Bosch rexroth Automax 100 Operating Instructions Manual
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Bosch rexroth Automax 100 Operating Instructions Manual

Bosch rexroth Automax 100 Operating Instructions Manual

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Operating instructions
Automax 100
Extension module TS-AC E2-M3-1X
DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P | 05.2021 | Bosch Rexroth AG

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Summary of Contents for Bosch rexroth Automax 100

  • Page 1 Operating instructions Automax 100 Extension module TS-AC E2-M3-1X DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P | 05.2021 | Bosch Rexroth AG...
  • Page 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The cover shows an example application. The product delivered may differ from the image on the cover.

  • Page 3: Table Of Contents

    5.2.1 Front with operating equipment 5.2.2 Rear 5.2.3 Voltage supply 5.2.4 IndraControl PR21 (-7KE1) Technical data Local diagnostics and status indicator Reset- and power push button Ethernet interfaces 5.2.5 Bus coupler (-7KE2) Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 4 Bus coupler navigation „Quick Setup“ Bus coupler navigation „Information“ Bus coupler navigation „Diagnostics“ Bus coupler navigation „Modbus/TCP (UDP)“ Bus coupler navigation „Configuration“ Bus coupler navigation „Administration“ 9.1.3 IoT Gateway / First steps WBM Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 5 Appendix 16.1 Electrical circuit diagram 16.2 Spare part list according to positions 16.3 Contact addresses 16.3.1 Service and support 16.3.2 Contact for product support and repair 16.4 Declaration of conformity Alphabetical index Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 6: Contents | Automax 100 | Extension Module Ts-Ac E2-M3-1X I/Iv

    IV/IV Contents | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 7: About This Documentation

    Bosch Rexroth components integrated in this extension module. The documentations can be ordered under the material number (document number) from your Bosch Rexroth sales representative. Alternatively, the documentations are available on the Bosch Rexroth website under the following link. https://brmv2.kittelberger.net...

  • Page 8: Safety Instructions

    Indicates a dangerous situation which may cause minor to CAUTION medium personal injuries if not avoided Indicates damage to property: The product or the environment NOTICE could be damaged Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 9: Symbols

    The following abbreviations are used in this documentation: Abbrevations Designation Meaning Bosch Rexroth Rexroth-document Web based management Direct current Alternating current Generelly valid abbreviations Abrevation Unit Meaning Electrical voltage Electric current intensity Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 10 Supply voltage for actuators (DC voltage) Ω Electrical resistance Electric power Frequency Protective earthing Air humidity ℃ Temperature Sound pressure level (according to ISO 11205) Height above sea level Width Height Depth Weight Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 11: Safety Instructions

    Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use. Improper use of the product is defined as in particular: ...

  • Page 12: Qualification Of Personnel

    Do not attempt to install or commission this device without first reading all documentation provided with the system. Please contact your responsible Bosch Rexroth sales representative in case you are not provided with any user information. If the device is resold, rented and/or passed on to others in any other form, these operating instructions must be handed over, as well.

  • Page 13: Hazards By Improper Use

    General informations  In case of damage due to non-compliance with the warnings in these operating instructions, Bosch Rexroth AG will not accept any liability  Before the commissioning, the operating, maintenance and safety instructions are to be read. If you have not understood the documentation in the available language, please contact your responsible Bosch Rexroth customer service ...

  • Page 14: Protection During Handling And Assembly

     Observation and use of the operating instructions as well as the legal provisions  Intended operation of the Bosch Rexroth product  Observation of the instructions from the factory security offices as well as the operator’s operating instructions ...

  • Page 15: Safety Signs

    Operation in an office as well as in a training room are considered. In general, sufficient lighting of the workstations in compliance with „Lighting of work places – DIN EN 12464-1“ must be ensured. According to DIN EN 12464-1, a light intensity of 500 Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 16 This hazard area is marked by the „Tripping hazard“ warning sign. Please refer to table „Warning signs according to DIN EN ISO 7010 (2019)“ as of page [9]. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 17: Teaching Stations

    Space requirement of two workstations (dimensions in cm) 2.10.2 Teaching stations The following teaching stations are provided depending on how the product is used: Teaching stations per training system Work step Recommended max. number of people Set-up Operating Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 18 12/94 Safety instructions | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 19: General Information On Damage To Property And Damage To The Product

    The warranty only applies to the supplied configuration. The claim to warranty expires if the product is assembled, commissioned and operated incorrectly, as well as used and/or handled improperly. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 20 14/94 General information on damage to property and damage to the product | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 21: Scope Of Delivery

    On delivery, the product is ready for operation. For operation, a basic module according to table „Available basic modules“ as of page [17] required. For further specifications and details on connection, refer to the following chapters. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 22 16/94 Scope of delivery | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 23: About This Product

    Operation of systems and machines generally require implementation of a holistic state-of- the-art IT security concept. The properties of the Bosch Rexroth products must be taken into consideration for a holistic IT security concept. The properties to be considered are documented in the IT security guidelines.

  • Page 24: Front With Operating Equipment

    Basic module TS-AC B1-M3-1X (tabletop type) Basic module with emergency stop function The basic module is still in planning phase. For information on the market launch, please contact your Bosch Rexroth sales representative The following figure illustrates the extension module TS-AC B1-M3-1X with blurred basic module TS-AC B1-M2-1X (tabletop type).

  • Page 25: Rear

    The voltage supply of the module is established via the 3 safety plugs on the front of the module. For this, a basic module see table „Available basic modules“ as of page [17] or another extension module is required. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 26 Overview“ as of page [21]. This ensures that the U voltage is available on the -3XG1 and -4XG1 connectors on pin 11 of the M12 system connectors. Thus, external applications can be supplied with a U voltage. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 27: Indracontrol Pr21 (-7Ke1)

    IndraControl PR21. Information on reference to this operating instructions can be found in chapter „Required and supplementary documentation“ as of page [1]. Technical data and features are listed in the following table. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 28: Technical Data

    HDMI port Power push button DC 24 V voltage supply IndraControl PR21 The figure above illustrates the arrangement of control elements, status LED and connection options on the front side of IndraControl PR21. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 29: Local Diagnostics And Status Indicator

    Number Connection type RJ45 socket Information on connection type: Auto-negotiation and Auto-crossing Transmission speed 10/100 MBit/s (half or full duplex (automatic recognition, manually adjustable as option)) Transmission physics Ethernet in RJ45 twisted-pair Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 30: Ethernet-Interface (Xf6, Xf7)

    The shielding ground of the Ethernet lines for connection is conductive and connected to the Ethernet socket. For connection of network segments, avoid grounding loops, potential transfers and equipotential currents via the shielding braid. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 31: Rotary Coding Switch

    Deactivate plug-and-play mode Reset to factory settings Reset-push button The reset push button is located under the upper inscription label of the bus coupler. Inscription label Reset-push button Bus coupler reset push button Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 32 TFTP server IP address 172.16.40.201 Name of Firmware update file c2702431.fw System identification Device name S20-ETH-BK Description Ethernet bus terminal Process data monitoring Process data watchdog time-out 0 (deactivated) Plug-and-play mode Activated Password private Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 33: Local Diagnostics And Status Indicators

    Plug-and-play mode deactivated. Green/ Ready Green ON Device ready for operation. yellow/ Green/yellow, Undervoltage or overvoltage of logics supply flashing Overtemperature Yellow ON Firmware/bus coupler booting Yellow, Firmware update is performed. flashing Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 34 Connection established via Ethernet to a module via port 1/2 No connection established via port 1/2 Yellow Activity Port 1/2 Flashing Transmission or receipt of Ethernet telegrams at port 1/2 No transmission or receipt of Ethernet telegrams at port 1/2 Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 35: Digital Input Module (-3Ke1)

    IN5 ... IN8 Digital inputs 5 ... 8 20 ... 23 Orange IN9 ... IN12 Digital inputs 9 ... 12 30 ... 33 Orange IN13 ... IN16 Digital inputs 13 ... 16 Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 36: Schematic Diagram Of Digital Inputs

    Rated input current 2.4 mA Input filter time < 100 μs, 1000 μs, 3000 μs (default) Process data update < 100 μs (bus-synchronized) Inverse-polarity protection of inputs Parallel diode (30 V, 5 s) Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 37: Local Diagnostics And Status Indicators

     Current ranges: 0 mA ... 20 mA, 4 mA ... 20 mA, ±20 mA  Simultaneous sampling of all channels  High crosstalk attenuation between channels by separated signal paths  Diagnostics and status indicators Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 38: Terminal Point Assignment

    30 ... 33 Orange Reference potential of sensor supply Schematic diagram of analog inputs The following figure illustrates the circuit of the inputs of the S20-AI-4-I module in consideration of the respective terminal points. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 39: Technical Data Of Analog Inputs

    16 bit (15 bit + sign) Transient protection of inputs Suppressor diode Overload protection no; max. DC ±5,2 V, Imax = 50 mA Local diagnostics and status indicators Local diagnostics and status indicators Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 40: System Connectors For Digital And Analog Inputs

    For connection of external sensors and actuators, various M12 connection sockets are available. The following figure illustrates the part of the extension module on which the M12 system connectors can be found. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 41: M12 System Connectors (-3Xg1, -4Xg1)

    The voltage supply for the S20-DI-16/1 module is supplied with voltage via +24 V/U GND. Input signals are connected in 1-wire circuit. Technical data on this module can be found in chapter „ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 42 S20-DI-16 module (-3KE1). In addition, external connection of switches is illustrated by symbols. Electrical switches for connection could include:  Power ON/OFF  Start/Stop  Mechanical limit switch  Light barriers  Proximity sensors  … Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 43 External connection. M12 connector with front view on Connector plug of S20-DI-16 module (-3KE1) pins System connector. M12 socket with front view on sockets Assignment of digital inputs „IN1“ to „IN8“ at system connector „-3XG1“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 44 Wiring between the system connectors and the S20-DI-16/1 module is read off per line. For example, contact -3XG1:3 (PIN3) at system connector -3XG1 is assigned to contact - 3KE1.2XG1:00 (contact 00) at the S20-DI-16/1 module -3KE1. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 45: M12 System Connectors (-5Xg1, -5Xg2, -6Xg1, -6Xg2)

    Sensors with analog voltage signal output cannot be used at these connections. Via contact 2, the analog current signal is received at the 5-pole M12 socket. Additionally, the voltage supply is established via contact 1 (+24V/U ) and contact 3 (GND). Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 46 Sensor connection. M12 connector Front Connector plug of the S20-AI-4-I view on pins module (-5KE1) System connector. M12 socket Front view on socket Assignment of the analog input „I2+“ at system connector „-5XG2“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 47 Sensor connection. M12 connector Front view Connector plug of the S20-AI- on pins 4-I module (-5KE1) System connector. M12 socket Front view on socket Assignment of the analog input „I4+“ at system connector „-6XG2“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 48 -5XG1:2 (PIN2) at system connector -5XG1 is assigned to contact - 5KE1.2XG1:00 (contact 00) at the S20-AI-4 module 5KE1. Bosch Rexroth recommends using M12 connection lines in compliance with EN 60947-5-2. This way, any external sensors can be connected according to the wire colors stated in the following tables.

  • Page 49: Dimensional Sheet

    Number „6“ indicates the arrangement of the coding pin of the M12 sockets 5.2.9 Dimensional sheet The following figure illustrates the outer dimensions of the extension module TS-AC E2-M3-1X. Dimension sheet of the extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 50: Product Identification

    Material number Country of manufacturing Serial number CE marking Device type Production week, 21W02 refers to, Technical data (opt.) e.g., year 2021, week 02 Technical data (opt.) Factory ID Type plate (device) Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 51: Transport And Storage

    The extension module must be stored in its original packaging in a dry, dust-protected and vibration-free environment and protected from light and direct sunlight. Storage specification Designation Unit Value Storage temperature range ℃ -25 to +70 Relative air humidity max. 90 No condensation No ice formation/icing Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 52: Storage Time

    Visual inspection of all parts for damage ∎ ∎ Check of electric contacts for corrosion ∎ Visual inspection of the cable sheath, do not use the cable in case of any irregularities (compressions, kinks, decolonization) Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 53: Assembly

    Damage caused during transportation and defects shall be promptly recorded with a photo and reported in writing to the Bosch Rexroth customer service by way of a notification of claim. Disposal of packaging material: The packaging material has been selected for environmental compatibility.

  • Page 54: Installation Conditions

    For assembly, a basic module is required (not included in the scope of delivery). It also provides the voltage supply for the extension module. For detailed information on the voltage supply of the basic module, refer to the respective operating instructions. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 55: Assembling The Product

    R901540427 Basic module TS-AC B1-M3-1X Basic module with emergency stop function (table model) The basic module is still in planning phase. For information on the market launch, please contact your Bosch Rexroth sales representative Assembling the product DANGER Compromising of the training system, individual components or other assets. Risk...

  • Page 56: Assembly Of Extension Module At The Basic Module

    Do not put the extension module into operation or take it out of operation without undue delay  Determine the cause and remedy the defect. If this is not possible, inform the Bosch Rexroth customer service Preparations for set-up Proper execution of assembly requires that: ...
  • Page 57 If the cable length is too short, there is remaining length inside the housing. Carefully pull the remaining cable length out of the housing. Assembly is completed. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 58 52/94 Assembly | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 59: Commissioning

    This chapter describes how to connect the network connections required for the extension module TS-AC E2-M3-1X. In the further course of this documentation, the power supply of the extension module TS-AC E2-M3-1X is provided by a base module of the type TS-AC B1-M2-1X. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 60: Setting The Ip Addresses

     Use of a different basic module  Use of additional extension modules  Connection according to exercise instructions (e.g. by Bosch Rexroth Academy) For connection of the extension module: Use the provided network cable () to connect the Ethernet port XF6 () of IndraControl PR21 to Ethernet port XF6 () of the bus coupler...

  • Page 61: Indracontrol Pr21

    ATTENTION! For operation, IndraControl PR21 must be activated by pressing the power push button. The position of the power push button is illustrated in the figure „IndraControl PR21“ as of page [22]. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 62: Bus Coupler Eth-Bk

    Set the rotary coding switch „S1“ to 0 Set the rotary coding switch „S2“ to 2 Boot/reboot the ETH bus coupler Rotary coding switch S1 Rotary coding switch S2 Bus coupler IP address setting Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 63 The screenshots and settings have been made on a PC with Windows 10 operating system and only apply for this configuration. Switch on the computer Press „Win + r“ to open the „Run“ window Enter „ncpa.cpl“ and confirm with „Enter“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 64 Right click to open the context menu „Network connections“ window Open the „Properties“ menu item In the new window, select „Internet Protocol Version 4 (TCP/IPv4)“ and open it via the „Properties“ menu item Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 65 „Ethernet properties“ window 10. Select „Use the following IP address“ Enter the following IP address: 192.168.0.4 and the following subnet mask: 255 255 255 0 TCP/IPv4 properties 11. Confirm the selection with „OK“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 66 60/94 Commissioning | Automax 100 | Extension module TS-AC E2-M3-1X Finally, the window can be closed. The IP address is set. First commissioning is completed. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 67: Operation

    (e.g. sensors) or to use additional extension modules. Information on connection of components to M12 system connectors can be found  in respective exercise instructions (e.g. by Bosch Rexroth Academy)  in the documentation of the component to be connected ...
  • Page 68 To verify which modules are connected to the bus coupler via the local bus, select „Diagnostics > Local Bus“ (). The table shows the hardware recognized by the bus coupler in the corresponding mounting order of the modules. See the following figure  Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 69: Overview Of The Wbm Interface Of The Bus Coupler Eth-Bk

    This chapter gives an overview of the WBM interface of the bus coupler. Here you will find a short overview of the structure of the start page, the navigation and the resulting Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 70: Bus Coupler Navigation „Quick Setup

     System Identification – Device Name – System Description – Location – Contact  Change password – Enter New Password – Re-Enter New Password – Enter Old Password See the following figure Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 71: Bus Coupler Navigation „Information

    Information on ambient temperature (operation, storage, transport), protection type / protection class, dimensions  System limits of the bus coupler – Information about the quantity of supported participants  Supply of the bus coupler Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 72: Bus Coupler Navigation „Diagnostics

     Diagnostic status and parameter register  Input and output registers  Modbus function codes Under „Modbus I/O Table“ you will find the actual assignment of the Modbus registers.  The modules connected to the local bus Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 73: Bus Coupler Navigation „Configuration

    The password at factory setting is: private Bus coupler navigation „Administration“ Various settings functions can be executed via the navigation point „Administration“. See the following figure Web based management interface „Administration“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 74: Iot Gateway / First Steps Wbm

    Enter the IP address and connection port at the address bar of the web browse as following „https://192.168.0.1:8888“ Confirm the input with „ENTER“ A warning message „This is not a secure connection“ is displayed. Click on the „Advanced“ button. See the following figure Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 75 „Password“. See the following figure WBM-interface „Login“ If the IoT gateway is in the delivery state or loaded after factory setting, the login data is as follows: – Username: admin – Password: admin Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 76 See the following figure WBM interface „Create end user account“ 10. You will be redirected to the „Welcome to the IoT Gateway“ login dialog. Re-login with your end-user account. See the following figure Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 77: Iot Gateway / Licensing Software

    „Password“. There will be 60 minutes available again until the next logout Start the „Licensing“ page by clicking on the button „Evaluation“ ().From here you can add or remove licenses. See the following figure Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 78 „Add“ button () Repeat the procedure for the License code of the material number R911398402 The licensed software / software option is shown with a green background in the table. See the following figure Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 79: Iot Gateway / Overview Of The Wbm Interface

    The licensing of the IoT software / software options is now completed 9.1.5 IoT Gateway / Overview of the WBM interface The following figure shows an overview of the Web Based Management interface of the IoT Gateway. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 80 – Change username – Change password – X-Frame configuring – Enable / disable dashboard – Reset to factory settings The following figure shows the selection for the configuration of the proxy connection Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 81 IoT Gateway „Popup menu / Settings / Proxy“ For further information on IoT Web Based Management, please refer to the Help. See the following figure IoT Gateway „Popup-menu / Settings / Help“ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 82 76/94 Operation | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 83: Maintenance And Repair

    [6]. To ensure trouble-free operation of the extension module, a visual inspection for loose objects and visible damage should be performed before use. For repair, please contact Bosch Rexroth customer service. 10.1 Cleaning and care DANGER Compromising of the training system, individual components or other assets.

  • Page 84: Maintenance

    „Service and support” starting on page [91]. 10.3 Spare parts For the spare parts available for servicing and maintenance, please refer to the chapter „Spare part list according to positions” from page [90]. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 85: Disassembly And Replacement

    Disconnect the three safety lab plugs of the extension module from the safety lab sockets of the base module. Plug them into the safety lab jacks of the extension module (park position). Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 86 Step 4 The extension of the extension module is hereby completed. See the illustration below. Step 1 Step 3 Step 2 Step 4 Assembly of extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 87: Disposal

    Careless disposal of the product and the packaging material may lead to environmental pollution. Illegal waste disposal can lead to criminal charges and fines  Dispose of the product and the packaging material in accordance with the applicable national regulations in your country Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 88 82/94 Disposal | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 89: Extension And Modification

    Screw out the two knurled screws at the extension module until the guide bores are free. Plug the new extension module on the one already in place. For connection, ensure that the guide pins are not jammed inside the guide bores. Step 3 Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 90: Modifying The Product

    Ensure correct polarity, color coding of sockets and plugs. 13.2 Modifying the product Extension modules can be removed and replaced as described for „Assembly“ or „Extending the product“. For removal, simply proceed in reverse order. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 91: Troubleshooting

    Check correct polarity of the supply voltage. General error Check the status LEDs at the components. Information on status and diagnosis indicators can be found in chapter „Product description“ as of page [17]. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 92 Missing connection Restart the IoT gateway and wait a few minutes until a connection is established. If the cause of the error cannot be determined, please contact Bosch Rexroth service and support. Contact information can be found in chapter „Contact addresses“...

  • Page 93: Technical Data

    For power supply of the extension module a basic module of this series of training systems is required. Suitable basic modules for voltage supply of the extension module TS-AC E2- M3-1X can be found in table „Available basic modules“ on page [17]. Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 94 88/94 Technical data | Automax 100 | Extension module TS-AC E2-M3-1X Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 95: Appendix

    [34]. Here, detailed information can be found on the assignment of inputs with reference to M12 system connectors. General information and specifications on the digital and analog input module can be found in chapter „ Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 96: Spare Part List According To Positions

    „Analog input module (-5KE1)“ as of page [31]. 16.2 Spare part list according to positions For spare parts orders, please contact Bosch Rexroth service and support. Contact information can be found in chapter „Contact addresses“ on page [91]. The following figure supports localization of the required spare parts in the extension module TS-AC E2-M3-1X.

  • Page 97: Contact Addresses

    Bosch Rexroth AG Bosch Rexroth Academy Bahnhofplatz 2 97070 Würzburg Germany Phone: +49 (9352) 18-1920 e-Mail: training@boschrexroth.de http://www.boschrexroth.de/training Or the respectively competent sales representatives. Addresses can be found online at: http://www.boschrexroth.com Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 98: Declaration Of Conformity

    92/94 Appendix | Automax 100 | Extension module TS-AC E2-M3-1X 16.4 Declaration of conformity Declaration of conformity (German original) Declaration of conformity Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

  • Page 99: Alphabetical Index

    Digital input module Product description - Diagnostics Product identification - Schematic diagram - Technical data - Terminal point Qualification of personnel Dimensional sheet Disassembly and replacement Disposal Required and supplementary documentation Electrical circuit diagram Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 100 Software description Technical data Spare part list Transport and storage Spare parts Transporting the product Storing the product Troubleshooting Symbols Type plate (device) System connectors for analog inputs/outputs Validity of the documentation Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...
  • Page 102 Bosch Rexroth AG Bosch Rexroth Academy Bahnhofplatz 2 D-97070 Würzburg, Germany Phone: +49 (0) 9352 18 1920 training@boschrexroth.de E-Mail: http://www.boschrexroth.com/academy R901540463 (Version: 05.2021, EN Print) Replace for Version: --- © Bosch Rexroth AG 2021 DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P...

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