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Sealey INVMIG200LCD Instruction Manual

Sealey INVMIG200LCD Instruction Manual

Inverter mig tig & mma welder 200a with lcd screen

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Instruction
Wear protective
Manual
gloves
1. SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a
supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You must also read and understand the
following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), on a regular basis.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Inspect power supply cables and plugs regularly for wear or damage and check all connections to ensure that none are loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the supply is correctly
fused.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or replaced immediately by a qualified
electrician.
1.1.10 To achieve maximum output INVMIG200LCD will require a 32A fused supply. We recommend you discuss the installation of
an industrial round pin plug and socket with a competent electrician.
1.2.
GENERAL SAFETY
DANGER! Unplug the welder from the electric power supply before performing maintenance or service.
Keep the welder and cables in good condition. Take immediate action to repair or replace damaged parts.
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
Use an air hose to blow out any dirt from the liner regularly and keep the welder clean for best and safest performance.
Check and spray the gas cup and contact tip regularly with anti-spatter spray, which is available from your Sealey dealer.
Locate the welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.
Keep work area clean, tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
extinguisher is to hand.
WARNING! Use a welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc.
Wear safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
Ensure that the workpiece is secured correctly before operating the welder.
Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
Keep unauthorised persons away from the work area. Any persons working within the area must wear protective head shield and gloves.
Operators must receive adequate training before using the welder.
Stand correctly, keeping a good footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.
Turn machine OFF when not in use.
DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the welder unit.
DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
DANGER! DO NOT weld near flammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which
have held such products. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar object.
DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
DO NOT pull the welder by the cable or the torch and DO NOT bend or strain cables. Protect cables from sharp or abrasive items and
DO NOT stand on them. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they
could endanger other people.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
When not in use store the welder in a safe, dry, childproof area.
© Jack Sealey Limited
INSTRUCTIONS FOR:
INVERTER MIG TIG & MMA WELDER 200A
with LCD SCREEN
MODEL No:
Warning:
Warning:
Electric Shock
Fumes & Gases
Original Language Version
INVMIG200LCD
Warning:
Warning:
Fire Risk
Arc Rays
Warning:
Warning:
Crushing of
Magnetic Fields
Hands
INVMIG200LCD ISSUE:1 - 11/08/17

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Summary of Contents for Sealey INVMIG200LCD

  • Page 1 INVMIG200LCD MODEL No: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and maintained properly, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Specification

    Switch machine on with the switch at the rear of the casing. 3.1.1. Multi-function selector: Total 9 functions, 8 welding functions and 1 setting. Turn multi-function control (fig.1.5) to select: press to confirm setting. Original Language Version © Jack Sealey Limited INVMIG200LCD ISSUE:1 - 11/08/17...
  • Page 3 Load and save Up to four settings may be stored by entering the load and save page and selecting ‘save’. The settings can be recalled by re-visiting the page. Original Language Version © Jack Sealey Limited INVMIG200LCD ISSUE:1 - 11/08/17...
  • Page 4 Push the connector into the socket and rotate the locking ring (A) clockwise so that it draws the plug into the socket as shown in fig.5. Note: damage to torches and cables is not covered by warranty. fig.4 fig.5 Original Language Version © Jack Sealey Limited INVMIG200LCD ISSUE:1 - 11/08/17...
  • Page 5 4.3. FITTING A REEL OF WIRE (FIG.6). INVMIG200LCD will accept up to a 5kg reel of wire. Ensure that the wire diameter used is matched by the correct groove size in fig.6 the drive wheel and the correct tip size on the torch as well as the correct torch liner.
  • Page 6: Mig/Mag Welding

    5.2.2. Using the multi-function selection control, enter the aluminium welding pages, and follow the on-screen instructions as in 5.1. NOTE: Arc welding cables are not supplied with this machine. Sealey part no: MMA01 is suitable. WARNING! Ensure that the inverter is not plugged into the mains power supply before connecting or disconnecting cables.
  • Page 7: Ratings Plate

    To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722308) available from your Sealey Dealer.