Toro 41622 Installation Instructions Manual
Toro 41622 Installation Instructions Manual

Toro 41622 Installation Instructions Manual

Chemical pre-mix kit for 2015 and after multi-pro 5800 turf sprayer
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Chemical Pre-Mix Kit
2015 and After Multi-Pro 5800 Turf Sprayer
Model No. 41622—Serial No. 400000000 and Up
This kit is designed to aid in the mixing of chemicals in
preparation for turf spray applications on well-maintained
lawns in parks, golf courses, sports fields, and on commercial
grounds. It is a dedicated attachment for a turf spray
application vehicle and is intended to be used by professional,
hired operators in commercial applications.
This product complies with all relevant European directives;
for details, please see the separate product specific Declaration
of Conformity (DOC) sheet.
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe products,
you are responsible for operating the product properly and
safely.
You may contact Toro directly at www.Toro.com for product
safety and operation training materials, accessory information,
help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your product ready.
Figure 1
model and serial numbers on the product.
1. Model and serial number plate
Model No.
Serial No.
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
illustrates the location of the
Figure 1
Register at www.Toro.com.
Proposition 65 Warning
This product contains a chemical or chemicals
known to the State of California to cause cancer,
birth defects, or reproductive harm.
Use of this product may cause exposure to
chemicals known to the State of California
to cause cancer, birth defects, or other
g028632
Original Instructions (EN)
Form No. 3413-915 Rev A
Installation Instructions
WARNING
CALIFORNIA
reproductive harm.
All Rights Reserved *3413-915* A
Printed in the USA

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Summary of Contents for Toro 41622

  • Page 1 Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
  • Page 2: Safety And Instructional Decals

    Safety WARNING Chemical substances used in the spray system may This manual identifies potential hazards and has safety be hazardous and toxic to you, bystanders, animals, messages identified by the safety-alert symbol (Figure plants, soils, or other property. which signals a hazard that may cause serious injury or death •...
  • Page 3: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare to install the kit. Eductor valve bracket (The bracket may already be installed from a previous kit installation) Flange-head bolt (5/16 x 3/4 inch) Flange locknut (5/16 inch)
  • Page 4 Procedure Description Qty. Bulkhead fitting Seal Locking ring Carriage bolt (5/16 x 1 inch) Eductor hose assembly Install the forward hose. Flange locknut (5/16 inch) Retainer R-clamp (5/16 inch) Gasket Flange clamp Eductor supply hose Flange clamp Install the supply hose. Gasket Retainer Note: Determine the left and right sides of the machine from the normal operating position.
  • Page 5 g204657 Figure 3 1. Hoses Repositioning the Pressure Relief Valve and Upper T-Fitting 1. Remove the retainer that secures the pressure-relief valve to the T-fitting at the sprayer pump, and remove the relief valve (Figure g031627 Figure 4 1. Retainer 4.
  • Page 6 g204682 Figure 5 1. Upper T-fitting 2. Lower T-fitting g204708 Figure 7 Installing the Bracket and Eductor 1. Flange locknut (1/4 inch) 5. Reducer adapter Valve Assembly 2. Valve mount bracket 6. Gasket 1. Assemble the valve mount bracket to the front of the 3.
  • Page 7 Installing the Agitation Bypass Installing the Pressure Relief-Hose Hose Assembly 1. Align the 90° barbed fitting of the new agitation 1. Align the 90° fitting of the pressure relief-hose bypass-hose assembly with the open port in the upper assembly with the open port in the upper T-fitting T-fitting and insert the 90°...
  • Page 8 Installing the Supply-Hose Assembly 1. Align the other 90° fitting of the supply-hose assembly with the open port of the lower T-fitting at the sprayer pump and insert the 90° fitting until it is seated (Figure 10). g204731 Figure 11 1.
  • Page 9: Assembling The Frame

    Assembling the Frame Parts needed for this procedure: Eductor mount Flange locknut (5/16 inch) Back plate assembly Right cradle arm Left cradle arm Bushing Pivot pin Jam nut (3/8 inch) Handle Bolt (3/8 x 1-1/4 inches) g204768 Figure 13 Set screw 1.
  • Page 10 Preparing the Cradle Arms 1. Assemble the pivot pin through the upper hole in the cradle arm (Figure 15). g028600 Figure 15 1. Cradle arm (left) 5. Jam nut (3/8 inch) 6. Handle 2. Bolt (3/8 x 1-1/4 inches) 3. Upper hole (Cradle 7.
  • Page 11 9. Install 2 set screws to the left arm at the lower hinge point (Figure 17). Note: Do not tighten the set screw at this time to allow for later adjustment of the cradle system. G013931 g013931 Figure 18 1. Angled tab 4.
  • Page 12 Installing the Eductor Parts needed for this procedure: Handle Socket-head screw (#10-24 x 1/2 inch) Latch post Spring clip Bolt (#10-24 x 1/2 inch) g013932 Figure 19 Locknut (#10-24) 1. Spring tab under pressure 3. Spring tab Eductor 2. Back plate Flange-head bolt (5/16 x 3/4 inch) Flanged-locknut (5/16 inch) 5.
  • Page 13 Assembling the Eductor to the Sprayer 1. Align the holes in the eductor mount plate with the slots in the cradle support frame (Figure 22). Note: The fasteners need to be loose enough so that they can travel in the slot when the eductor is initially raised up into the transport position.
  • Page 14 g023129 Figure 23 1. Spring clip 2. Pivot tube 4. Check the eductor height on the cradle back plate and adjust as necessary. 5. Tighten the fasteners securing the eductor to the cradle. g205932 Note: Torque the fasteners to 36 to 45 N∙m (27 to Figure 24 33 ft-lb).
  • Page 15 Installing the Bulkhead 1. Install the seal over the bulkhead fitting (Figure 27). g205920 Figure 25 g205887 Figure 27 1. Locking ring 3. Bulkhead fitting 2. Locate the forward location on the top of the tank as 2. Seal shown in Figure Note: Locate the drill mark in the center of the 2.
  • Page 16 Installing the Eductor Hose Assembly 1. Remove the 2 bolts (3/8 x 7 inches), 4 washers (3/8 inch), and 2 locknuts (3/8 inch) that secure the front strap halves of the spray tank (Figure 28). g205925 Figure 29 1. 90º barbed fitting 5.
  • Page 17 Installing the Supply Hose Parts needed for this procedure: Eductor supply hose Flange clamp Gasket Retainer g205926 Procedure Figure 30 1. Loosely assemble the straight-barb fitting of the 1. Straight-barb fitting 3. Gasket eductor supply hose onto the flange of the eductor (eductor hose assembly) with a gasket and flange clamp (Figure...
  • Page 18: Finishing The Installation

    Suction lance and hose (optional) Procedure Note: The suction lance and hose are optional accessories. Contact your Authorized Toro Distributor for more information. Retain the suction lance and hose for later use. Read and retain the remaining documentation on using the Chemical...
  • Page 19: Operation

    Handles and Transport Strap Operation Use the upper and lower handles (Figure 33) to raise and lower the eductor and to lock it into the transport position. CAUTION Chemicals are hazardous and can cause personal Hopper Valve injury. Use the hopper valve to introduce chemicals from the eductor •...
  • Page 20 Lowering and Raising the handle out until the spring clip releases from the pivot tube (Figure 35 Figure 37). Eductor Lowering the Educator 1. Grasp the eductor handle and pull the latch handle off the latch post (Figure 35 Figure 36).
  • Page 21 Note: Use a heat-shield blanket underneath the vehicle Figure 40 during stationary operation for additional heat protection. 1. Latch hook 2. Spring plate Contact your Authorized Toro Distributor to obtain a Toro heat-shield blanket kit for turf sprayers.
  • Page 22 Using the Eductor The following procedures assume the following operational states exist for the standard tank agitation: The sprayer is started and running, the pump is engaged and set to the desired pressure, and the throttle is in the mid-range position. g207098 Figure 42 1.
  • Page 23 Loading Liquid or Powdered Loading Chemicals with the Chemical into the Hopper Optional Suction Lance 1. Open the eductor shutoff valve. Note: Lance suction depends upon eductor pressure and flow. For best results, use pressure up to 10 bar (150 psi) 2.
  • Page 24: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The eduction rate is low. 1. There is a lack of flow and pressure to 1. Increase the pump speed. Turn the the eductor system. agitation throttling toward the closed position. 2. The outlet/Inlet hose is obstructed. 2.
  • Page 25 Notes:...
  • Page 26 Notes:...
  • Page 27 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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