General Information; General Brake Specifications; Special Tools / Brake Fluid - Polaris Sportsman XP 1000 S 2020 Service Manual

GENERAL INFORMATION

GENERAL BRAKE SPECIFICATIONS

DOMESTIC MODELS
FRONT BRAKES
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurement
Brake Disc Runout
Caliper Piston Diameter
Caliper Bore Diameter
REAR BRAKES
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurements
Brake Disc Runout
Caliper Piston Diameter
Caliper Bore Diameter
INTERNATIONAL MODELS
FRONT BRAKES
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurement
Brake Disc Runout
Caliper Piston Diameter
Caliper Bore Diameter
REAR BRAKES
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between Measurements
Brake Disc Runout
Caliper Piston (AUX) Diameter
Caliper Piston (SERV) Diameter

SPECIAL TOOLS / BRAKE FLUID

PART NUMBER TOOL DESCRIPTION
Mity Vac® Pressure Test Tool
2870975
2872189 Polaris DOT 4 Brake Fluid
Bosch Automotive Service Solutions 1-800-345–2233
or www.polaris.service-solutions.com
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
STANDARD SERVICE LIMIT
–
.180" / 4.6 mm
.187" / 4.75 mm .167" / 4.24 mm
–
.002" / .051 mm
–
.010" / .254 mm
1.5000" / 38.1 mm 1.4985" / 38.06 mm
1.505" / 38.23 mm 1.510" / 38.35 mm
STANDARD SERVICE LIMIT
–
.180" / 4.6 mm
.187" / 4.75 mm .167" / 4.24 mm
–
.002" / .051 mm
–
.010" / .254 mm
1.0000" / 25.4 mm 0.9985" / 25.36 mm
1.003" / 25.48 mm 1.004" / 25.5 mm
STANDARD SERVICE LIMIT
0.297" / 7.56 mm .180" / 4.6 mm
.187" / 4.77 mm .167" / 4.24 mm
–
.002" / .051 mm
0.02" / 0.51 mm .010" / .254 mm
1.25" / 31.73 mm 1.4985" / 38.06 mm
1.253" / 31.83 mm 1.510" / 38.35 mm
STANDARD SERVICE LIMIT
0.297" / 7.56 mm .180" / 4.6 mm
.187" / 4.77 mm .167" / 4.24 mm
–
.002" / .051 mm
0.02" / 0.51 mm .010" / .254 mm
1.5" / 38.10 mm 0.9985" / 25.36 mm
1.25" / 31.73 mm 1.004" / 25.5 mm
BRAKE SYSTEM
10
10.3