Siemens FIDAMAT 6 Operating Instructions Manual

Continuous gas analysis, gas analyzer for determination of total hydrocarbon content
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FIDAMAT 6

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Summary of Contents for Siemens FIDAMAT 6

  • Page 1 FIDAMAT 6...
  • Page 3 Introduction Safety instructions Description Continuous Gas Analysis Installing Gas analyzer for determination of total hydrocarbon content Connecting FIDAMAT 6 Commissioning Operating Instructions Operation Functions Service and maintenance Spare parts and accessories Technical specifications Dimensional drawings Appendix List of abbreviations 7MB2421...
  • Page 4: Safety Instructions

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Description ............................17 Field of application and features ..................... 17 3.1.1 Field of application ........................17 3.1.1.1 Field of application of the FIDAMAT 6-E ................17 3.1.1.2 Field of application of the FIDAMAT 6-G ................18 3.1.2 Features and functions ......................19 3.1.3...
  • Page 6 Commissioning and operation ....................58 6.3.1 Warm-up phase........................58 6.3.2 Operating states ........................60 6.3.2.1 Operating state of the FIDAMAT 6-E ..................60 6.3.2.2 Operating state of the FIDAMAT 6-G..................61 6.3.3 State change due to fault / maintenance request ..............62 6.3.4 Measuring ranges ........................
  • Page 7 8.6.7 Save / load data (function 75) ....................116 8.6.8 Suppression of short-term noise signals (function 76) ............118 8.6.9 Analog output memory (function 77) ..................119 8.6.10 Calibration tolerances (function 78) ..................119 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 8 10.4.2 Device views of FIDAMAT 6-G .................... 161 Technical specifications ........................167 11.1 General technical data of the FIDAMAT 6 gas analyzers ............ 167 11.2 Technical specifications of the FIDAMAT 6-E ..............169 11.3 Technical data of the FIDAMAT 6-G ..................170 Dimensional drawings ..........................
  • Page 9 Motherboard pin assignments ....................180 A.5.2 Plug connector assignment of the optional board and PROFIBUS ........181 A.5.3 Gas flow of the FIDAMAT 6-E ....................182 A.5.4 Gas flow of the FIDAMAT 6-G ....................183 List of abbreviations ..........................185 List of abbreviations ......................
  • Page 10 Table of contents FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 11: Introduction

    The name of the device version involved is indicated when describing differences. However, where features or procedures are described that apply to all versions of the FIDAMAT 6 series, the standard name FIDAMAT 6 will be used or omitted altogether. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 12: General Information

    For further information, or in the case of problems which are not covered in enough detail in this document, please request the required information from your local or responsible Siemens regional office. Note In particular, before using the device for new research and development applications, we recommend that you first contact us to discuss the application in question.
  • Page 13: Qualified Personnel

    All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable liability provisions. The provisions defined in the sales contract for the responsibility for defects are neither extended nor limited by the remarks in this document.
  • Page 14: Date Of Manufacture

    1967, 1987, 2007, 2027 1968, 1988, 2008, 2028 1969, 1989, 2009, 2029 In conformance with DIN EN 60062 The identifier of the manufacturing location (e.g. N1) is added as a prefix to the actual serial number FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 15: Standards And Regulations

    Therefore, please be environmentally conscious: ● Ensure that this product is recycled at the end of its life cycle through the relevant local facilities! ● Observe the relevant regulations in your country. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 16 Introduction 1.9 Information on recycling FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 17: Safety Instructions

    The device is not designed for measurement of ignitable gas mixtures. • If the device is used to measure flammable gases that can combine with air or oxygen to form an ignitable gas mixture, take special explosion protection measures! FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 18 • Only carry out modifications or repairs that are described in the operating instructions for the device. • Failure to observe this requirement cancels the manufacturer's warranty and the product approvals. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 19: Description

    Note The FIDAMAT 6 is designed for continuous operation. Frequent switching on and off (e.g. daily) can negatively affect the service life of the ignition device and pilot light.
  • Page 20: Field Of Application Of The Fidamat 6-G

    Description 3.1 Field of application and features Fields of application The FIDAMAT 6-E gas analyzer is characterized by a wide range of possible applications and is used in the following fields: ● Environmental protection ● Wastewater treatment in combination with a stripping device for verification of hydrocarbon content of liquids ●...
  • Page 21: Features And Functions

    The device is also equipped with warning and fault messages, e.g. in case of the following: ● Failure of combustion gas ● Extinguishing of the flame Fields of application The FIDAMAT 6-G gas analyzer can be used in the following fields: ● Quality monitoring ● Ultra-pure gas measurement in media such as O , CO...
  • Page 22: Certified Operation For Emission Monitoring According To En 15267-3

    For this purpose, the analyzer must be supplied with the current oxygen concentration value of the sample gas. This is done by an external measuring instrument, which must also meet the requirements of EN 15267-3 (e.g. ULTRAMAT 23 or OXYMAT 6). FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 23: Design

    ● Electronics ● Analyzer part The FIDAMAT 6 is designed in such a way that the parts contained in it are easy to access for service. Access from both the top (for maintenance of individual components) and the rear is possible. The gas connections and the electrical connections are located on the back of the device.
  • Page 24: Design Of The Enclosure

    Description 3.2 Design Analyzer part The analyzer part of the FIDAMAT 6-E consists of an oven in which the following components are installed: ● Flame ionization detector (FID) ● Various restrictors ● Heated sample gas filter (FIDAMAT 6-E only) Outside the oven are: ●...
  • Page 25: Control Panel And Communication

    ● Menu-driven operation for parameter assignment, test functions and calibration ● User help in plain text ● Graphical display of the concentration curve; time intervals can be configured ● Bilingual operating software: – German/English – English/Spanish – French/English – Spanish/English – Italian/English FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 26 The inputs and outputs have the following properties and functions: ● Two analog inputs can be configured ● One analog output 0/2/4 – 20 mA ● Six user-configurable binary inputs, for example, for: – Autorange – Processing external signals from the sample preparation FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 27 – to TCP/IP-Ethernet (ELAN networking) – to USB (ELAN networking) ● Plug-in card for PROFIBUS DP/PA for connection to networks ● Networking with the SIPROM GA software as a service and maintenance tool (for ELAN) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 28: Method Of Operation

    Note Differences in the method of operation for the device versions Unless stated otherwise, the description relates to both device versions of the FIDAMAT 6. The measuring principle is based on flame ionization detection (FID) with a detection limit of approximately 0.1 ppm.
  • Page 29 FID. You can use function 2 "Diagnostic values" to retrieve the current temperature of the FID under "Flame". FIDAMAT 6-E: When the flame has reached a temperature of 220 °C (430 °F), the pump startup begins automatically.
  • Page 30: Gas Flow

    Description 3.5 Gas flow Gas flow 3.5.1 Gas flow of the FIDAMAT 6-E ① ⑩ Sample chamber Sample gas ② ⑪ Heated oven Zero gas ③ ⑫ Pressure sensor Calibration gas ④ ⑬ Mechanical pressure regula- Filter ⑤ ⑭ Solenoid valve Mechanical pressure regulator ⑥...
  • Page 31: Gas Flow Of The Fidamat 6-G

    Description 3.5 Gas flow 3.5.2 Gas flow of the FIDAMAT 6-G ① ⑨ Sample chamber Combustion air ② ⑩ Heated oven Sample gas ③ ⑪ Pressure sensor Zero gas ④ ⑫ Mechanical pressure regula- Calibration gas ⑤ ⑬ Solenoid valve Flushing outlet ⑥...
  • Page 32: Communication

    ELAN interface ELAN is a standard integrated serial interface (RS485) which allows communication with several analyzers. It networks up to 12 analyzers. The functional principle of the ELAN interface is shown in the following figure: FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 33 Optional: RS485 repeater ⑤ RS485 cable Figure 3-5 Typical structure of an ELAN network (RS485) Interface parameters Parameter Value Level RS485 Baud rate 9600 Data bit Stop bit Start bit Parity None No information feedback FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 34: Siprom Ga

    ● Online help ● Cyclic storage of measured values ● Status on hard disk and export to commercially available user programs ● Download of new software ● Drift values according to QAL 3, DIN EN 14181 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 35: Upgrading Options

    ● Windows 7 ● Windows 10 3.6.3.2 Upgrading options You can order the current device firmware as a chip set with the following article numbers: Firmware upgrades for older analyzers Article number FIDAMAT 6-E German A5E00223093 English A5E00223146 French A5E00223149...
  • Page 36: Profibus Dp/Pa

    3.6.4 PROFIBUS DP/PA PROFIBUS DP/PA is the leading fieldbus on the market. All Siemens gas analyzers with an optional – also retrofittable – plug-in card are Profibus-compatible and comply with the binding "Device profile for analyzers" defined by the PNO (PROFIBUS International). Central access to the system analyzers is possible with the SIMATIC PDM software tool.
  • Page 37 Description 3.6 Communication Figure 3-6 Typical structure of a PROFIBUS system See also Spare parts list (Page 146) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 38 Description 3.6 Communication FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 39: Installing

    • Make sure before installing the device that there is no visible damage. • Ensure that the process connections are clean and that the seals and cable glands are suitable. • Mount the device using a suitable tool. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 40: Mounting Instructions

    Install the device at a location where it is protected against: • Direct heat and solar radiation • Mechanical damage • Vibrations • Contamination • Intrusion of dust • Corrosive media • Moisture • Significant and rapid temperature fluctuations • Strong air flow FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 41: Cabinet Installation

    Although the FIDAMAT 6 has an built-in fan, you must provide for adequate ventilation. If several devices are placed in a cabinet, install the FIDAMAT 6 at the top due to its high heat emission. Alternatively, ensure there is a clearance of at least 4 to 5 cm (1 height unit) above the device.
  • Page 42 Installing 4.4 Ventilation of the device FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 43: Connecting

    • Before toxic, corrosive or flammable gases are introduced, carry out a leak test for the pipe connections. • Flush the device with oil-free and dry purge air or inert gas. • Collect the emerging purging gas for environmentally-friendly disposal with a suitable device. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 44: Gas And Electrical Connections On The Device

    The connected cables are shielded via the plug connections. The core cross-section should be ≥ 0.5 mm². Cables of type JE-LiYCY...BD are recommended. The cable length of the analog output depends on the load. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 45 Combustion air, pipe union 6 mm or 1/4" Network connection and micro fuses ⑥ ⑫ Zero gas, pipe union 6 mm or 1/4" 25-pin socket: Binary inputs and relay out- puts Figure 5-1 Gas and electrical connections of the FIDAMAT 6-E FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 46: Gas Connections

    Otherwise there is a danger that the gas path will leak. FIDAMAT 6-E: The sample gas is drawn in by a diaphragm pump with a capacity of approximately 1 l/min. Ensure that the sample gas is at atmospheric pressure. However, the device can also be operated at a constant overpressure or underpressure of up to 100 hPA.
  • Page 47: Connecting Gas

    Connecting 5.3 Gas connections Pressure sensors The FIDAMAT 6 has two internal pressure sensors for measuring the sample gas pressure (= combustion air pressure) and the combustion gas pressure. Sample gas path in the device (containment system) Materials that come in contact with the sample gas must be resistant to it. The gas paths and gaskets are made of stainless steel 1.4571 / 1.4404 (gas outlets), graphite and/or PTFE.
  • Page 48: Electrical Connection

    • Use shielded lines to guarantee the full specification according to Ethernet/PROFIBUS. Note Securing plug-in connections Plug-in connections without interlock can loosen and fall out. • Secure plug-in connections without interlock mechanically, for example, with a cable tie. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 49: Connecting Signal Cables

    The core cross-section must be ≥ 0.5 mm². We recommend cables of type JE-LiYCY...BD. The cable length of the analog output depends on the load. See also Plug connector assignment of the optional board and PROFIBUS (Page 50) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 50: Connecting The Power Supply

    Tighten the screws in the IEC plug with the following torques: – 0.5 Nm at the terminal clamps – 0.3 Nm at the line terminals (strain relief) and the connector enclosure 2. Connect the IEC plug. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 51: Circuit Diagrams (Pin Assignment)

    Connecting 5.4 Electrical connection 5.4.4 Circuit diagrams (pin assignment) 5.4.4.1 Motherboard pin assignments Figure 5-3 Motherboard pin assignment FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 52: Plug Connector Assignment Of The Optional Board And Profibus

    Connecting 5.4 Electrical connection 5.4.4.2 Plug connector assignment of the optional board and PROFIBUS Figure 5-4 Pin assignment of the option board and PROFIBUS connector, 19" rack unit FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 53: Elan Interface Cable

    9 in the first and last connector of a bus cable (see figure "Pin assignment"). Note For a cable length greater than 500 m or in the case of high interferences, we recommend that a repeater be installed. For additional information, refer to the ELAN interface description. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 54 Connecting 5.4 Electrical connection Article numbers: ● C79000-B5200-C176 German ● C79000-B5276-C176 English Figure 5-5 Pin assignment See also ELAN configuration (function 73) (Page 115) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 55: Commissioning

    When toxic or aggressive gases are measured, they may be released through leaky exhaust gas lines. • Use parts made of sample-gas-resistant material for the exhaust gas lines (see section Design of the device (Page 21)). FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 56 • Take appropriate protective measures, for example contact protection. • Make sure that the maximum ambient temperature is not exceeded by implementing protective measures. Refer to the information in the section "Technical specifications (Page 167)". FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 57: Preparation For Commissioning

    6.2.2.1 Supply gas The FIDAMAT 6 is often used to measure hydrocarbons with a concentration of less than 1 ppm. The supply gases (combustion gas, combustion air and zero gas) must have a degree of purity of 5.0 (= 99.9990%) in order to guarantee correct measurements. The higher the purity of the supply gases, the lower the zero current and thus the noise that defines the lower detection limit.
  • Page 58: Sample Gas

    FIDAMAT 6-E: The sample gas is drawn in across a sample gas filter heated to a maximum of 200 °C (392 °F) that acts as a secondary filter for the gas. The filter is made of sintered metal (CrNi steel), has a pore width of 30 µm and an area of 3 cm...
  • Page 59 After applying the test pressure, note the start and end of the measurement for determining Δp. Start of measurement x min End of measurement y min after after applying test pressure applying test pressure Sample gas path Supply gas inlets FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 60: Commissioning And Operation

    In this phase, the oven warms up (temperature can be called using function 2 "Diagnostic values"). 2. Chamber in heating phase The FID is being warmed up. 3. Combustion gas test The device checks the combustion gas supply. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 61 During the warm-up phase, "WARMUP" appears in the bottom line of the measured value display, alternately with the current warm-up step. FIDAMAT 6-E: When the device has detected that the flame is burning, the pump is switched on and the analyzer is set to "Measuring" operating state.
  • Page 62: Operating States

    6.3 Commissioning and operation 6.3.2 Operating states 6.3.2.1 Operating state of the FIDAMAT 6-E Figure 6-1 Operating states of the FIDAMAT 6-E You can manually set another start-up state using function 91. The start-up state is automatically changed by faults/maintenance requests that occur.
  • Page 63: Operating State Of The Fidamat 6-G

    Commissioning 6.3 Commissioning and operation 6.3.2.2 Operating state of the FIDAMAT 6-G Figure 6-2 Operating states of the FIDAMAT 6-G You can manually set another start-up state using function 91. The start-up state is automatically changed by faults/maintenance requests that occur.
  • Page 64: State Change Due To Fault / Maintenance Request

    Last state New state S1: Parameter memory - - - S2: Pump does not start up Warming-up | Standby Standby (FIDAMAT 6-E only) S3: Flame does not ignite Warming-up Pause S4: External fault - - - S5: Oven temperature Warming-up | Standby | Measuring...
  • Page 65: Measuring Ranges

    F = (full-scale value of smallest measuring range) / (full-scale value of smallest measuring range - start-of-scale value) . "F" should not exceed a value of "7" here. In general, we recommend that the smallest span not be increased by more than approximately 30%. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 66 The measuring range must not fall below the smallest measuring range (according to the rating plate), since in this case the noise and temperature influences on the measured value will increase relative to the measuring range, which would impair repeatability and worsen the drift behavior. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 67: Operation

    11 Display of activated measuring ranges with marking of the current range 5 Measured value 12 Numeric keypad 6 Status message 13 Function keypad 7 Status line Figure 7-1 Measured value display and operator panel FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 68 ■ = activated (ON state; also in status message in the status line) □ = deactivated (OFF state; also in status message in the status line) ► = access a submenu/subfunction ● = initiate a function/subfunction (e.g. Start calibration...) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 69 Operation 7.1 User interface and operating modes Device operating modes Table 7- 2 Operating modes of the FIDAMAT 6 Mode Properties Remarks Coded display mode The device only supplies relia- Measured value display is • ble measured values in this shown mode, provided it is in "Measur-...
  • Page 70 Operation 7.1 User interface and operating modes Schematic diagram of the operating sequence with operating modes Figure 7-2 Operating sequence FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 71: Measured Value Display

    On the right side of the measured value display is the measured component with an arrow pointing to the right (►). A softkey is assigned to this component. Press this softkey to call the main menu. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 72: Entering A Submenu

    Decoding also activates the measured value memory, providing you have parameterized it using function 77. The coding status of the device can be read in the status line of the measured value display as a symbol "■ CODE" for "coded" or "□ CODE" for "decoded". FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 73: Jump Back To Coded/Decoded Display Mode

    1. Enter the number of the desired function using the number keys. 2. Press the softkey of the component with the arrow ►. If the desired function is protected by a code, you will be asked to enter the code. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 74: Calibration

    Calibrate the zero point using function 20, and the span using function 21. 7.6.2 Calibration examples a) Detection of hydrocarbons in air Measuring range: 0 – 20 ppm C1 Calibration gas: 15 ppm methane in air FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 75 90 ppm C1 yields span 0 ppm C3 Span: 30 ppm C3 30 ppm C3 Calibrate the zero point Calibrating the span Note The operator input options of the named functions are described in detail in "Functions". FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 76 Operation 7.6 Calibration FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 77: Functions

    Status messages G. signal display Select digits LCD contrast Ignite flame Date/Time Sample selection Setup logbook Int. valves Adjust external pressure (FIDAMAT 6-G only) Configuration (code 2) Analog output Relay assignment Binary inputs ELAN configuration Reset Save data, load FIDAMAT 6...
  • Page 78: Analyzer Status

    Error On/Off PROFIBUS config. (only with option board) Start-up state (operating states) Pressure values Dimension Factory settings See also Fast function selection (Page 71) Analyzer status 8.2.1 Analyzer status submenu Figure 8-1 Analyzer status submenu FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 79: Analyzer Configuration (Function 1)

    Version of the adapter board boot software 8.2.3 Diagnostic values (function 2) The most important diagnostic values may be called using function 2. They may allow conclusions to be drawn for evaluation of errors or setting work. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 80: Logbook (Function 3)

    List of maintenance requests (Page 139) List of faults (Page 140) 8.2.5 Display measuring ranges (function 4) The measuring ranges defined using function 41 are listed here. However, you cannot carry out any changes in this function. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 81: Calibration

    This menu is protected by the code of code level 1. The FIDAMAT 6 offers the option of a manual or automatic calibration (function 24). The latter is only possible with an optional board which contains an additional eight binary outputs and eight relay outputs.
  • Page 82: Zero Calibration (Function 20)

    Electric time constants (function 50) (Page 94) 8.3.3 Span calibration (function 21) After call up of function 21, the internal calibration gas valve is opened. Note For calibration of device version 7MB2421-xDA1x-1AAx–Y37, only oxygen-free gases are permitted to be used. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 83 If you make a mistake during the calibration (e.g. wrong calibration gas), reload the original calibration by pressing the "CANCEL" softkey. Total range calibration ("Measuring" operating state required) "Total range calibration" A total range calibration is only possible if the subfunction is activated under function 23. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 84: Setting The Setpoints (Function 22)

    The function screen shows the setpoint input with total calibration. The fourth measuring range is chosen here as the leading measuring range. With single calibration, there is no choice for the leading measuring range. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 85: Total / Single Calibration (Function 23)

    (option board). If it does not, a corresponding message will appear on the display when the AUTOCAL function is called. Automatic calibration can only be started when the device is in "Measuring" operating state! Figure 8-8 AUTOCAL function FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 86 "Trigger Autocal once": "Autocal on" "Trigger state, you can start an AUTOCAL sequence at any time with the Autocal once" softkey, providing the device is in "Measuring" operating state. A sequence FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 87 AUTOCAL. Relay outputs If you have defined relay outputs for the sample gas, zero gas, calibration gases and/or measuring/calibration (function 71), these are used to actuate the corresponding external FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 88 9. Short-term signaling contact in order to be able to start AUTOCAL on another device or channel. The specified AUTOCAL sequence is shown in the following function screens. Figure 8-11 Example AUTOCAL sequence Figure 8-12 Example AUTOCAL sequence FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 89 Figure 8-13 Example AUTOCAL sequence List for the AUTOCAL sequence: Note Zero gas 2 is not used with FIDAMAT 6. Autocal/-check cyclic parameter Figure 8-14 AUTOCAL/-check cyclic parameter With this subfunction, you configure various time constants for activating a cyclically recurring AUTOCAL.
  • Page 90 When a calibration limit is exceeded, the maintenance request W10 is set, and also, if configured, the relay "Acal Chk Dif". Both will be reset again after an error-free AUTOCAL Check. W10 is retained in the logbook. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 91: Drift Values (Function 25)

    If total calibration is selected here, only the selected measuring range for the sensitivity calibration is displayed. For single calibration, all measuring ranges can be individually adjusted and can therefore have different drift values, which are shown separately. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 92: Measuring Ranges

    ● At least two measuring ranges must be available. A measuring range is regarded as available when the following is true: Measuring range start value ≠ measuring range end value ● The measuring spans must become larger ● The measuring ranges must "border on" each other or overlap FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 93 Start of measuring range End of measuring range Lower switchover point: Select smaller measuring range Upper switchover point: Select larger measuring range Figure 8-19 Measuring range type A The following applies to the measuring range switchover: FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 94 Lower switchover point: Select smaller measuring range Upper switchover point: Select larger measuring range Figure 8-21 Measuring range type B The following applies to the measuring range switchover: Figure 8-22 Measuring range switchover type B FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 95: Define Measuring Ranges (Function 41)

    (20 mA) of the analog output. If the message "Measuring ranges not plausible!" appears, this means that autoranging is not possible. If the start-of-scale and full-scale values are "0", the measuring range is deactivated. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 96: Parameters

    The display delay is given as the 90% time. The time constant "ti" acts within an parameterizable effective interval which is defined in % of the smallest span. It attenuates small changes in the measurement (e.g. noise) on the one FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 97: Limits (Function 51)

    The response of a limit relay is registered in the logbook (function 3). As soon as the cause of the limit alarm has been eliminated, the limit relay is reset automatically. "Limit…" You can change to the next limit using the fifth softkey ( FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 98: On/Off Functions (Function 52)

    Table 8- 2 Functions switched on/off by function 52 Designation Function Remarks Total range calibration Automatic measuring range switchover Limit alarm on/off 1 Limit alarm on/off 2 Limit alarm on/off 3 Limit alarm on/off 4 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 99: Status Messages (Function 53)

    The message CODE ■/□ provides information on the current operating mode ("Coded display mode"/"Decoded display mode") and is therefore always displayed. The device activates the function control (softkey 5 in the function display) when it determines that the measured value was influenced. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 100 In addition, when communication is over the ELAN interface, the message "Remote" is displayed – also alternating – with display of the device status. See also Select measuring ranges (function 40) (Page 90) Limits (function 51) (Page 95) Analog output memory (function 77) (Page 119) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 101: Graphical Representation Of Measured Values (Function 54)

    Measured value trend The most recent measured value is on the time axis at the left at t = 0. Select softkey 1 "Parameters". Here, assign a certain measuring range to the measured value axis: FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 102: Measured Value Display (Function 55)

    With the softkeys 3 and 4, you can choose the total number of digits and the maximum number of decimal places. Note that a maximum of five digits can be displayed (decimal point also counts as one digit). FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 103: Lcd Contrast (Function 56)

    For checking/testing purposes, you can also ignite the flame manually using function 57. Press the second softkey to activate ("■") or deactivate ("□") the ignition. The display shows the temperature of the flame and the measured current. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 104: Date/Time (Function 58)

    Press the third softkey in order to accept the set data. These then appear at the bottom edge of the display. See also Logbook (function 3) (Page 78) Logbook settings (function 60) (Page 103) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 105: Measuring Point Switching (Function 59)

    You also use function 71 to configure the signal relay. See also Relay outputs (function 71) (Page 107) 8.5.12 Logbook settings (function 60) Figure 8-37 Configuring the logbook FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 106: Internal Valves (Function 61)

    The internal valves block or open the gas flow for combustion gas, combustion air, zero gas, calibration gas and sample gas. 8.5.14 Set external pressure (function 62) Note This function is valid only for FIDAMAT 6-G. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 107: Configuration

    All functions of this menu are only accessible via the code of level 2. This menu contains all functions required for configuring the device. Press the fifth softkey ("...continue") to branch to further configuration functions. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 108: Analog Output (Function 70)

    / mA operation fault / CTRL Start-of-scale Full-scale value / Start-of-scale Full-scale value / value / mA value / mA 0 – 20 2 – 20 4 – 20 4 – 20 (NAMUR) 20.5 21.5 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 109: Relay Outputs (Function 71)

    Relay is permanently pas- sive (zero current) Fault Fault Also shown in status line of measured value display Maintenance request Maintenance request Also shown in status line of measured value display Calibration Calibration running For identification purposes FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 110 Actuation of valves valve is open Combustion air Combustion air valve Actuation of valves is open Operator input prompt Operator intervention Gas connection faulty; required W5 (combustion air/combustion gas) pre- sent; Device in PAUSE / STANDBY FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 111: Binary Inputs (Function 72)

    Here you assign one of the control functions listed below to each input as you like, whereby every function may only be assigned once. The connection assignments for the individual inputs can be found in the section "Electrical connection". FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 112 Effective control only possible in "Measuring" operat- ing state! Relay must be configured for zero gas. After the input is set, the device changes from "Measuring" to "Cali- brating" operating state. See also "Example of binary inputs" FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 113 Standby N, X Sets the "Standby" start-up state (Function 91). This allows the sample gas pump to be switched off. Only valid for FIDAMAT 6-E (with pump) firmware version V1.3.5 or higher. See also Binary inputs (function 72) (Page 109) Example for zero calibration Calibrate the zero point via the binary inputs by taking the following steps.
  • Page 114 1. Now set the "Zero gas" binary input with the necessary voltage for at least 1 second. The device opens the zero gas valve and closes the sample gas valve (sample gas valve only available in FIDAMAT 6-G). At the same time, the device switches to "Calibrating" operating state (shown in the measured value display with "■...
  • Page 115 2. Now set the "Calibration gas" binary input with the necessary voltage for at least 1 second. For FIDAMAT 6-E: The corresponding relay is energized by the binary input and now opens the calibration gas valve. For FIDAMAT 6-G: The corresponding relay is energized by the binary input and now opens the calibration gas valve and closes the sample gas valve.
  • Page 116 The following figure illustrates the sequence: Figure 8-46 Calibration of the span via binary inputs See also Select measuring ranges (function 40) (Page 90) Relay outputs (function 71) (Page 107) Binary inputs (function 72) (Page 109) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 117: Elan Configuration (Function 73)

    Display of the tag assigned for this device in the ELAN network. Further ELAN details can be found in the ELAN interface description: ● (C79000-B5200-C176 German) ● (C79000-B5276-C176 English) See also ELAN interface cable (Page 51) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 118: Reset (Function 74)

    , to load the last user data saved. These functions are important when the device is undergoing repairs or maintenance work, or, for example, if new parameter settings are to be tried out. Press softkey 3 to restore the factory settings. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 119 If you neglect to do this, there is a danger that a previous (unwanted) configuration will be loaded by "Load user data" (function 75). The following figure shows an overview of the interaction between the various memory modules. Figure 8-50 Memory modules FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 120: Suppression Of Short-Term Noise Signals (Function 76)

    When this function is activated, the settings of function 50 ("Electric time constants") must be taken into account, since these are executed first. See also Electric time constants (function 50) (Page 94) Relay outputs (function 71) (Page 107) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 121: Analog Output Memory (Function 77)

    Calibration tolerances (function 78) Setting the calibration tolerances Figure 8-53 Setting the calibration tolerances With this function, you define the calibration tolerances. "Signal tolerance violation" With softkey 3 , you activate or deactivate the tolerance monitoring. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 122 If the zero/span deviates by more than the configured value compared to the last calibration, and if "Signal tolerance violation" is activated, the corresponding relay signals a maintenance request. See also Total / single calibration (function 23) (Page 83) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 123: Change Codes (Function 79)

    After pressing the [INFO] key, a message is displayed in plain text. The [MEAS] and [ESC] keys retain their "jump back" function. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 124: Language Selection (Function 81)

    With the analog test, the analog output is set to a constant current of 0 to 24000 µA for testing purposes. The analog input displays the input currents in µA. 8.6.13 Language selection (function 81) Figure 8-57 Selecting a language FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 125: Correction Of Cross-Interference (Function 83)

    (if English is the first language, Spanish is set as the second language). 8.6.14 Correction of cross-interference (function 83) Correction of cross-interference is not usually necessary with the FIDAMAT 6. If you still want a cross-interference correction in particular cases, it is first necessary to distinguish what type of interference exists.
  • Page 126 ELAN) to the device for correction of cross-interference. Press softkey 1 again to perform the cross-interference correction via the RS 485 (ELAN) serial interface. "…via Here, the same inputs are to be made as for the correction of cross-interference analog input" FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 127: Switch Valves (Function 85)

    The "Switch valves" function only applies to the relay functions "Zero gas", "Calibration gas 1 to 4" and "Sample gas". Only one valve can be switched at a time, since the valves are mutually interlocked. See also Relay outputs (function 71) (Page 107) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 128: Linear Temperature Compensation (Function 86)

    Figure 8-62 Compensating the temperature The FIDAMAT 6 is temperature compensated both at the zero point as well as for the span. If an additional temperature error occurs during operation, compensate it with this function. "Aftercompensation of the zero point": Based on an average analyzer temperature, define two different correction values for ranges of increased temperature decreased temperature.
  • Page 129: Error On/Off (Function 87)

    (or the first 16 characters thereof). "Ident number" ● You set the configuration behavior of the device with the (softkey 2). Parameters 0, 1 and 3 can be selected and have the following meaning: FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 130: Start-Up State (Function 91)

    The current software version of the PROFIBUS card and the boot software version are indicated in the bottom lines of the display. 8.6.19 Start-up state (function 91) Figure 8-65 Change start-up state/operating state (FIDAMAT 6-E) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 131 Functions 8.6 Configuration Figure 8-66 Change start-up state/operating state (FIDAMAT 6-G) This function can be used to set the device to different start-up states. Standby (FIDAMAT 6-E only) The pump is switched off with this setting. When this state is exited, the pump is started and the device goes to 'Measuring' state.
  • Page 132: Pressure Values (Function 92)

    Min. rise for starting pump When the pump starts, the combustion air pres- sure must rise by this value for the device to go to "Measuring" operating state. This value can be changed. Actual pressure Is automatically displayed FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 133: Dimensions (Function 93)

    With this function, the operator can access the factory functions level. These settings are intended only for maintenance personnel and are therefore protected by an additional code. After activating this function, a message appears which prompts you to enter the corresponding code. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 134 Functions 8.6 Configuration FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 135: Service And Maintenance

    Faulty mounting or calibration can lead to dangerous gas leaks. This can lead to intoxications or burns as well as corrosion damage at the device. • Only carry out adjustments using appropriate tools in order to avoid short-circuits on the electronic PCBs. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 136 Do so by touching grounded metallic objects. Always use grounded measuring instruments. CAUTION Faults at the device For faults which you are unable to eliminate, place the device out of service and protect it against inadvertent commissioning. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 137: General Information On Maintenance

    – For leakage of the sample gas path within the device ● Check the device for leaks after every intervention in the gas path. Refer to section "Checking for leaks (Page 56)" for information on this. ● FIDAMAT 6-E: Perform pump maintenance every 6 months. Replace the pump diaphragm. Note...
  • Page 138: Cleaning The Device

    Removing the option board/adapter board The procedure is the same as for the motherboard. Unlike the motherboard, both the option and adapter boards are fixed to the rear of the housing with only two screws. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 139: Replacing Line Fuses

    To install the new thermal fuse, carry out the same steps in the opposite order. Maintenance request and fault message The FIDAMAT 6 is able to detect functional irregularities. These appear as "Maintenance request" or "Fault" in the status line of the measured-value display. At the same time, they are recorded in the logbook and can be called up there.
  • Page 140 If the device activates the function control, this is noted in the logbook. See also Logbook settings (function 60) (Page 103) Relay outputs (function 71) (Page 107) Analog output memory (function 77) (Page 119) Error on/off (function 87) (Page 127) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 141: List Of Maintenance Requests

    9.8 List of maintenance requests List of maintenance requests For FIDAMAT 6, the following messages require a maintenance request (display in the status line and storage in the logbook) and are signaled externally if you have configured a corresponding relay under function 71.
  • Page 142: List Of Faults

    There is a defect in the device. The measurements are incorrect. With function 87, you can switch off each fault individually, which means suppressing the display in the status line, storage in the logbook and the external signal. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 143 Pump does not Combustion air pressure Check combustion air pres- • • start up (sample gas) too high sure (FIDAMAT 6-E Pump defective Repair/replace pump • • only) Flame does not No combustion gas or no Check combustion •...
  • Page 144: Other Faults

    Make sure the gases are purified properly. A larger zero drift is usually a sign that residues or dust particles have deposited in the FID. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 145 Exhaust gas line is congested/clogged, e.g. by water condensation See also Zero calibration (function 20) (Page 80) Span calibration (function 21) (Page 80) Cleaning the device (Page 136) General technical data of the FIDAMAT 6 gas analyzers (Page 167) FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 146 Service and maintenance 9.10 Other faults FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 147: Spare Parts And Accessories

    The order for spare parts must contain the following information: ● Quantity ● Designation of the spare part ● Article number of the spare part ● Device name, MLFB and serial number of the gas analyzer for which the spare part is intended FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 148: Spare Parts List

    Spare parts and accessories 10.2 Spare parts list Ordering example: 1 (unit) Sample gas pump for FIDAMAT 6-E A5E00882121 FIDAMAT 6, 7MB2421-0DA10-0AA0, N1RD204 10.2 Spare parts list Table 10- 1 Spare parts list Spare part Comment Article number Union nuts Pack of 10 C79451–A3040–D126...
  • Page 149 A5E00296569 Crimp restrictor DR2 A5E00296570 Crimp restrictor DR3 A5E00296571 Crimp restrictor DR4 A5E00296573 Crimp restrictor DR5 (FIDAMAT 6-E) A5E00296576 Restrictor lines DR6 (FIDAMAT 6-E) Restrictor line 4FS, complete A5E00296070 Damping restrictor DR7 (FIDAMAT 6-E) complete with tube and gas- A5E00313836...
  • Page 150 115 V A5E00308869 Sample gas pump (FIDAMAT 6-E) A5E00882121 Rubber pad for sample gas pump A5E47395381 (FIDAMAT 6-E) Gasket set for pump (FIDAMAT 6-E) A5E03792459 Filter with gasket for sample gas A5E00248845 (FIDAMAT 6-E) Filter (FIDAMAT 6-E) Complete, 6 mm...
  • Page 151: Gas Flow Diagram With Spare Parts

    Spare parts and accessories 10.3 Gas flow diagram with spare parts 10.3 Gas flow diagram with spare parts 10.3.1 Gas flow diagram of FIDAMAT 6-E Figure 10-2 Gas flow diagram with spare parts/gaskets of FIDAMAT 6-E FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 152 Restrictor 7 Damping restrictor complete with tube and A5E00313836 seals Restrictor 8 Crimp restrictor (safety) A5E00296580 4-way distributor A5E00296582 3-way distributor A5E00296585 3-way distributor A5E00296588 3-way distributor A5E00296591 3-way distributor A5E00296593 4-way distributor A5E00296597 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 153 A5E00296565 DR1/DR2 Pressure regulator DR1 (combustion A5E00248851 gas)/pressure regulator DR2 (combustion air) Pressure sensor 1 (combustion gas) A5E00284096 Pressure sensor 2 (combustion air) A5E00284095 FI detector A5E00295816 FID oven FID oven insert A5E00248859 insert FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 154: Gas Flow Diagram Of Fidamat 6-G

    Spare parts and accessories 10.3 Gas flow diagram with spare parts 10.3.2 Gas flow diagram of FIDAMAT 6-G Figure 10-3 Gas flow diagram with spare parts/gaskets of FIDAMAT 6-G FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 155 9/ 10/ 11 Restrictor 12 Crimp restrictor A5E00782981 Restrictor 13 Crimp restrictor, restrictor line 1FS A5E00417394 (sample gas) 4-way distributor A5E00296582 3-way distributor A5E00296585 3-way distributor A5E00296588 3-way distributor A5E00296591 T6/ T9/ T13 4-way distributor A5E00296597 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 156 DR1/DR2 Pressure regulator 1 (combustion A5E00248851 gas)/pressure regulator 2 (combustion air) Pressure sensor 1 (combustion gas) A5E00284096 Pressure sensor 2 (combustion air) A5E00284095 FI detector A5E00295816 FID oven in- FID oven insert A5E00429789 sert FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 157: Device Views With Spare Part Numbers

    Firmware FIDAMAT 6-E French A5E00223149 Firmware FIDAMAT 6-E Spanish A5E00223152 Firmware FIDAMAT 6-E Italian A5E00223155 Motherboard with firmware FIDAMAT 6-E German A5E00295472 Motherboard with firmware FIDAMAT 6-E English A5E00295543 Motherboard with firmware FIDAMAT 6-E French A5E00295560 Motherboard with firmware FIDAMAT 6-E Spanish...
  • Page 158 ⑦ Cable, heater for oven 230 V A5E00283817 Cable, heater for oven 115 V A5E00295469 ⑧ Pump FIDAMAT 6-E A5E00882121 Gasket set for pump FIDAMAT 6-E A5E03792459 ⑨ Oven complete without analyzer part A5E00295345 ⑩ Front panel FIDAMAT 6 A5E00248790...
  • Page 159 Cable, heater for oven 230 V terminal PIN 1 to 6 connected A5E00283817 ⑬ Cable, solenoid valve MV1 – MV4 A5E00283800 ⑭ Cable, temperature sensor for analyzer part FIDAMAT 6 A5E00283780 ⑮ Cable, temperature sensor for oven FIDAMAT 6 A5E00283770 ⑯...
  • Page 160 Gas feed-through 6 mm connection A5E00296560 Gas feed-through 1/4" connection A5E00296552 ⑨ Set of unions 6 mm A5E00313822 Set of unions 1/4" A5E00313831 ⑩ Crimp restrictor DR8 A5E00296580 ⑪ Axial fan A5E00313839 ⑫ 2-way solenoid valve A5E00296565 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 161 A5E00296562 ⑭ ⑦ , is used for all non-labeled unions ⑮ Gasket and fitting for pressure regulator A5E00295107 ⑯ Pressure regulator FIDAMAT 6 A5E00248851 ⑰ ⑦ ⑱ Pressure sensor 1 (combustion gas) with cable A5E00284096 ⑲ Pressure sensor 2 (combustion air) with cable...
  • Page 162 3-way distributor T3 A5E00296588 ⑩ ① ⑪ 3-way distributor T2 A5E00296585 ⑫ Cable, polarization voltage A5E00284092 ⑬ Restrictor line 4FS, complete DR6 A5E00296070 ⑭ 4-way distributor T1 A5E00296582 Figure 10-7 FID oven insert A5E00248859 FIDAMAT 6-E FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 163: Device Views Of Fidamat 6-G

    Firmware FIDAMAT 6-G French A5E00409947 Firmware FIDAMAT 6-G Spanish A5E00409962 Firmware FIDAMAT 6-G Italian A5E00409966 Motherboard with firmware FIDAMAT 6-G German A5E00410267 Motherboard with firmware FIDAMAT 6-G English A5E00410309 Motherboard with firmware FIDAMAT 6-G French A5E00410321 Motherboard with firmware FIDAMAT 6-G Spanish...
  • Page 164 Cable, temperature sensor for oven F 6 A5E00283770 ④ Gas exhaust 6 mm A5E00299845 Gas exhaust 1/4" A5E00299847 ⑤ FID oven insert FIDAMAT 6-G A5E00429789 ⑥ Thermal cut-out A5E01040317 ⑦ Cable, heater for oven 230 V A5E00283817 Cable, heater for oven 115 V A5E00295469 ⑧...
  • Page 165 Cable, heater for oven 230 V terminal PIN 1 to 6 connected A5E00283817 ⑨ Cable, solenoid valve MV1-MV4 A5E00283800 ⑩ Cable, solenoid valve MV5-MV6 A5E00422610 ⑪ Cable, temperature sensor for analyzer part FIDAMAT 6 A5E00283780 ⑫ Cable, temperature sensor for oven FIDAMAT 6 A5E00283770 ⑬ Cable, polarization voltage A5E00284092 Figure 10-9...
  • Page 166 ⑧ Set of unions 6 mm A5E00313822 Set of unions 1/4" A5E00313831 ⑨ Crimp restrictor DR8 A5E00296580 ⑩ Axial fan A5E00313839 ⑪ Cable, solenoid valve MV5-MV6 (not shown) A5E00422610 ⑫ 1-way solenoid valve A5E00296562 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 167 A5E00296597 ⑮ ⑥ , is used for all non-labeled unions ⑯ Gasket and fitting for pressure regulator A5E00295107 ⑰ Pressure regulator FIDAMAT 6 A5E00248851 ⑱ ⑥ ⑲ Pressure sensor 1 (combustion gas) with cable A5E00284096 ⑳ Pressure sensor 2 (combustion air) with cable...
  • Page 168 ⑩ ① ⑪ 3-way distributor T2 A5E00296585 ⑫ Cable, polarization voltage A5E00284092 ⑬ Crimp restrictor, restrictor line 1FS, complete DR13 A5E00417394 ⑭ 4-way distributor T1 A5E00296582 Figure 10-11 FID oven insert A5E00429789 FIDAMAT 6-G FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 169: Technical Specifications

    Technical specifications 11.1 General technical data of the FIDAMAT 6 gas analyzers Table 11- 1 Technical specifications – Design, housing Design, enclosure Degree of protection IP20 according to EN 60529 IP40 after installation in analyzer cabinet (FIDAMAT Analyzer System) Dimensions See section "Dimension drawings and circuit diagrams"...
  • Page 170 Technical specifications 11.1 General technical data of the FIDAMAT 6 gas analyzers Time response Damping (electrical time constant) 0-100 s, can be configured Dead time (purging time of the gas path in the device at 2-3 s a flow of 1 l/min) Time for device-internal signal processing <...
  • Page 171: Technical Specifications Of The Fidamat 6-E

    Technical specifications 11.2 Technical specifications of the FIDAMAT 6-E Table 11- 8 Technical specifications – Climatic conditions Climatic conditions Permissible ambient temperature +5 °C to +45 °C (41 °F to 113 °F) during operation as a single device +5 °C to +40 °C (41 °F to 104 °F) during operation in analysis cabinets -30 °C to +70 °C (-22 °F to 158 °F) during storage and transport;...
  • Page 172: Technical Data Of The Fidamat 6-G

    Technical specifications 11.3 Technical data of the FIDAMAT 6-G Table 11- 11 Technical specifications – Pressures and flow Pressures and flow Gases Inlet pressure hPa Operating pressure Flow through FID Flow through by- (rel.) pass hPa (rel.) ml/min ml/min Without pump...
  • Page 173 Technical specifications 11.3 Technical data of the FIDAMAT 6-G Table 11- 14 Technical specifications – Pressures and flow Pressures and flow Gases Inlet pressure hPa Operating pressure Flow through FID Flow through bypass (rel.) hPa (rel.) ml/min ml/min Combustion gas 2,000 –...
  • Page 174 Technical specifications 11.3 Technical data of the FIDAMAT 6-G FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 175: Dimensional Drawings

    Dimensional drawings Figure 12-1 Dimension drawings of FIDAMAT 6 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 176 Dimensional drawings FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 177: Appendix

    Our bulletin board, where users and specialists share their knowledge worldwide. Additional Support Contact your local Siemens partner if you have any questions about the use of products described in this manual and cannot find the answers here. Find your contact partner at: Partner (https://www.automation.siemens.com/partner)
  • Page 178: Return Procedure

    The electrostatic sensitive components/modules are commonly referred to as ESD devices. This is also the international abbreviation for such devices. ESD modules are identified by the following symbol: FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 179 When handling electrostatic sensitive devices, ensure that your body, the workplace and packaging are grounded. This prevents electrostatic charge. ● Avoid direct contact: As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 180: Overview Of Operating Functions

    G. signal display Select digits LCD contrast Ignite flame Date/Time Sample selection Setup logbook Int. valves Adjust external pressure (FIDAMAT 6-G only) Configuration (code 2) Analog output Relay assignment Binary inputs ELAN configuration Reset FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 181 Analog output memory Calib. tolerance Change codes Analyzer test Select language Interfer. correct. Switch valves Lin. temp. comp. Error On/Off PROFIBUS config. (only with option board) Start-up state (operating states) Pressure values Dimension Factory settings FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 182: Wiring Diagrams

    Appendix A.5 Wiring diagrams Wiring diagrams A.5.1 Motherboard pin assignments Figure A-2 Motherboard pin assignment FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 183: Plug Connector Assignment Of The Optional Board And Profibus

    Appendix A.5 Wiring diagrams A.5.2 Plug connector assignment of the optional board and PROFIBUS Figure A-3 Pin assignment of the option board and PROFIBUS connector, 19" rack unit FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 184: Gas Flow Of The Fidamat 6-E

    Appendix A.5 Wiring diagrams A.5.3 Gas flow of the FIDAMAT 6-E ① ⑩ Sample chamber Sample gas ② ⑪ Heated oven Zero gas ③ ⑫ Pressure sensor Calibration gas ④ ⑬ Mechanical pressure regula- Filter ⑤ ⑭ Solenoid valve Mechanical pressure regulator ⑥...
  • Page 185: Gas Flow Of The Fidamat 6-G

    Appendix A.5 Wiring diagrams A.5.4 Gas flow of the FIDAMAT 6-G ① ⑨ Sample chamber Combustion air ② ⑩ Heated oven Sample gas ③ ⑪ Pressure sensor Zero gas ④ ⑫ Mechanical pressure regula- Calibration gas ⑤ ⑬ Solenoid valve Flushing outlet ⑥...
  • Page 187: List Of Abbreviations

    Chem. formula for carbon dioxide common CrNi Chrome-Nickel (steel) Decibel Direct Current Deutsches Institut für Normung - German institute for standardiza- tion Distributed Peripherals D-SUB; D-Sub D-shaped sub-miniature connector EEPROM Electrically Erasable Programmable Read Only Memory European Community FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 188 Measuring Range Mbit = 10 bits mba, MBA Measuring range start-of-scale value mbar millibar mbe, MBE Measuring range full-scale value milligram Megahertz minute Measuring component milliliter MLFB Machine-readable Order No. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 189 (also EIA-485) Identifies an interface standard for a wired differen- tial, serial data transmission RxD, RD Received exchange Data second SIPROM GA Siemens Process Maintenance for Gas Analyzers Software Symbol for time TA Luft Technical Instructions on Air Quality Control (Germany) TCP/IP Transmission Control Protocol/Internet Protocol;...
  • Page 190 Verband der Elektrotechnik, Elektronik und Informationstechnik (German Association for Electrical, Electronic and Information Technologies) Video Graphics Array, a computer graphics standard Volume parts per million e. g. For example Δ Difference (delta) μA Microampere µm Micrometer Ω FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 191: Glossary

    Glossary Adapter board Board contained in the standard configuration of the FIDAMAT 6. It is used to preprocess sensor signals and the measured signal. Additional electronics Generic term for all option boards. Autorange Automatic switching between different measuring ranges. Also referred to as "autorange" in the software.
  • Page 192 Combustion air Gas mixture containing oxygen that is needed to form a flame (only burns in combination with combustion gas). In the FIDAMAT 6, synthetic air is used as combustion air. Combustion gas Flammable gas that is needed to form a flame (only burns in combination with combustion air).
  • Page 193 Content shown on the display depending on the called function. Gas analyzer Device for quantitative analysis of components of gases and gas mixtures. Gas inlet Defined point for feeding a gas to the analyzer. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 194 Depending on the position of the measured signal at the input or output of the relevant measuring component, one distinguishes between an input signal and an output signal. Measured value A value that is output and represents a determined measured variable. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 195 ● Coded display mode ● Decoded display mode ● Operator control mode Operating state Generic term for a number of independent states that the device can assume during operation (e.g. measuring, standby, pause, etc.). FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 196 Start-up state Settable operating state that the device changes to after successful completion of the warm- up phase. Status message Configurable output of various messages in the status line of the measured value display. FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 197 Calibration of the zero point with a suitable zero gas. Zero gas Gas used to calibrate the zero point. Zero point Smallest possible point of a measuring range (usually the start-of-scale of the measuring range). FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 198 Glossary FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...
  • Page 199: Index

    Index Communication interface Gas flow ELAN, 30 FIDAMAT 6-E, 28, 182 PROFIBUS-DP/PA, 34 FIDAMAT 6-G, 29, 183 SIPROM GA, 32 Gas flow diagram with spare parts Connecting FIDAMAT 6-E, 149 Gas, 45 FIDAMAT 6-G, 152 Power supply, 48 Guidelines Connecting signal cables, 47...
  • Page 200 Setting PROFIBUS parameters, 127 SIPROM GA, 32 Upgrade, 33 Spare parts list, 146 Support, 175 Symbols, (Refer to warning symbols) Technical specifications FIDAMAT 6, 167 FIDAMAT 6-E, 169 FIDAMAT 6-G, 170 Technical Support, 175 FIDAMAT 6 Operating Instructions, 01/2019, A5E00222135-04...

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