Panasonic U-16GE2E5 Procedures And Technical Points For System Installation

Panasonic U-16GE2E5 Procedures And Technical Points For System Installation

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Procedures and Technical Points
for System Installation
New Refrigerant R410A
2-WAY Multi
2-WAY High Power Multi U-16GEP2E5, U-20GEP2E5, U-25GEP2E5
3-WAY Multi
CONTENTS
IMPORTANT! .....................................................1
Please Read Before Starting
SAFETY PRECAUTIONS ..................................2
LOCATION ....................................................3
WORK .........................................................10
3. INSTALLATION PROCEDURE ...................13
FRAME ........................................................18
• The manuals Procedures and Technical Points for Electrical Wiring Work (Outdoors) and Procedures and Technical
Points for Test Run are also attached for the outdoor unit. Be sure to read this manual in conjunction with these
service manuals.

IMPORTANT!

Please Read Before Starting
This air conditioning system meets strict safety and
operating standard. As the installer or service person,
it is an important part of your job to install or service the
system so it operates safety and effi ciently.
For safe installation and trouble-free operation,
you must:
• Carefully read this instruction booklet before
beginning.
• Follow each installation or repair step exactly as
shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all warning and caution notices
given in this manual.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help
for a special problem, contact our sales/service outlet
or your certifi ed dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
82664140060000
U-16GE2E5, U-20GE2E5, U-25GE2E5, U-30GE2E5
U-16GF2E5, U-20GF2E5, U-25GF2E5
This symbol refers to a
hazard or unsafe practice
which can result in severe
personal injury or death.
This symbol refers to a
hazard or unsafe practice
w h i c h c a n r e s u l t i n
personal injury or product
or property damage.
Check that all provided parts are present.
• This manual ("Procedures and Technical Points
for System Installation")
• "Procedures and Technical Points for Electrical
Wiring Work (Outdoors)"
• "Procedures and Technical Points for Test
Run"
• Label showing the actual length of refrigerant
tubing and amount of refrigerant charge
• Seal labels
• Remote power switch label
• Exhaust Drain Hose
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE
S E V E R E P E R S O N A L I N J U R Y
OR DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit all wiring and tubing are
completed or reconnected and checked.
• Highly dangerous electrical voltage are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and
inadequate grounding can cause accidental injury or
death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fi re
hazard.
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fi ns on the air conditioner can
cut your fi ngers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
unit's weight. It may be necessary to construct a strong
wood or metal frame to provide added support.

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Summary of Contents for Panasonic U-16GE2E5

  • Page 1: Table Of Contents

    Procedures and Technical Points for System Installation New Refrigerant R410A 2-WAY Multi U-16GE2E5, U-20GE2E5, U-25GE2E5, U-30GE2E5 2-WAY High Power Multi U-16GEP2E5, U-20GEP2E5, U-25GEP2E5 3-WAY Multi U-16GF2E5, U-20GF2E5, U-25GF2E5 CONTENTS Check that all provided parts are present. IMPORTANT! .............1 • This manual (“Procedures and Technical Points Please Read Before Starting SAFETY PRECAUTIONS ........2...
  • Page 2: Safety Precautions

    • Keep your fi ngers and clothing away from any moving ...In a Room parts. Property insulate any tubing run inside a room to • Clean up the site after you fi nish, remembering to check prevent “sweating” that can cause dripping and water that no metal scraps or bits of wiring have been left inside damage to walls and fl...
  • Page 3: Selecting The Installation Location

    1. SELECTING THE INSTALLATION LOCATION (1) Install the gas heat pump A/C so that it satisfi es all local regulations and government safety codes, as well as installation standards and service guidelines for industrial gas devices. (2) Choose a suitable installation location (with adequate space for servicing), as below. •...
  • Page 4 (Top view) (Front view) Over 1 cm Over 60 cm Over Over 95 cm Over 35 cm Refrigerant tubing side Over 55 cm Over Over 1 cm 15 cm Over Over m 10 cm Over Over 95 cm 10 cm 10 cm Over 15 cm Maintenance Space...
  • Page 5 Category Symbol Description Tubing length (m) ≤170 (equivalent Max. allowable tubing length length 200) Difference between longest and shortest tubing lengths after the No. 1 ΔL=(L2-L4) ≤70 Allowable tubing branch (fi rst branching point) length Max. length for main tube (tube with widest diameter) 7≤LM≤120 ≤30 ℓ1, ℓ2...ℓ48...
  • Page 6 Table 1-4 Branch/Header Tube Selection Use the following branch tubing sets or tubing sets for branching the system’s main tube and indoor unit tubing. Branch tube size Branch tube number (*1) Capacity after branch Branch tubing Gas tube (mm) Liquid tube (mm) APR-P160BG APR-P680BG APR-P1350BG...
  • Page 7 3-WAY Multi Models Table 2-1 Refrigerant tubing length and range of rise/fall Indoor unit 45.0 kW 56.0 kW 71.0 kW Capacity proportion of the indoor units to the outdoor unit 50 - 200 % ≤ 22 type (equivalent to 0.8 horsepower) Minimum capacity of indoor units that can be connected Maximum number of indoor units (systems) that can be connected ≤...
  • Page 8 Table 2-2 Main tubing size after distriburion (D2, D3, Dn) Post-branch main tubing Outdoor Outdoor tubing (mm) Total capacity for connected indoor units (kW) unit 35.6 to 142.0 28.1 to 35.5 16.1 to 28.0 9.0 to 16.0 Under 9.0 Ø28.58 Ø28.58 Ø28.58 Ø25.4...
  • Page 9 (8) Check the threshold concentration The refrigerant (R410A) used in a multi-unit air conditioning installation is in itself a safe refrigerant that is neither fl ammable nor poisonous, but just in case a leak in a small room should occur, steps need to be taken to prevent gas from exceeding the permissible concentration and causing asphyxiation.
  • Page 10: Precautions For Installation Work

    2. PRECAUTIONS FOR INSTALLATION WORK (1) Foundation construction • The foundation for the outdoor A/C unit must be made of concrete or similar material, and must be sturdy and level, with good drainage. Imperfections may cause the outdoor unit to turn over, resulting in gas leakage and/or injury. •...
  • Page 11 Fuel gas inlet R3/4 external thread (male) Exhaust drain port Condensate drain port Unit: mm Fig. 11 (2) Fuel piping work As needed, attach devices 2, 3 or 5 to the outdoor unit external fuel gas pipe. (Fig. 12-1) 1 Flexible gas hose 2 Pressure release tap 3 Strainer 4 Master valve...
  • Page 12 (3) Exhaust drain pipe work Attach the included exhaust drain hose to the exhaust drain port (Fig. 11) and follow the precautions below in performing plumbing work. ● The exhaust drain hose comes packaged on the reverse side of the electrical box panel of the outdoor unit. •...
  • Page 13: Installation Procedure

    3. INSTALLATION PROCEDURE Rope 3-1. Anchoring the outdoor unit Wood shielding Over 1 m Transporting the outdoor unit by hoist: For hoisting, pass the rope over the hoisting brackets on the unit vase at 4 locations. (Fig. 15) Insert wood separators as protective shielding when using the hoist to prevent the outer casing from being scratched or deformed by the rope.
  • Page 14 3-3. Connecting the refrigerant tubing 1. Remove the rubber washers on the gas and liquid tubes from the pipe connection panel. 2. Connect the tubes and perform brazing. 3. Reattach the gas tube, liquid tube fastening panel, and fastening rubber as they were originally. Tube connection panel Liquid tube fastening rubber Gas tube...
  • Page 15 3-4. Tubing airtightness test and vacuum application An airtightness test is required for gas heat pump A/C as part of industry installation guidelines. Follow the procedure below to perform the test and confi rm there is no leakage from any connections. Connect the manifold gauge to both service ports - on the wide tube side and narrow tube size.
  • Page 16 3-5. Refrigerant charge Calculation of amount of additional refrigerant charge • Table 6 shows the refrigerant charge at factory shipping time. Additional refrigerant must be added according to the size and length of the tubing. If a water heat exchanger unit is installed, provide an additional refrigerant charge for the connecting line portion.
  • Page 17: Opening The Closed Valves

    • When charging with additional refrigerant, use liquid only. • R410A cylinders are colored gray with a pink top. • Check whether a siphon tube is present (indicated on the label at the Pink top of the cylinder). • Depending on refrigerant and system pressure, conventional Liquid Siphon tube refrigerant (R22, R407C) equipment may or may not be compatible...
  • Page 18: After Installation Is Completed

    3. Reattach and tighten the cap. • Cap tightening torque Liquid side (45.0 kW) 13 N·m Liquid side (56.0 - 85.0 kW) 30 N·m (45.0 - 85.0 kW) Gas side 30 N·m <3WAY> Liquid side 13 N·m Suction gas side 30 N·m Discharge gas side 30 N·m...
  • Page 19 Ball valve (provided by installer) SGP-BV355K (for 25/20 hp)(purchased separately) Gas trip-valve kit SGP-BV 450M (for 16 hp) (purchased separately) SGP-VK32K (purchased Tubing anchor separately) (At least 1.5 m) Liquid tube (narrow) Gas tube (wide) (At least 1.5 m) Gas trip-valve kit Tubing anchor SGP-VK32K Ball valve (provided by installer)
  • Page 20 – NOTE – EN - 20...
  • Page 21 NO LIBERAR R410A AL AIRE LIBRE: EL R410A ES UN GAS FLUORIZADO DE EFECTOS DE INVERNADERO, INCLUIDO EN EL PROTOCOLO DE KYOTO, CON UN POTENCIAL DE CALENTAMIENTO GLOBAL (GWP) = 1975. DG0312-10912 Authorized representative in EU Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, Germany Printed in Japan...

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