Table of Contents
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POLARIS
4500 HD WINCH KIT
® ®
P/N 2883860
APPLICATION
Verify accessory fitment at Polaris.com.
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering information.
KIT CONTENTS
This Kit includes:
REF
QTY
PART DESCRIPTION
1
1
Harness Adapter
2
1
Dash Switch
3
1
4500 Winch Assembly
4
1
Fairlead Mounting Bracket
5
1
Fairlead
6
1
Winch Hook
7
1
Winch Mounting Bracket
8
1
Contactor (Included on winch assembly)
Instr 9929139
Rev 01 2018-08
Page 1 of 13
PART NUMBER
2413447
4015688
2636470
5258106
2411847
2411836
5257962
4015600
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Summary of Contents for Polaris 4500 HD
- Page 1 POLARIS 4500 HD WINCH KIT ® ® P/N 2883860 APPLICATION Verify accessory fitment at Polaris.com. BEFORE YOU BEGIN Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
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Page 2: Tools Required
Your Polaris ® 4500 HD Winch Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. -
Page 3: Installation Instructions
INSTALLATION INSTRUCTIONS c. Disconnect black negative (-) cable from CAUTION battery FIRST. BEFORE STARTING INSTALLATION, always ensure vehicle is properly secured on a flat stable surface to avoid accidental tipping, unwanted movement and to prevent personal injury and/or damage to equipment. Shift vehicle transmission into “PARK”. - Page 4 4. INSTALL WINCH ASSEMBLY. 5. INSTALL FAIRLEAD ASSEMBLY. a. Slide winch mounting bracket into position a. Install fairlead to fairlead mounting bracket from the passenger side as shown. Orient and using the provided screws and locking align winch mounting bracket to front nuts suspension bracket and steering bracket as TORQUE...
- Page 5 6. INSTALL WINCH HOOK. 8. CONNECT ALL ELECTRICAL COMPONENTS. a. Shift winch into “neutral” and pull rope/cable NOTE 6-12" (15-30 cm) out through fairlead. Install Refer to the Electrical Connection Reference Guide hook to the rope/cable by inserting clevis pin section at the back of the instruction manual for through hook and rope/cable and securing with images and detailed harness connection illustrations...
- Page 6 c. Next connect the pulse bar dash switch d. For vehicles with a busbar you will need to first connector (12A) to the pulse bar connection remove the cable connection nut from the as shown. For MY19 and newer vehicles skip keyed power terminal and install the orange step 8c and proceed to step 8d.
- Page 7 f. Connect the red positive (+) and black negative 9. CONNECT BATTERY. (–) power cables to the corresponding positive WARNING (+) and negative (–) terminals on the pulse bar or busbar. When BOTH battery cables are disconnected ALWAYS reconnect AND tighten red positive (+) MY 19 and newer vehicle use the provided cable to battery FIRST.
- Page 8 10. REINSTALL SEAT. 14. VERIFY WINCH FUNCTION. a. Lift the driver side seat latch located behind WARNING seat bottom and firmly press down on seat BEFORE testing winch function, read the Operator’s bottom to reinstall the driver seat . Once Manual that came with your winch.
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Page 9: Winch Operation
WINCH OPERATION GEAR SELECTION WIRELESS REMOTE OPERATION (IF EQUIPPED) The Polaris 4500 HD winch is equipped with two different gear settings. “FREE” and “LOCK”. NOTE The remote will automatically turn itself off after 30 WARNING seconds of inactivity. You will therefore need to turn... -
Page 10: Trobleshooting
TROBLESHOOTING SYMPTOM POSSIBLE CAUSES RECOMMENDED SOLUTION Dead vehicle Incorrect, damaged, or Verify all winch electrical connections are per instruction battery corroded electrical manual and free of damage and/or corrosion. connections Winch will not Contactor not receiving Turn vehicle key on. operate power Wireless remote not... -
Page 11: Service Kits
SERVICE KITS Autostop Service Kit: PN 2881288 Winch Hardware Kit: PN 2206300 NOTE The Autostop kit is compatible with the Polaris 4500 HD winch kit and is available for purchase separately. PART DESCRIPTION Screw, HXFL - M12 X 1.75 X 25 Screw, HXFL M8 X 1.25 X 20... - Page 12 Universal Wireless Remote Kit: PN 2881287 NOTE The Universal Wireless Remote kit is compatible with the Polaris 4500 HD winch kit and is available for purchase separately. PART DESCRIPTION Wireless Receiver Wireless Remote Wireless Remote Holder Routing Clip Screw - #10 x 3/4 Screw - M6 X 1.0 X 25...
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Page 13: Feedback Form
ELECTRICAL REFERENCE GUIDE Harness Adapter Detail (MY18 and older) Winch Harness Detail FEEDBACK FORM A feedback form has been created for the installer to provide any comments, questions FEEDBACK FORM or concerns about the installation instructions. The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC.