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Bosch Rexroth WS200 Operating Instructions Manual

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WS200 work station
Operating instructions
DCA-DE-000151 / 10.2013
Replaces:
English

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Summary of Contents for Bosch Rexroth WS200

  • Page 1 WS200 work station Operating instructions Replaces: DCA-DE-000151 / 10.2013 English...
  • Page 2  This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The cover page shows an example configuration.

  • Page 3: Table Of Contents

    Unpacking the WS200 work station ..............35 Necessary tools ....................36 Aids ........................36 Assembling the WS200 work station ..............36 7.4.1 Base frame ....................... 37 7.4.2 P/T distributor with integrated pressure relief valve ........38 7.4.3 Tray ........................39 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 4 Fault table ....................... 78 Technical data and dimensions ................. 82 13.1 Technical data ....................82 Alphabetical index .................... 83 Appendix ......................84 15.1 Data sheet of the recommended hydraulic fluid ..........84 15.2 Declaration of conformity ................91 Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 5: About This Documentation

    DIN 20066 German standard You can find these operating instructions as well as the related documents and data sheets in the Bosch Rexroth media directory at: www.boschrexroth.com/various/utilities/mediadirectory/ The current training offer and other knowledge products of the Drive & Control Academy are available on the Internet at: www.boschrexroth.de/academy...

  • Page 6: Representation Of Information

    Indicates a dangerous situation which may cause minor CAUTION to medium personal injuries if not avoided. Indicates damage to property: The product or the NOTICE environment could be damaged. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 7: Symbols

    Before the commissioning, the operating, maintenance and safety instructions are to be  read. If you have not clearly understood the documentation in the available language, please contact your responsible Bosch Rexroth sales representative. Keep this documentation in a location where it is accessible to all users at all times. ...

  • Page 8: Intended Use

    For example, in explosion-protected areas or in safety-related parts of control systems (functional safety). Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use. In particular, improper use of the product includes: using the WS200 in a non-professional way and playing with it during the practical •...

  • Page 9: Qualification Of Personnel

    In particular completely understand the correlations regarding the installed safety equipment and have knowledge of the function and set-up of hydraulic components. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 10: General Safety Instructions

    In particular completely understand the correlations regarding the installed safety equipment and have knowledge of the function and set-up of pneumatic components. Bosch Rexroth offers measures supporting the training. An overview of the training contents is available online at: www.boschrexroth.de/academy General safety instructions •...

  • Page 11: Product- And Technology-Dependent Safety Instructions

    Carry out visual inspections for leak-tightness of the hydraulic power unit and  the hydraulic components on a regular basis and make sure that hydraulic hose lines, hydraulic couplings are correctly connected. Wash your hands after contact with hydraulic fluid.  DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 12 Allow the components to cool down sufficiently before touching them, e.g. before  dismantling the training circuits. Danger of crushing due to pressurized movable elements! Risk of injury! Under no circumstances, remove any safety instructions and signs.  Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 13: Personal Protective Equipment

    • observation and use of the operating instructions and the legal regulations; • intended operation of the work station; • observation of the instructions from the factory security offices as well as the machine end-user’s operating instructions; • behavior in case of emergency. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 14: Safety Equipment

    With hydraulic components for training set-ups, quick-release couplings are mounted at the Quick-release measuring glass and at the P/T distributor for the hydraulic connection. They prevent coupling leakage of hydraulic fluid if this connection is separated. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 15: Operator Workplaces

    Depending on the use of the WS200 work station, the following training places are Training places provided for: Table 5: Training places at one side of the work station Work step Recommended number of persons Set-up Operation DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 16: General Information On Damage To Property And Damage To The Product

    Make sure that excess-current protection equipment is available.  The warranty only applies to the delivered configuration. The claim to warranty expires if the product is incorrectly assembled, commissioned and operated, not used as intended and/or handled improperly. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 17: Scope Of Delivery

    The work station will in each case be packed in a wooden box. Details regarding the scope of delivery according to the order confirmation. Fig. 2: Mounted variant of the WS200 work station Fig. 3: Unmounted variant of the WS200 work station DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 18: Information On This Product

    Base frame with transport rollers Tray Grid frame Hose holder (accessory) Grooved plate Hydraulic power unit in duplicate with one control Connection kit box each P/T distributor Fig. 4: Configured WS200 work station for 2 workplaces (with grooved plate) Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 19: Base Frame

    In a configuration with pneumatic set-up, you an also place a compressor for the compressed air supply in this oil pan. Device carrier Transport rollers Locking device of the transport rollers Oil pan Fig. 5: WS200 base frame DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 20: Compact Hydraulic Power Unit

    Measuring glass connection Cross member Filler neck External gear pump Central connection block Vibration damper Pressure relief valve Pressure line - port P Tank line - port T Fig. 6: Individual compact hydraulic power unit Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 21: Hydraulic Circuit Schematic

    Fig. 7: Circuit schematic of an individual compact hydraulic power unit 5.4.3 Control box Control box EMERGENCY OFF pushbutton Off pushbutton Cable holder for power cable On pushbutton Power cable with mains plug Micro-fuse for control line Fig. 8: Control box and electrical circuit schematic DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 22: Assemblies And Functions

    External gear pump The external gear pump is located within the tank and is directly mounted at the central connection block. The suction line of the pump is equipped with a suction filter. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 23: Hydraulic Oil Supply For 2 Workplaces

    Hydraulic connection of several hydraulic power units (to increase the flow) is not possible. The tanks of the hydraulic power units are not connected with each other. So the different filling levels in the tanks cannot be compensated. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 24: P/T Distributor

    P/T distributor housing Connection of the line to the tank Mounting kit for assembly at the base frame Coupling connector port T Coupling connector port T Fig. 10: P/T distributor Fig. 11: Circuit schematic P/T distributor Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 25: Tray

    Before turning the oil pans around, you should remove existing fluid residues by means of a suitable cleaning cloth. Tray Protection against shifting Fig. 12: Tray DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 26: Grid Frame

    With the variant with central grooved plate, the grid has to be installed and removed in order to make the workspace on the grooved plate accessible. Grid Guide rail Lead screws Star handle screw with nut Fig. 13: Grid Fig. 14: Grid installation Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 27: Grooved Plate

    700 x 650 mm (height x width). The grooved plate can be used on both sides. So there are always two workplaces for training set-ups. Fig. 15: Grooved plate DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 28: Identification And Name Plate

    The name plate of the WS200 work station is located at the external side of the oil pan • of the base frame. In order to allow for the identification of Bosch Rexroth training components, they • also have a name plate.

  • Page 29: Preferred Types Of The Ws200 Work Station

    • 2x grid • 1x tray Working surface: • On two sides Use for: • Set-up of training circuits from the hydraulics area Can be equipped with: • 1x grooved plate Fig. 19: Preferred type variant 2 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 30 • Set-up of training circuits from the hydraulics area Can be equipped with: • Accessory set 1 (1x hydraulic power unit Fig. 21: Preferred type variant 4 with 1x P/T distributor) • 1x grid Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 31 • 4x grid Working surface: • On two sides Use for: • Storage of the components from training circuits from the hydraulics area Can be equipped with: • 1x grooved plate Fig. 22: Preferred type variant 5 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 32: Transport And Storage

    Transport and storage 6 Transport and storage Dimensions of the WS200 work station Fig. 23: Dimensions (in mm), center of gravity, support points S = center of gravity A = support point (forklift, lifting carriage) Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 33: Transport

    Make sure that when putting the station down during transport, the locking devices of the transport rollers are locked. In extremely inclined positions and in case of strong jerky transport movements, hydraulic fluid may leak in the area of the bleeding opening of the tank end cap. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 34: Storage

    Protect the work station against strong temperature variations, strong solar radiation  and strong cooling in order to prevent the formation of condensed water and thus corrosion. Storage only in weather-protected areas.  Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 35: Assembly Of The Ws200 Work Station

    Dispose of the packaging material in accordance with the national regulations in your  country and/or your company-internal specifications/procedures. Damage caused during transportation and defects shall be promptly recorded and notified in writing to the Bosch Rexroth service by way of a notification of claim. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 36: Necessary Tools

    The designation of the assemblies refers to the components described in section 5. Assemblies as described below are only required for unmounted preferred types. The specified material numbers cannot be ordered individually; they are part of the relevant preferred type. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 37: Base Frame

    7.4.1 Base frame Fig. 24: Base frame assembly Table 9: Scope of delivery - base frame Pos. no. Quantity Denomination Member profile 45x45x710 Member profile 45x45x1682 with pre-assembled angle set Pre-assembled oil pan Mounting set DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 38: P/T Distributor With Integrated Pressure Relief Valve

    7.4.2 P/T distributor with integrated pressure relief valve Table 10: Material numbers for P/T distributor assembly Pos. no. Material number Material short text R961008654 VERTEILER TS-HC100 (part of the hydraulic power unit) R961008668 GRUNDGESTELL TS-WS200 Fig. 25: P/T distributor assembly Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 39: Tray

    Fig. 26: Tray assembly part 1 Break off the centering studs at the angle marked in fig. 26. This is necessary in case of assembly diagonally to the groove in order to ensure extensive support of the angle. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 40 Storage sheets Mounting set Break off the centering studs at the angle marked in fig. 27. This is necessary in case of assembly diagonally to the groove in order to ensure extensive support of the angle. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 41: Compact Hydraulic Power Unit

    ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 1X R961008668 GRUNDGESTELL TS-WS200 Fig. 28: Generator set assembly part 1 Table 14: Scope of delivery - generator set Pos. no. Quantity Denomination Generator set TS-WS200 with control box (pos. 1a) Mounting set DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 42 ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 1X R961008669 ABLAGE TS-WS200 Fig. 29: Generator set assembly part 2 To the assembly of 2 hydraulic power units for 2 workplaces (see section 5.4.5), the same instructions apply (fig. 28 and 29). Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 43: Grid Frame

    Material number Material short text R961008677 BEFESTIGUNGSSATZ TS-WS200 R961008668 GRUNDGESTELL TS-WS200 Fig. 30: Assembly of the grid frame mounting kit Table 17: Scope of delivery - mounting kit Pos. no. Quantity Denomination Grid frame mounting kit DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 44 44/92 Assembly of the WS200 work station Fig. 31: Grid frame glider assembly Table 18: Scope of delivery - grid frame – part 1 Pos. no. Quantity Denomination Glider with mounting material Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 45 Fig. 32: Assembly of the grid frame mounting set Table 19: Scope of delivery - grid frame – part 2 Pos. no. Quantity Denomination Grid frame clamping set Grid Screw the sliding blocks onto the star handle screw with 2 rotations. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 46 Assembly of the WS200 work station Table 20: Material numbers for grid frame assembly Pos. no. Material number Material short text R961008662 GITTER TS-HC101 800X733X30 R961008668 GRUNDGESTELL TS-WS200 Fig. 33: Grid frame assembly at frame part 1 Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 47 Lower the grid (1) evenly until it completely rests on the "Grid frame mounting kit". • Manually tighten the two star handle screws (d) (fig. 34). • To the assembly of 2 grids for 2 workplaces (see section 5.7), the same instructions apply (fig. 30 to fig. 34). DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 48: Grooved Plate

    R961008637 NUTENPLATTE 710X700X30MM Fig. 35: Grooved plate assembly part 1 Table 22: Scope of delivery - grooved plate Pos. no. Quantity Denomination Hexagon socket head cap screw Sliding block, rotatable, with spring Pre-assembled grooved plate Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 49 Assembly of the WS200 work station 49/92 Fig. 36: Grooved plate assembly part 2 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 50: Accessory Set Assembly

    The subsequent installation of a grid or a grooved plate according to chap. 7.4. 7.5.1 Accessory set 1 Table 23: Material numbers for accessory set 1 assembly Pos. no. Material number Material short text R961009539 ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 3X R961008668 GRUNDGESTELL TS-WS200 Fig. 37: Accessory set 1 assembly Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 51 37. After the assembly, remove the support plate again. The P/T distributor is attached according to the instructions in chap. 7.4.2. The description for the connection of the hydraulic hose lines is contained in chap. 7.6. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 52: Accessory Set 2

    Assembly of the WS200 work station 7.5.2 Accessory set 2 Table 25: Material numbers for accessory set 2 assembly Pos. no. Material number Material short text R961009540 ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 4X R961008668 GRUNDGESTELL TS-WS200 Fig. 38: Accessory set 2 assembly Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 53 7.4.4. Installation of the P/T distributor according to the instructions in chap. 7.4.2. The description for the connection of the hydraulic hose lines is contained in chap. 7.6. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 54: Accessory Set 3

    Assembly of the WS200 work station 7.5.3 Accessory set 3 Table 27: Material numbers for accessory set 3 assembly Pos. no. Material number Material short text R961009541 ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 5X R961008668 GRUNDGESTELL TS-WS200 Fig. 39: Accessory set 3 assembly Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 55 7.4.4. Installation of the two P/T distributors according to the instructions in chap. 7.4.2. The description for the connection of the hydraulic hose lines is contained in chap. 7.6. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 56: Hydraulically Connecting The Ws200 Work Station

    P of the P/T distributor. Connect the line to the tank at port T of the hydraulic power unit and at port T of the P/T distributor. For information on connections at the hydraulic power unit refer to fig. 6. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 57 Coupling connector - port P Line to the tank 2.1 / 2.2 Coupling connector - port T ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 1X P/T distributor Minimess coupling - connection of the hydraulic measuring line Fig. 41: Hydraulic circuit schematic WS200 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 58: Commissioning

    ANTRIEBSAGGREGAT TS-WS200 220V/50HZ 1X can be collected. Dispose of any supplies and auxiliary materials spilled and used as prescribed pursuant to the country-specific legal provisions. Also observe the information in chap. 15.1. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 59: Checking The Hydraulic Supply

    These specifications are contained in chap. 13. If other hydraulic fluids than those described in chap. 13 are to be used, coordination with the Bosch Rexroth service is necessary before any use. Prerequisite for first filling, refilling, oil exchange: Ensure that the hydraulic power unit is switched off and that the mains plug is ...
  • Page 60 Dispose of oil-contaminated cleaning cloths and binding agents according to the national regulations in your country and/or your company-internal specifications/procedures. For more information on the handling of hydraulic fluids refer to the data sheet, chap. 15.1. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 61: Electric Installation

    Check the socket on the customer side for sufficient electric fuse protection  (at least 6A/max. 16A) and consider an increased current consumption upon motor start-up. Connect the mains plug at the connection cable of the control box to the socket on the  customer side. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 62: Initial Commissioning Of The Compact Hydraulic Power Unit

    By turning and pulling, you bring the EMERGENCY OFF pushbutton back into the  initial position. 1 Pressure gauge 4 ON pushbutton 2 Minimess connection 5 OFF pushbutton 3 Pressure relief valve 6 EMERGENCY OFF pushbutton Fig. 43: Initial commissioning Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 63: Operation

    During operation, the pressure relief valve at the P/T distributor may only be set to a max. value of 50 bar. For control purposes, always connect a pressure indicator (e.g. pressure gauge) at the Minimess connection of the P/T distributor. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 64: Switch-Off

    If you cannot find any cause for the operation, complete the steps described in  chap. 8.2 to chap. 8.5. The EMERGENCY OFF pushbutton is unlocked by slightly turning and pulling at the actuation element. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 65: Mounting Variant For Installation Into The Grid

    50 x 50 mm and a wire diameter of 4 mm. 1 Mounting variant 1 2 Mounting variant 2 Fig. 44: Overview of mounting variants for the WS200 grid frame DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 66 Check the safe support of the component. Its entire surface must now rest against the grid.  The hooks must embrace the cross bars of the grid at the top and at the bottom. Disassembly The disassembly is effected in reverse order of the assembly, depending on the mounting variant. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 67: Mounting Technique For Attachment At The Grooved Plate

    Press the components against the grooved plate until you can hear the Snap-In  elements engage. Disassembly of components with Snap-In from the grooved plate: Operate the unlocking mechanism (fig. 47. -3.1).  Remove the component from the grooved plate.  DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 68: The Hydraulic Coupling

    • Always attach coupling sockets straight to the coupling connector. • Any jamming should be avoided as otherwise, the couplings are damaged. • Check after every uncoupling process whether the closing mechanism is closed (if this is not the case, refer to chap. 12). Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 69: Handling Of Hydraulic Hose Lines

    • If possible, hose lines should be installed according to their natural position whereas the smallest bending radii admissible must always be complied with (see fig. 51). Wrong Correct a – bending radii too small Fig. 51: Laying hydraulic hose lines part 3 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 70: Maintenance And Repair

    • If you have to remove hydraulic fluid, use suitable binders and cleaning cloths. • Store and dispose of any supplies and auxiliary materials spilled and used as prescribed pursuant to the country-specific legal provisions. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 71: Inspection

    Maintenance and repair 71/92 10.2 Inspection In order to ensure long and reliable functioning of the work station, Bosch Rexroth recommends complying with the following inspection plan. Table 30: Inspection plan Works to be carried out Interval Entire work station Check for loose and defective components.

  • Page 72: Maintenance

    Maintenance works may only be carried out when the hydraulic power unit is switched off. Spare parts Only use genuine Bosch Rexroth spare parts; otherwise, functional safety cannot be guaranteed and you will forfeit your claim to warranty. When ordering spare parts, the material number and the material short text are required.
  • Page 73 Fill in the new hydraulic fluid (information on the hydraulic fluid to be used is contained  in chap. 13). Also observe the information in chap. 8.3. Close the filler neck by means of the cover cap.  DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 74: Exchanging Hydraulic Hose Lines

    This is necessary in order to check the functionality of the work station. To this end, complete the work steps listed in chap. 8.5. It is not necessary to complete the work steps for checking the EMERGENCY OFF pushbutton. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 75 Observe during disassembly of the hydraulic hose line that it still contains residual fluid.  Mount the new hydraulic hose line. For information on the tightening torque refer  to fig. 54. Check the tight seat of the fittings of the hydraulic hose line.  DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 76: Spare Parts

    The R96100481 coupling socket has the same function as the R961000480 coupling socket; only the connection thread is G 1/4. This coupling socket is used for the assembly in plates. And apart from that in training components such as check valves, pressure relief valves and hydraulic distributors. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 77: Disposal

    3. Disassemble the WS200 into its individual components in order to recycle them. 4. Separate the materials, e.g.: ––Steel ––Aluminum ––Non-ferrous metal ––Electronic waste ––Plastic ––Seals 5. Dispose of the work station and the packaging material in accordance with the applicable national regulations in your country. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 78: Troubleshooting

    To exchange the micro-fuse, the control box must be opened. These works may only be completed by a qualified, specialized electrician. For the position of the micro-fuse in the control box refer to the circuit diagram (fig. 8.). Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 79 Fig. 55: Closing mechanism of the hydraulic coupling Pressure relief socket 2 Coupling connector with 1.1 Spindle of the pressure relief socket residual pressure 1.2 Locking sleeve Fig. 56: Handling of the pressure relief socket DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 80 If the pressure relief socket does not work as the residual pressure is too high, you have to disconnect the coupling connector. The corresponding actions are described in the following section. 1 Coupling connector with 2 Clamping equipment residual pressure 3 Coupling socket with residual pressure Fig. 57: Loosening the coupling connector/socket Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 81 When loosening the coupling connector/socket, a small quantity of hydraulic fluid may leak. Keep corresponding cleaning cloths ready. Dispose of used cleaning cloths according to the country-specific regulations. Also observe the safety instructions in chap. 15.1. DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 82: Technical Data And Dimensions

    Detailed information on the viscosity temperature behavior of hydraulic fluids is contained in the data sheet RE 90220 in chap. 3 "Hydraulic fluid selection". For details on where the data sheets are available, please refer to chap. 1.2. in this documentation. Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 83: Alphabetical Index

    Troubleshooting ........78 Hydraulic hose marking ......74 Hydraulic oil supply for 2 workplaces .. 23 Warranty ......... 16, 72 Workplaces ........... 15 Initial commissioning ......62 Inspection plan ........71 Internet addresses ......5, 10 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...

  • Page 84: Appendix

    84/92 Appendix 15 Appendix 15.1 Data sheet of the recommended hydraulic fluid Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 85 Appendix 85/92 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 86 86/92 Appendix Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 87 Appendix 87/92 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 88 88/92 Appendix Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...
  • Page 89 Appendix 89/92 DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 90 90/92 Appendix Bosch Rexroth AG, WS200, DCA_DE_000151/10-2013...

  • Page 91: Declaration Of Conformity

    Appendix 91/92 15.2 Declaration of conformity DCA_DE_000151/10-2013, WS200, Bosch Rexroth AG...
  • Page 92 Bosch Rexroth AG Drive & Control Academy Bahnhofplatz 2 D-97070 Würzburg, Germany Phone: 09352 18 1920 Fax: 09352 18 6882 trainingsystems@boschrexroth.de www.boschrexroth.com\academy Subject to modifications Printed in Germany DCA_EN_000151/10-2013 Mat. no. R961009254...

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