Pvt System Service; Pvt Disassembly - Polaris GENERAL 2016 Service Manual

PVT SYSTEM

PVT SYSTEM SERVICE

PVT DISASSEMBLY

1. Place transmission in neutral.
2. Raise and support the vehicle.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure.
3. Remove the left rear wheel.
4. Loosen the hose clamp attaching PVT intake hose to
the outer clutch cover and disengage the hose from
the outer clutch cover.
5. Remove the eight clutch cover screws
the outer clutch cover from the vehicle.
6. Mark the drive belt direction of rotation and remove
drive belt. Refer to "Drive Belt Removal"page 5.15
procedure.
7. Remove the driven clutch retaining bolt and driven
clutch.
8. Install the Drive Clutch Holding Tool (9314177–A) on
the drive clutch.
9. Remove the drive clutch retaining bolt and remove
the drive clutch using Drive Clutch Puller (2872085).
CAUTION
Be sure to use the correct Drive Clutch Puller (PN
2872085) to prevent damage to crankshaft.
5.12
10. Remove the fasteners that secure the upper guard
plate
of the routing of the fuel lines, vent line, battery cable
and wire harness for proper assembly.
q
and remove
11. Loosen the hose clamp
the inner clutch cover. Disengage the hose from the
inner clutch cover.
12. Loosen hose clamps
to inner clutch cover. Disengage hose from the cover.
13. Remove the seven bolts
cover to engine and transmission. Remove inner
clutch cover.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
w
to the top of the inner PVT cover. Make note
e
attaching PVT inlet duct to
r
that attach clutch outlet duct
t
that retain inner clutch
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