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Homologation Kit
Groundsmaster
Unit
Model No. 30667
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
© 2019—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4500-D, 4700-D or Reelmaster
Description
No parts required
No parts required
Right headlight bracket
Left headlight bracket
Bolt (3/8 x 2-1/2 inches)
Flange nut (3/8 inch)
Washer (3/8 x 7/8 inches)
Rubber hanger
Spacer
Bolt (5/16 x 1-5/8 inches)
Flange nut (5/16 inch)
Right headlight assembly
Left headlight assembly
Bent-plate bracket
Horn
Horn bracket
Bolt (3/8 x 5/8 inch)
Flange nut (3/8 inch)
Bolt (1/4 x 2 inches)
Nut (1/4 inch)
Relay switch
Serrated hex-head flange bolt (#8 x 1/2
inch)
Locknut (#8)
Column bracket
Flasher module
On-Off-On rocker switch
Beacon switch
Paddle switch
Horn switch
Horn button
Horn decal (Part No. 104-6957)
Hex socket button-head screw
Speed nut
Register at www.Toro.com.
Form No. 3437-339 Rev A
®
Installation Instructions
Qty.
–
Disconnect the battery.
–
Drill the mounting holes.
1
1
6
6
8
2
Install the headlights.
4
4
4
1
1
2
1
1
1
Install the horn.
1
2
2
1
1
Install the relay switch and decal.
1
1
1
1
1
1
Install the flasher module and switches
on the column bracket.
1
1
1
1
2
Original Instructions (EN)
All Rights Reserved *3437-339* A
Printed in the USA
7000-D Traction
Use
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Summary of Contents for Toro 30667
- Page 1 Form No. 3437-339 Rev A Homologation Kit Groundsmaster ® 4500-D, 4700-D or Reelmaster ® 7000-D Traction Unit Model No. 30667 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.
-
Page 2: Table Of Contents
Procedure Description Qty. Steering-column bracket Column mount bracket Carriage bolt (3/8 x 3/4 inch) Install the column-bracket assembly onto the steering-column. Flange nut (3/8 inch) Foam strip Cable tie Carriage bolt (#10 x 5/8 inch) Locknut (#10) Sensor plate Flange nut (1/4 inch) Brake-sensor bracket Install the brake sensor bracket. - Page 3 Drilling the Mounting Holes No Parts Required Drilling the Holes for the Headlights and the Wire Harness g034758 Remove the nuts from the 2 carriage bolts Figure 1 securing the headlights to the traction-unit frame 1. Platform shroud 4. Self-tapping bolt (2) (Figure 2.
- Page 4 Drilling the Holes for the Horn Bracket Using the dimensions in Figure 3, locate and drill 2 holes (7 mm) through both walls of the roller-support tube. g029796 Figure 3 1. 1.9 cm (3/4 inch) 3. 25.4 cm (10 inches) 2.
- Page 5 Drilling the Mounting Holes in the Rear Bumper for the License Plate Using the dimensions shown in Figure 5, locate and drill 2 holes (9/32 inch) through the outside wall of the Installing the Headlights rear bumper. Parts needed for this procedure: Right headlight bracket Left headlight bracket Bolt (3/8 x 2-1/2 inches)
- Page 6 Installing the Headlight Bracket to Note: Ensure that the turn-signal lens on the headlight is positioned toward the outside of the a Cab Model traction unit. Install a bent-plate bracket onto each of the upper corners of the lower front panel of the cab with the existing screws as shown in Figure g029778...
- Page 7 Installing the Horn Parts needed for this procedure: Horn Horn bracket Bolt (3/8 x 5/8 inch) Flange nut (3/8 inch) Bolt (1/4 x 2 inches) Nut (1/4 inch) Procedure Secure the horn strap to the horn bracket with a bolt (3/8 x 5/8 inch) and a flange nut (3/8 inch) as shown in Figure g034338...
- Page 8 Installing the Relay Switch Installing the Flasher Module and Switches on Parts needed for this procedure: the Column Bracket Relay switch Serrated hex-head flange bolt (#8 x 1/2 inch) Parts needed for this procedure: Locknut (#8) Column bracket Flasher module Procedure On-Off-On rocker switch Secure the relay switch under the battery cover with...
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Page 9: Steering-Column Bracket
Installing the Column-Bracket Assembly onto the Steering Column Parts needed for this procedure: Steering-column bracket Column mount bracket Carriage bolt (3/8 x 3/4 inch) Flange nut (3/8 inch) Foam strip Cable tie g034342 Figure 12 1. On-Off-On rocker switch 6. Column bracket Procedure 2. -
Page 10: Carriage Bolt (#10 X 5/8 Inch)
Insert the cable tie through the slots in the Disassemble the proximity-sensor assembly on column mount bracket so that the ends are the brake-pedal lever (Figure 16) and set aside outward, but do not tie them. all the parts except the proximity sensor. Install the steering-column bracket onto the steering column with the mounting bracket, 2 carriage bolts, and 2 flange nuts... -
Page 11: Left Light Bracket
Important: After you complete the installation of the light kit, verify that the brake sensor activates the brake lights when the brake pedal is pressed. Realign the brake sensor if necessary. Installing the Rear Lamps Parts needed for this procedure: Left light bracket Right light bracket Screw (5/8 x 3 inches) -
Page 12: Plate Light
Note: The left and right light brackets are different. Ensure that you use the correct mount. Installing the License-Plate Bracket Parts needed for this procedure: Plate light Plate bracket Screw (#10 x 5/8 inch) Locknut (#10) Self-tapping screw (5/16 x 1/2 inch) Procedure g023194 Secure the plate light to the license-plate bracket... -
Page 13: Wire Harness
Installing the Wire Harness Parts needed for this procedure: Wire harness Switch-panel-enclosure cover Screw (#10 x 1/2 inch) Mounting pad Cable tie Jumper wire harness (LED headlights only) Procedure g023198 Figure 23 Use the following instructions and illustrations to route 1. -
Page 14: Jumper Wire Harness
g023200 Figure 25 1. Self-tapping screws (#8 x 3. Junction block 1/2 inch) 2. Ground-block terminal 4. Wire harness fuse block Connect the large-ring terminal, from the wire harness, to the stud on the junction block (Figure 25). Install the compartment clamp and seal to the traction unit with the flange-head screw (Figure 23). - Page 15 g312684 Figure 28 1. Turn signal connector 3. Hazard connector 2. Horn connector 4. Beacon connector Install the cover onto the column-bracket assembly with 2 hex socket button-head screws g312120 as shown in Figure Figure 27 1. Platform shroud 5. Headlight wire connectors 2.
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Page 16: Fuse (10 A)
Installing the Fuses and Decal Parts needed for this procedure: g034579 Figure 30 Fuse (10 A) Fuse (15 A) Fuse-box decal Plug the wire-harness connector into the light connector. Route the left, rear wire harness under the left Procedure side of the traction unit to the left, rear light Insert the 3 (10 A) and 1 (15 A) fuses into the (Figure 30). -
Page 17: Hex-Head Screw (1/4 X 2-1/2 Inches)
g032309 Figure 34 Right side shown 1. Plate 3. Holes 2. Light-kit bracket Secure the plates to the light-kit brackets with the 4 hex-head screws (1/4 x 2-1/2 inches) and 4 locknuts (1/4 inch) as shown in Figure g034580 Figure 33 1. - Page 18 Operation Controls Hazard Switch Press the hazard switch (Figure 37) to the O position to activate the front and rear flashing hazard lights. g032311 Figure 36 Right side shown 1. Plate 2. Decals Connecting the Battery No Parts Required g034583 Figure 37 1.
- Page 19 Aiming the Headlights Loosen the mounting nuts and position each headlight so that it points straight ahead. Tighten each mounting nut just enough to hold the headlight in position. Place a flat piece of sheet metal over the face of the headlight.