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Table of Contents
Related Manuals for Yamaha PZ500C
Summary of Contents for Yamaha PZ500C
- Page 1 PZ500C; VT500XLC PZ500C VT500XLC...
- Page 2 NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...
- Page 3 ILLUSTRATED SYMBOLS...
- Page 4 INDEX...
- Page 8 CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER...
- Page 9 IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS...
- Page 10 GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE®...
- Page 11 SPECIAL TOOLS FOR TUNE UP FOR ENGINE SERVICE...
- Page 12 FOR POWER TRAIN SERVICE...
- Page 13 FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE...
- Page 14 CHAPTER 2. PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE...
- Page 16 ENGINE SPARKPLUGS...
- Page 17 OILPUMP...
- Page 18 FUEL LINE INSPECTION...
- Page 19 COOLING FAN BELT INSPECTION...
- Page 22 CARBURETOR SYNCHRONIZATION...
- Page 23 ENGINE IDLE SPEED ADJUSTMENT...
- Page 24 THROTTLE CABLE FREEPLAY ADJUSTMENT...
- Page 25 THROTTLE OVERRIDE SYSTEM (TO.R.S.) CHECK...
- Page 26 STARTER (CHOKE) CABLE FREEPLAY ADJUSTMENT EXHAUST SYSTEM INSPECTION...
- Page 27 POWER TRAIN SHEAVE DISTANCE AND OFFSET ADJUSTMENT...
- Page 29 DRIVE V-BELT...
- Page 31 ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT...
- Page 32 BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...
- Page 33 BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
- Page 34 DRIVE CHAIN...
- Page 36 TRACK TENSION ADJUSTMENT...
- Page 38 SLIDE RUNNER INSPECTION...
- Page 39 CHASSIS SKI/SKI RUNNER STEERING SYSTEM...
- Page 40 LUBRICATION...
- Page 42 ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...
- Page 43 BATTERY INSPECTION...
- Page 45 BATTERY CHARGING...
- Page 46 TUNING CARBURETOR TUNING...
- Page 52 CLUTCH...
- Page 54 GEAR SELECTION...
- Page 57 HIGH ALTITUDE TUNING...
- Page 58 FRONT SUSPENSION REAR SUSPENSION...
- Page 60 CHAPTER 3. CHASSIS STEERING...
- Page 62 INSPECTION...
- Page 63 INSTALLATION...
- Page 66 INSPECTION...
- Page 67 FRONT SUSPENSION...
- Page 68 INSPECTION...
- Page 69 INSTALLATION...
- Page 72 CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT...
- Page 74 R E M O V A L DISASSEMBLY...
- Page 75 INSPECTION...
- Page 77 ASSEMBLY...
- Page 79 INSTALLATION...
- Page 80 SECONDARY SHEAVE...
- Page 82 DISASSEMBLY INSPECTION...
- Page 83 ASSEMBLY...
- Page 85 INSTALLATION...
- Page 86 DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL...
- Page 87 INSPECTION...
- Page 88 INSTALLATION...
- Page 89 WITH REVERSE MODEL...
- Page 91 INSPECTION...
- Page 92 INSTALLATION...
- Page 93 JACKSHAFT...
- Page 94 INSPECTION...
- Page 95 JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION...
- Page 96 BRAKE...
- Page 97 BRAKE PAD REPLACEMENT...
- Page 101 BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR...
- Page 102 BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION...
- Page 104 INSPECTION BRAKE MASTER CYLINDER ASSEMBLY...
- Page 105 SLIDE RAIL SUSPENSION PZ500...
- Page 106 VT500XL...
- Page 111 INSPECTION...
- Page 112 FRONT AXLE AND TRACK...
- Page 113 INSPECTION INSTALLATION...
- Page 114 CHAPTER 5. ENGINE EXHAUST ASSEMBLY...
- Page 115 INSPECTION INSTALLATION...
- Page 116 ENGINE ASSEMBLY...
- Page 117 INSTALLATION...
- Page 118 CYLINDER HEAD AND CYLINDER...
- Page 120 R E M O V A L...
- Page 121 INSPECTION...
- Page 126 INSTALLATION...
- Page 128 OIL PUMP, GDI MAGNETO, CRANKCASE AND CRANKSHAFT...
- Page 129 R E M O V A L INSPECTION...
- Page 131 INSTALLATION...
- Page 133 ENGINE COOLING FAN...
- Page 134 R E M O V A L INSPECTION...
- Page 136 INSTALLATION...
- Page 137 RECOIL STARTER...
- Page 138 R E M O V A L INSPECTION...
- Page 139 INSTALLATION...
- Page 140 CHAPTER 6. CARBURETION CARBURETORS...
- Page 143 R E M O V A L DISASSEMBLY...
- Page 144 INSPECTION...
- Page 145 ASSEMBLY...
- Page 146 INSTALLATION...
- Page 148 FUEL PUMP...
- Page 149 INSPECTION INSTALLATION...
- Page 150 CHAPTER 7. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION...
- Page 151 ELECTRICAL STARTING SYSTEM CIRCUIT DIAGRAM (VT500XL)
- Page 152 TROUBLESHOOTING (VT500XL)
- Page 153 MAIN SWITCH (VT500XL)
- Page 154 STARTER MOTOR (VT500XL)
- Page 155 INSPECTION (VT500XL)
- Page 156 ASSEMBLY (VT500XL)
- Page 157 CHARGING SYSTEM CIRCUIT DIAGRAM (VT500XL)
- Page 158 TROUBLESHOOTING (VT500XL)
- Page 159 BATTERY (VT500XL) CHARGING COIL (VT500XL)
- Page 160 IGNITION SYSTEM CIRCUIT DIAGRAM...
- Page 161 TROUBLESHOOTING...
- Page 162 SPARK PLUG CAP IGNITION COIL CDI MAGNETO...
- Page 163 SPARKPLUG THROTTLE OVERRIDE SYSTEM (T.O.R.S.)
- Page 164 HANDLEBAR SWITCH (RIGHT) CARBURETOR SWITCH...
- Page 165 MAIN SWITCH...
- Page 166 LIGHTING SYSTEM CIRCUIT DIAGRAM...
- Page 167 TROUBLESHOOTING...
- Page 168 BULB(S) HEADLIGHT BEAM SWITCH...
- Page 169 CDI MAGNETO...
- Page 170 SIGNAL SYSTEM CIRCUIT DIAGRAM...
- Page 171 TROUBLESHOOTING...
- Page 173 TAIL/BRAKE LIGHT BULB BRAKE LIGHT SWITCH GEAR POSITION SWITCH (VT500XL) AC BACK BUZZER...
- Page 174 DC BACK BUZZER (VT500XL) OIL LEVEL SWITCH...
- Page 175 GRIP WARMER SYSTEM CIRCUIT DIAGRAM...
- Page 176 TROUBLESHOOTING...
- Page 177 GRIP AND THUMB WARMER COIL VARIABLE RESISTOR (VT500XL) PASSENGER GRIP WARMER (VT500XL)
- Page 178 PASSENGER GRIP WARMER SWITCH (VT500XL) CDI MAGNETO...
- Page 179 CHAPTER 8. SPECIFICATIONS GENERAL SPECIFICATIONS...
- Page 181 MAINTENANCE SPECIFICATIONS ENGINE...
- Page 184 POWER TRAIN...
- Page 187 CHASSIS...
- Page 188 ELECTRICAL...
- Page 190 HIGH ALTITUDE SETTINGS PZ500/VT500XL...
- Page 191 TIGHTENING TORQUE...
- Page 194 CABLE ROUTING...
- Page 208 WIRING DIAGRAM PZ500, VT500XL...
- Page 209 COLOR CODE...