Fuel Sender Test - Polaris RZR PRO XP 2020 Service Manual

20. Connect the fuel supply line to the pump.
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.

FUEL SENDER TEST

1. Remove the fuel pump assembly from the fuel tank.
Refer to Fuel Pump Replacement page
2. Using an Ohm meter, measure the resistance of the
fuel sender as shown below.
ITE-
POSITION
M
q EMPTY position
w FULL position
Measure between the two
e
pins
3. Allow the sender float to sit in the EMPTY position
and compare to specification.
4. Slowly move the sender float to the FULL position
and compare to specification.
5. If the readings are out of specification, or if the
reading is erratic or LCD display "sticks", check the
following before replacing the fuel pump assembly:
• Loose float
• Float contact with tank
• Bent float rod
6. If none of the conditions exist, the fuel sender
assembly is faulty. Replace the fuel pump assembly.
Refer to Fuel Pump Replacement page
EFI / FUEL SYSTEM
procedure.
5
READING
450 Ω ± 5%
100 Ω ± 3%
—
procedure.
5.29