- Execute the function AA97 RIGHT- Select the lower item AA1C STANDBY/ON Power Off and Exit the Service factory Mode PDP-505MX...
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Gain value for Blue Channel of ADC device 0~255 R-BIAS Black level for Red Channel of ADC device 0~255 G-BIAS Black level for Green Channel of ADC device 0~255 B-BIAS Black level for Blue Channel of ADC device 0~255 PDP-505MX...
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G a i G a i G a i B i a B i a B i a M o v e : i n g : u r n : M E N U PDP-505MX...
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Gain value for Blue Channel of ADC device 0~512 R-BIAS Black level for Red Channel of ADC device 0~512 G-BIAS Black level for Green Channel of ADC device 0~512 B-BIAS Black level for Blue Channel of ADC device 0~512 PDP-505MX...
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G a i G a i G a i B i a B i a B i a M o v e : i n g : u r n : M E N U PDP-505MX...
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Black level for Red Channel of ADC device 0~512 G-BIAS Black level for Green Channel of ADC device 0~512 B-BIAS Black level for Blue Channel of ADC device 0~512 6.2.6 To leave service factory mode: • AC power cord Pulled out. PDP-505MX...
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ORBS00 • • Orbiter: OFF Options Menu(2) ORBS01 • • Orbiter: NORMAL Options Menu(2) ORBS02 • • Orbiter: FAST Options Menu(2) OSDS00 • • OSD display is forbidden • • OSDS01 • • Permit the OSD display • • PDP-505MX...
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000~050 Adjusts the audio volume • • VPS*** • • Adjusts the vertical position Screen Menu VSI*** • • Adjusts the vertical size Screen Menu •• White Balance Reset Picture Menu ? : Available , − : Not Available PDP-505MX...
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78.8 POSI POSI VESA standard 85.0 68.7 94.5 POSI POSI VESA standard − 56.3 45.1 76.2 NEGA NEGA PIONEER original 1280 x 768 WXGA 59.9 47.8 79.5 NEGA POSI wide2 69.8 56.0 95.0 NEGA POSI 1280 x 800 59.8 49.7 83.5...
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74.25 Tri_level Tri_level 1920 x 1080 @ 59.94 60/1.001 33.72 74.25/1.001 Tri_level Tri_level 1920 x 1080 @ 60 33.75 74.25 Tri_level Tri_level 1920 x 1080 @ 50 28.13 74.25 Tri_level Tri_level ? : Available , − : Not Available PDP-505MX...
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(2) When the "Power Unit" is replaced, adjustments should conform to the adjusting item of {A} specified above. (3) When the "High Voltage PKG" is replaced, adjustments should conform to the adjusting item of {B} specified above. D. M/B Assy (DVI) : 21PH3MB0059 When Main Board Assy is exchanged, any adjustments are not required. PDP-505MX...
Red LED on front panel No input signal. (When Sync (Separates signal , Composites Reactivate the PDP system by inputting lighting Auto Power SW control signal, All input signals) signal of the STANDBY/ON key or the is effective ) remote control unit P-ON. PDP-505MX...
(50 inch) C-A = 5degrees (Fan motor speeds change to high) 49degrees 46degrees View from the rear of PDP 50 inch Shutdow n point 49degrees 52degrees 63degrees sensor temperature (35degrees) (40degrees) (52degrees) (ambience temperature) A or B or C sensor PDP-505MX...
MENU is JP 42inch: the service added. EITY002766JP mode entered . JP 50inch: JP model : ver1.3 EITY002872JP US&GA : ver1.3 US 42inch: EITY002868UC US 50inch: EITY003774UC GA 42inch: EITY002866EH GA 50inch: EITY002870EH PDP-505MX...
8. DISASSEMBLY Back cover • Rear Case section Back cover Remove the 9 screws. Remove the Stand, 4 screws. Remove the 31 screws. x 31 Remove the 4 screws. Remove the Back Cover. PDP-505MX...
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BACK COVER(50XM3) The Bezel part Remove the Frame Assy and the PDP module (Remove the connector) (Remove the connector) (Screw 4*12 *16pcs) Remove above pointed screw, 16 pcs, and 2 connectors. After that, separate Frame Assy and Front Assy. PDP-505MX...
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Remove the screw and GND terminal. Remove the 5 screws. Remove the 4 screws. Remove the 6 Hexagon head screws. Input Assy Remove the M/B Assy. Power Block Disconnect the 8 connectors. Remove the 10 screws. Remove the Pwr Assy. Pwr Assy PDP-505MX...
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Sub flme Assy Block Remove the 11 screws. Remove the Shield cover main Assy. Remove the 19 screws. Remove the screw and GND terminal. Disconnect the connectors. Remove the 5 screws. Remove the sub flame Assy Block PDP-505MX...
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• Sub flme Assy Block • Panel module Block Remove the Gasket Remove the module Block Module Block PDP-505MX...
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Front Case Assy Block Remove the 5 screws. Remove the 10 screws. Remove the 5 screws. PDP-505MX...
From Service Manual (1) Model, Serial No. and Panel ID. of the product Exchange PDP (2) Panel Crack (3) Connectors/Cables Reconnect or exchange Phenomenon Reuse Reproduction (6) Horizontal (7) Picture (5) Vertical (4) Pixel Defect (8) Power-off Line Defect Line PDP-505MX...
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Refer to the photographs below to find Model, Serial No. and Panel ID. Model/Serial No. Panel ID Above Example Model: NP50X6MF01AA 222408264372 Serial No.: 409200160 (2) Panel Crack Refer to the photographs below to check panel for crack. Panel may be cracked due to handling during or after transportation. PDP-505MX...
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See the following right procedure of connection. Data Relay Board (LU) Data Relay Board (CU) Data Relay Board (RU) Common Relay Board High Voltage Board Digital Board Data Relay Board (LD) Data Relay Board (CD) Data Relay Board (RD) PDP-505MX...
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↔ Data Relay Board ↔ Scan Relay Board (Photo) Locked Unlocked Right Connection (Part 3) Data Relay Board (Photo) Common Connection Board (Photo) High Voltage Board (Photo) ↔ Panel ↔ Common Relay Board ↔ Common Relay Board (Photo) Locked Unlocked PDP-505MX...
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Refer to the below for diagnosis. Note: Typical Symptom are only shown. Another Symptom might appear. Symptom: Bright defect or dark defect Cause/Countermeasure: PDP failure if out of spec. ⇒ Exchange PDP. 1 pixel 2 pixels 2 pixels 3 pixels 3 pixels 3 pixels PDP-505MX...
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2 Failure in Data IC ⇒ Exchange PDP. 2 Open or contact failure of multiple Data flexible cable ⇒ Clean, Reconnect or exchange connector. 3 Failure in Data Relay Board ⇒ Exchange Data Relay Board. 4 Failure in multiple Data IC ⇒ Exchange PDP. PDP-505MX...
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4 Short between terminals of Scan IC due to screw dust ⇒ Clean around the terminals. (7) Picture Defect Note: Typical symptom are only shown. Another Symptom might appear. (7-1) Symptom: No Picture (Priming flash). High Voltage Board Glass Fuse (F302) OK: Short NG: Open Cause/Countermeasure: 1 F302 open ⇒ Exchange High Voltage Board. PDP-505MX...
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⇒ Data Relay Board (LD) is failed ⇒ Exchange Data Relay Board (LD). b) If the connector CN3 disconnected from Data Relay Board (CD) is short-circuited between Pin 5 and GND (Pin 3 or 4) ⇒ Data Relay Board (CD) is failed ⇒ Exchange Data Relay Board (CD). PDP-505MX...
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(61 ~ 64) OK: Diode characteristic (53) NG: Other than above (57 ~ 59) (55 ~ 56) (7-3) Symptom: No Picture. (Priming doesn't flash.) Cause/Countermeasure: R146 open ⇒ Exchange High Voltage Board. R146 OK: About 4.7Ω (2W) NG: Open R146 PDP-505MX...
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Mosaic shear in display Regular noise Cause/Countermeasure: 1 Contact failure of connector adjacent to Digital Board or short circuit due to conductive obstacle ⇒ Clean or Reconnect 2 Failure in circuit on Digital Board ⇒ Failure in Digital Board PDP-505MX...
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1 F301 open ⇒ Exchange High Voltage Board. 2 FU801 open ⇒ Exchange Digital Board. 3 F1 open ⇒ Exchange High Voltage Board. Glass Fuse (F301) Digital Board OK: Short NG: Open Chip Fuse (FU801) High Voltage Board OK: Short NG: Open PDP-505MX...
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6 Short between NEGA-POSI on Scan Relay Board (D) ⇒ Exchange Scan Relay Board (D). High Voltage Board Scan Relay Board (U) NEGA POSI Checkpoint NEGA-POSI OK: More than KΩ NG: Short High Voltage Board Scan Relay Board (D) POSI NEGA Checkpoint NEGA-POSI OK: More than KΩ NG: Short PDP-505MX...
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(8-2) Symptom: No Picture ⇒ Power off (Priming flash) Cause/Countermeasure: R91 open ⇒ Exchange High Voltage Board. High Voltage Board Fuse Resistor (R91) OK: About 2.2Ω (1W) NG: Open PDP-505MX...
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R43, R61 open ⇒ Exchange High Voltage Board. Fuse Resistor (R150) Fuse Resistor (R43), (R61) OK : About 3.3Ω (2W) NG : Open OK : About 4.7Ω (2W) NG : Open R150 OK : About 4.7Ω (2W) NG : Open PDP-505MX...
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Caution: Put cushion under failed PDP to cover general surface of glass before laying it's screen down. (1) Disconnect connectors and cables on failed Board. (2) Detach failed Board. (2) Put on good Board. (3) Connect connectors and cables. PDP-505MX...
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Data Relay Board (RU) 3 screws 3 screws 4 screws Common Relay Board 15 screws High Voltage Board 15 screws Digital Board 4 screws Data Relay Board (LD) Data Relay Board (CD) Data Relay Board (RD) 3 screws 3 screws 4 screws PDP-505MX...
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3. Repeat 1 and 2 until Heat Sink is taken off. (3) Before detaching Heat Sink Repeat Heat Sink and Data TCP Reverse of Heat Sink Be careful of sticking. Data TCP mounted Heat-conductive On flexible cable silicone sheet PDP-505MX...
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Data Relay Board (RU) 6 connectors 11 connectors 8 connectors Common Relay Board 2 connectors High Voltage Board 9 connectors Digital Board 9 connectors Data Relay Board (LD) Data Relay Board (CD) Data Relay Board (RD) 6 connectors 11 connectors 8 connectors PDP-505MX...
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Caution: Be sure to connect a Signal Cable and two Power Cables. Otherwise High Voltage Board may be broken. Display Inspection Detach PDP from Jig. Trouble Shooting Keep it if PDP is assembled Into product set. Reuse (next process) PDP-505MX...
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Vsw1: Adjust VR3 so that the voltage between Test Pad (TP328) and GND becomes "Rated Voltage on Label ± 0.5V". Vsw2: Adjust VR4 so that the voltage between Test Pad (TP310) and GND becomes "Rated Voltage on Label ± 0.5V". High Voltage Board TP310 Vsw2 VR3 Vsw1 VR4 Vsw2 TP328 Vsw1 PDP-505MX...
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Vp: Adjust VR1 so that the voltage between Test Pad (TP327) and GND becomes "Rated Voltage on Label ± 0.5V" . Vbw: Adjust VR2 so that the voltage between Test Pad (TP329) and GND becomes "Rated Voltage on Label ± 0.5V". High Voltage Board VR2 Vbw VR1 Vp TP329 Vbw TP327 Vp PDP-505MX...
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(6) Display Inspection Confirm that every signal picture is good. Green Blue Color Bars Gray Scale Caution: PDP module may have instable picture display if electrified after a long storage. Then conduct aging for about 2 hours. PDP-505MX...