Pioneer 1200 Maintenance Service Manual page 169

SECTION 12 – ELECTRICAL COMPONENTS: FE400
ENGINE
∆
DANGER
• See General Warning, Section 1, Page 1-1.
∆
WARNING
• See General Warning, Section 1, Page 1-1.
DISCONNECT BATTERY CABLES
BEFORE WORKING ON VEHICLE
Figure 12-1 Battery Disconnect
STARTER/GENERATOR
See General Warning, Section 1, Page 1-1.
Testing the Starter/Generator
See Test Procedure 8, Section 11, Page 11-28. Also See Test Procedure 11, Section 11, Page 11-31.
Starter/Generator Removal
1. Make sure the key switch OFF and the Forward/Reverse handle in NEUTRAL. Chock the wheels.
2. Disconnect the battery cables as instructed (Figure 12-1, Page 12-1). See WARNING "To avoid unin-
tentionally starting..." in General Warning, Section 1, Page 1-1.
3. Disconnect the wires from the starter/generator (1). Mark wires before disconnecting. Loosen the pivot
nuts (7) and bolts (5) (Figure 12-2, Page 12-2).
4. Remove the mounting/adjustment nut (12), lock washer (9) and bolt (11). Lower the starter/generator
and slip the belt (4) off the pulley (10).
5. Support the starter/generator so that when the pivot bolts are removed the starter/generator will not fall
to the ground. Remove the two pivot nuts (7) and bolts (5) from the mounting bracket.
6. Remove the starter/generator.
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
AS SEEN FROM
PASSENGER SIDE
OF VEHICLE
REMOVE
NEGATIVE
CABLE FIRST
12
Page 12-1