Related Manuals for Beko DRYPOINT RS HP50 NA Series
Summary of Contents for Beko DRYPOINT RS HP50 NA Series
- Page 1 EN - english Instructions for installation and operation High pressure compressed air refrigeration dryer...
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Page 2: Electric Diagram Drypoint Rs 180-350 Hp50 Na 3Phase Sheet
Dear customer, ® Thank you for deciding in favour of the DRYPOINT RS 15-550 HP50 NA high pressure compressed-air refrigeration ® dryer. Please read these installation and operating instructions carefully before mounting and starting up the DRYPOINT ® RS 15-550 HP50 NA and follow our directions. Perfect functioning of the DRYPOINT RS 15-550 HP50 NA and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered DRYPOINT®... -
Page 3: Table Of Contents
Contents Name plate Safety instructions Safety pictograms in accordance with DIN 4844 Signal words in accordance with ANSI Overview of the safety instructions Proper use Exclusion from a field of application Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive 11 Transport Storage Installation... - Page 4 Electric diagram DRYPOINT RS 450-550 HP50 NA 3phase Sheet 2/3 13.3.13 Electric diagram DRYPOINT RS 450-550 HP50 NA 3phase Sheet 3/3 Pos : 1 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Sic herheits hinweise @ 0\mod_1183637609261_6.doc @ 5365 DRYPOINT® RS 15-550 HP50 NA...
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Page 5: Name Plate
Safety instructions Pos : 2 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi n weis BM @ 0\mod_1183615737313_6.doc @ 4004 Pos : 3 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung BEKO @ 0\mod_1184147787557_6.doc @ 5758 Please check whether or not these instructions correspond to the device type. -
Page 6: Safety Pictograms In Accordance With Din 4844
Do not operate with open cover (housing) Maintenance works or controlling measures must only be carried out by qualified personnel Do not smoke Note Pos : 4 /Beko Tec hnisc he Dokumentati on/Sic herheit/Gefahr Druc kluft @ 0\mod_1184148143854_6.doc @ 577 ARIA Connection point compressed-air inlet LUFT... - Page 7 Safety instructions Works can be carried out by the operator of the plant, provided that they are skilled accordingly NOTE: Text that contains important specifications to be considered – does not refer to safety precautions. The device was carefully designed with particular attention paid to environmental protection: •...
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Page 8: Signal Words In Accordance With Ansi
Make sure that the power supply is switched off and that the device is off and marked for maintenance measures. Please also ensure that the power supply cannot be re-established during the works. Pos : 7 /Beko Tec hnisc he Dokumentati on/Sic herheit/M aß nahmen N etz spannung BM 31/32/33 @ 0 \mod_1216898430699_6.doc @ 11319 Caution! Refrigerant! The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant. - Page 9 Safety instructions Warning! Refrigerant leak! A refrigerant leak involves the danger of serious injury and damage to the environment. ® The DRYPOINT RS 15-550 HP50 NA high pressure compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant. Installation, repair and maintenance works at the refrigeration system must only be carried out by certified skilled personnel (specialists).
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Page 10: Proper Use
Pos : 15 /Beko T ec hnis che D okumentati on/Übesc hriften/1/Aussc hluss vom Anwendungs bereic h @ 0 \mod_1236003439359_6.doc @ 13709 Exclusion from a field of application Pos : 16 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_6.doc @ 13736 Note! Improper use! The device is intended for the separation of water in compressed air. -
Page 11: Operating Instructions In Accordance With The 2014/68/Eu Pressure Equipment Directive
Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive The DRYPOINT® RS 15-550 HP50 NA high pressure compressed-air refrigeration dryer contains pressure equipment in the sense of the 2014/68/EU Pressure Equipment Directive. Therefore, the entire plant needs to be registered with the supervisory authority if required in accordance with the local regulations. -
Page 12: Installation
Installation Installation Place of installation Note! Ambient conditions! In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor, and in a loss of efficiency and performance of the dryer. -
Page 13: Installation Plan
Installation Installation plan Air compressor Aftercooler Condensate separator Prefilter Bypass group Dryer Compressed-air tank Final filter Bekomat condensate drain Installation type A is recommended when the total consumption corresponds to the throughput rate of the compressor. Installation type B is recommended when the air consumption constantly varies, with peak values which considerably exceed the throughput rate of the compressor. -
Page 14: Correction Factors
Installation Correction factors Correction factor for operating pressure modifications: Inlet air pressure psig barg Factor (F1) 0.53 0.71 0.84 0.94 0.98 1.00 1.05 1.10 Correction factor for ambient temperature modifications (Air-Cooled): Ambient temperature ºF ºC Factor (F2) 1.11 1.09 1.06 1.00 0.94 0.87... -
Page 15: Connection To The Compressed-Air System
Installation Connection to the compressed-air system Danger! Compressed air! All works must only be carried out by qualified skilled personnel. Never work on compressed-air systems which are under pressure. The operator or the user must ensure that the dryer is never operated with a pressure exceeding the maximum pressure value indicated on the name plate. -
Page 16: Electrical Connections
Start-up Electrical connections Danger! Supply voltage! The connection to the electric mains should only be carried out by qualified skilled personnel and must correspond to the legal provisions in force in your region. Prior to connecting the device, please check the name plate to avoid exceeding the indicated values. The voltage tolerance is +/- 10%. -
Page 17: Initial Start-Up
Start-up Initial start-up Note! The dryer must not be started up more than six times an hour. Wait at least five minutes prior to every restart. The user is responsible for the compliance with these provisions. Irreparable damage can be caused by starting up the device too often. -
Page 18: Shut Down And Restart
Start-up Shut down and restart RS 180-550 3phase - during short-term inactivity (max. two to three days), it is advisable to leave the dryer and the control panel connected to the supply current circuit. Otherwise, it would be necessary at a restart of the dryer to wait two hours, until the crankcase heater of the compressor has heated up the oil in the compressor. -
Page 19: Technical Data
Technical data 10 Technical data 10.1 Technical data DRYPOINT RS 15-180 HP50 NA 1/115/60 DRYPOINT® RS 15-550 HP50 NA... -
Page 20: Technical Data Drypoint Rs 15-550 Hp50 Na 1/230/60
Technical data 10.2 Technical data DRYPOINT RS 15-550 HP50 NA 1/230/60 DRYPOINT® RS 15-550 HP50 NA... -
Page 21: Technical Data Drypoint Rs 180-550 3Phase Hp50 Na 3/460/60
Technical data 10.3 Technical data DRYPOINT RS 180-550 3phase HP50 NA 3/460/60 DRYPOINT® RS 15-550 HP50 NA... -
Page 22: Technical Data Drypoint Rs 180-550 3Phase Hp50 Na 3/380/60
10.4 Technical data DRYPOINT RS 180-550 3phase HP50 NA 3/380/60 DRYPOINT® RS 15-550 HP50 NA... -
Page 23: Technical Description
Technical description 11 Technical description 11.1 Control panel The control panel explained below is the only dryer user interface. RS 15 – 40 RS 50 – 80 DMC35 sec - min RS 100 – 550 RS 180 – 550 3phase Main switch Main switch Electronic instrument... -
Page 24: Flow Chart (Air-Cooled)
Technical description 11.3 Flow chart (air-cooled) P< P> 12.2 12.1 Standard Option 11.4 Flow chart (water-cooled) P< P> 12.1 Standard Option Heat exchanger group Filter dryer a – Air/air heat exchanger Capillary tube b – Air/refrigerant heat exchanger 12.1 T1 temperature sensor (dew point) c –... -
Page 25: Refrigerating Compressor
Technical description 11.5 Refrigerating compressor The employed refrigerating compressors are constructed by leading manufacturers. The hermetically sealed construction is absolutely gastight. The integrated safeguard protects the compressor against overheating and excess current. The protection is automatically reset as soon as the nominal conditions are reached again. 11.6 Condenser (air-cooled) The condenser is the component in which the gas coming from the compressor is cooled down, condensed and liquefied. -
Page 26: Refrigerant Pressure Switches Lps - Hps
Technical description 11.15 Refrigerant pressure switches LPS – HPS To ensure the operational reliability and the protection of the dryer, a series of pressure switches are installed in the gas cycle. LPS : Low-pressure guard on the suction side of the compressor, which is triggered when the pressure drops below the predetermined value. -
Page 27: Electronic Controller Dmc35 (Rs 15-40)
Technical description 11.18 Electronic controller DMC35 (RS 15-40) Led – Power ON DMC35 Led - Alarm active Led - Drain ON sec - min Led – Condenser fan ON Button – Setup menu access Button – Increase / Drain test DISPLAY The DMC35 displays DewPoint temperature, controls the condenser fan activation, controls the timed drainer and keep record of the total hours of operation of the dryer. -
Page 28: How Is Controlled The Condenser Fan
Technical description 11.18.4 How is controlled the condenser fan A temperature probe BT2 is located on the discharge side of the condenser. The condenser fan is activated (ON) when the T2 temperature is higher than FANon setting (approx. 35°C / 96°F) and led is ON. -
Page 29: Electronic Controller Dmc34
Technical description 11.19 Electronic controller DMC34 Led - Temperature in °C Led - Temperature in °F Led – Drain ON Led – Fan ON Led – Alarm/Service Button – Setup menu access / Condensing Button – Decrease / Service DISPLAY Button –... -
Page 30: How Is Controlled The Condenser Fan
Technical description 11.19.5 How is controlled the condenser fan A pressure probe BP2 is located on the discharge side of the compressor. The condenser fan is activated (ON) when the BP2 pressure is higher than FANon setting (R134a approx. 11 barg/160 psig – R407C approx. 18 barg/260 psig) and is ON. -
Page 31: Electronically Level-Controlled Bekomat Condensate Drain
11.20 Electronically level-controlled BEKOMAT condensate drain The electronically level-controlled BEKOMAT condensate drain boasts a special condensate management which ensures that condensate is discharged safely and without an unnecessary loss of compressed air. This drain has a condensate collection container in which a capacitive sensor continuously monitors the liquid level. As soon as the switching level is reached, the capacitive sensor transmits a signal to the electronic control and a membrane solenoid valve opens to discharge the condensate. -
Page 32: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, troubleshooting, spare parts and dismantling 12 Maintenance, troubleshooting, spare parts and dismantling 12.1 Checks and maintenance Certified skilled personnel Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to ® undertaking any measures on the DRYPOINT RS 15-550 HP50 NA high pressure compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the... -
Page 33: Troubleshooting
Maintenance, troubleshooting, spare parts and dismantling DAILY: • Check whether the dew point indicated on the electronics is correct. • Ensure that the condensate drain system functions properly. • Make sure that the condenser is clean. EVERY 200 HOURS OR MONTHLY •... - Page 34 The dryer does not discharge the condensate – see the corresponding point. The hot-gas bypass valve needs to be re-adjusted – contact a BEKO service technician to have the nominal setting re-established. There is a leak in the refrigeration cycle – contact a BEKO service technician.
- Page 35 Reset the pressure switch by pressing the button on the controller itself – check the proper functioning of the dryer. The HPS pressure switch is defective – contact a BEKO service technician for the replacement. ◆ If installed: There is a leak in the refrigeration cycle –...
- Page 36 Maintenance, troubleshooting, spare parts and dismantling Verify the electric wiring of BT1 DewPoint probe. ◆ DMC34 – Led The BT1 DewPoint probe is faulty - replace it. is flashing + display The electronic controller is faulty - replace it. ...
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Page 37: Recommended Spare Parts
Maintenance, troubleshooting, spare parts and dismantling 12.4 Recommended spare parts Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified with its ID Number and related Spare Part Number. Here below the cross reference table between ID Numbers and exploded drawings Ref. -
Page 38: Maintenance Works At The Refrigeration Cycle
When delivered, the dryer is ready to operate and filled with a refrigerant of the R134a or R407C type. Should you detect a refrigerant leak, please contact a BEKO service technician. Prior to any intervention, the room needs to be ventilated. -
Page 39: Appendices
Appendices 13 Appendices 13.1 Dryer dimensions 13.1.1 Dryer dimensions DRYPOINT RS 15-40 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 40: Dryer Dimensions Drypoint Rs 50-80 Hp50 Na
Appendices 13.1.2 Dryer dimensions DRYPOINT RS 50-80 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 41: Dryer Dimensions Drypoint Rs 100-140 Hp50 Na
Appendices 13.1.3 Dryer dimensions DRYPOINT RS 100-140 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 42: Dryer Dimensions Drypoint Rs 180-350 Hp50 Na
Appendices 13.1.4 Dryer dimensions DRYPOINT RS 180-350 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 43: Dryer Dimensions Drypoint Rs 450-550 Hp50 Na
Appendices 13.1.5 Dryer dimensions DRYPOINT RS 450-550 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 44: Dryer Dimensions Drypoint Rs 180-350 Hp50 Na 3Phase
Appendices 13.1.6 Dryer dimensions DRYPOINT RS 180-350 HP50 NA 3phase DRYPOINT® RS 15-550 HP50 NA... -
Page 45: Dryer Dimensions Drypoint Rs 450-550 Hp50 Na 3Phase
Appendices 13.1.7 Dryer dimensions DRYPOINT RS 450-550 HP50 NA 3phase DRYPOINT® RS 15-550 HP50 NA... -
Page 46: Exploded Diagrams
Appendices 13.2 Exploded diagrams 13.2.1 Components of the exploded diagrams Heat exchanger group Refrigerant reservoir (water-cooled) c – Condensate separator Bekomat drain Refrigerant pressure switch LPS Main switch … Safety temperature switch TS Refrigerant pressure switch HPS Front panel Refrigerant fan pressure switch PV Back plate Compressor Right sidewall... -
Page 47: Exploded Diagram Drypoint Rs 15-40 Hp50 Na
Appendices 13.2.2 Exploded diagram DRYPOINT RS 15-40 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 48: Exploded Diagram Drypoint Rs 50-80 Hp50 Na
Appendices 13.2.3 Exploded diagram DRYPOINT RS 50-80 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 49: Exploded Diagram Drypoint Rs 100-140 Hp50 Na
Appendices 13.2.4 Exploded diagram DRYPOINT RS 100-140 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 50: Exploded Diagram Drypoint Rs 180-350 Hp50 Na Air-Cooled
Appendices 13.2.5 Exploded diagram DRYPOINT RS 180-350 HP50 NA Air-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 51: Exploded Diagram Drypoint Rs 180-350 Hp50 Na Water-Cooled
Appendices 13.2.6 Exploded diagram DRYPOINT RS 180-350 HP50 NA Water-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 52: Exploded Diagram Drypoint Rs 450-550 Hp50 Na Air-Cooled
Appendices 13.2.7 Exploded diagram DRYPOINT RS 450-550 HP50 NA Air-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 53: Exploded Diagram Drypoint Rs 450-550 Hp50 Na Water-Cooled
Appendices 13.2.8 Exploded diagram DRYPOINT RS 450-550 HP50 NA Water-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 54: Exploded Diagram Drypoint Rs 180-350 Hp50 Na 3Phase Air-Cooled
Appendices 13.2.9 Exploded diagram DRYPOINT RS 180-350 HP50 NA 3phase Air-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 55: Exploded Diagram Drypoint Rs 180-350 Hp50 Na 3Phase Water-Cooled
Appendices 13.2.10 Exploded diagram DRYPOINT RS 180-350 HP50 NA 3phase Water-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 56: Exploded Diagram Drypoint Rs 450-550 Hp50 Na 3Phase Air-Cooled
Appendices 13.2.11 Exploded diagram DRYPOINT RS 450-550 HP50 NA 3phase Air-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 57: Exploded Diagram Drypoint Rs 450-550 Hp50 Na 3Phase Water-Cooled
Appendices 13.2.12 Exploded diagram DRYPOINT RS 450-550 HP50 NA 3phase Water-Cooled DRYPOINT® RS 15-550 HP50 NA... -
Page 58: Electric Diagrams
Appendices 13.3 Electric diagrams 13.3.1 Electric diagrams – list of components Compressor Compressor thermal protection Compressor starting relay (if installed) Compressor starting capacitor (if installed) Compressor operating capacitor (if installed) Condenser fan Fan starting capacitor (if installed) DMC15 electronic instrument – air dryer control DMC15 T1 Temperature probe –... -
Page 59: Electric Diagram Drypoint Rs 15-40 Hp50 Na
Appendices 13.3.2 Electric diagram DRYPOINT RS 15-40 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 60: Electric Diagram Drypoint Rs 50-80 Hp50 Na
Appendices 13.3.3 Electric diagram DRYPOINT RS 50-80 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 61: Electric Diagram Drypoint Rs 100-140 Hp50 Na
Appendices 13.3.4 Electric diagram DRYPOINT RS 100-140 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 62: Electric Diagram Drypoint Rs 180-260 Hp50 Na
Appendices 13.3.5 Electric diagram DRYPOINT RS 180-260 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 63: Electric Diagram Drypoint Rs 350 Hp50 Na
Appendices 13.3.6 Electric diagram DRYPOINT RS 350 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 64: Electric Diagram Drypoint Rs 450-550 Hp50 Na
Appendices 13.3.7 Electric diagram DRYPOINT RS 450-550 HP50 NA DRYPOINT® RS 15-550 HP50 NA... -
Page 65: Electric Diagram Drypoint Rs 180-350 Hp50 Na 3Phase Sheet
Appendices 13.3.8 Electric diagram DRYPOINT RS 180-350 HP50 NA 3phase Sheet 1/3 DRYPOINT® RS 15-550 HP50 NA... - Page 66 Appendices 13.3.9 Electric diagram DRYPOINT RS 180-350 HP50 NA 3phase Sheet 2/3 DRYPOINT® RS 15-550 HP50 NA...
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Page 67: Electric Diagram Drypoint Rs 180-350 Hp50 Na 3Phase Sheet
Appendices 13.3.10 Electric diagram DRYPOINT RS 180-350 HP50 NA 3phase Sheet 3/3 DRYPOINT® RS 15-550 HP50 NA... -
Page 68: Electric Diagram Drypoint Rs 450-550 Hp50 Na 3Phase Sheet
Appendices 13.3.11 Electric diagram DRYPOINT RS 450-550 HP50 NA 3phase Sheet 1/3 DRYPOINT® RS 15-550 HP50 NA... - Page 69 Appendices 13.3.12 Electric diagram DRYPOINT RS 450-550 HP50 NA 3phase Sheet 2/3 DRYPOINT® RS 15-550 HP50 NA...
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Page 70: Electric Diagram Drypoint Rs 450-550 Hp50 Na 3Phase Sheet
Appendices 13.3.13 Electric diagram DRYPOINT RS 450-550 HP50 NA 3phase Sheet 3/3 DRYPOINT® RS 15-550 HP50 NA... - Page 71 DRYPOINT® RS 15-550 HP50 NA...
- Page 72 Original operating instructions in English. Subject to technical changes / errors excepted. DRYPOINT_RS_15-550_NA_manual_en_2019_03 74MD0019A2-EN_00...