Pioneer DVD-V555 Service Manual
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3 7 63 1515 0
DVD PLAYER
DVD-V555
TE
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
L 13942296513
Model
Type
DVD-V555
KU
• Refer to the service guide RRV2004 for DV-515.
CONTENTS
1. SAFETY INFORMATION ...................................... 2
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 27
www
5. PCB PARTS LIST ............................................... 37
6. ADJUSTMENT .................................................... 42
.
PIONEER ELECTRONIC CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 1998
http://www.xiaoyu163.com
Power Requirement
AC120V
x
ao
u163
y
i
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
2 9
8
DVD-V555
1
2
3
4
5
6
7
8
9
0
DVD PLAYER
KEY
OPEN/CLOSE
ST ANDBY/ ON
LOW CONTROL HIGH
ST ANDBY
0
MC
ECHO
MIC 1
MIC 2
MIC 1
MIC 2
4 1
¡ ¢
Î
DIGITAL VIDEO
PREVIOUS
NEXT
MIN
MAX
MIN
MAX
MIN
MAX
MIC CONTROL
DIGITAL VIDEO
Q Q
3
6 7
1 3
1 5
7. GENERAL INFORMATION ................................ 45
7.1 PARTS ......................................................... 45
7.1.1 IC ........................................................... 45
7.2 DISASSEMBLY ........................................... 49
7.3 BLOCK DIAGRAM ....................................... 50
co
.
9 4
2 8
PLA YBACK
ONE-TOUCH
KARAOKE
CONTROL
KARAOKE
MODE
+
10
ON/OFF
ORDER NO.
STOP
PLA Y
3
P A USE
7
8
RETURN
SELECT
RRV2051
0 5
8
2 9
9 4
2 8
Remarks
m
T - IZE NOV. 1998 Printed in Japan
9 9
9 9

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Table of Contents
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Summary of Contents for Pioneer DVD-V555

  • Page 1: Table Of Contents

    PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER ELECTRONIC CORPORATION 1998 T –...
  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
  • Page 3: Exploded Views And Parts List

    DVD-V555 3 7 63 1515 0 2. EXPLODED VIEWS AND PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 4 DVD-V555 3 7 63 1515 0 2.2 EXTERIOR SECTION L 13942296513 Refer to "2.3 FRONT PANEL SECTION" • EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Bonnet Case S VXX2618 Screw BCZ40P060FZK Tray Panel...
  • Page 5 DVD-V555 3 7 63 1515 0 2.3 FRONT PANEL SECTION 19(1/2) 19(2/2) L 13942296513 • FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. FLKY Assy VWG2022 Screw BBZ30P080FMC PWSB Assy VWG2020 • • • • •...
  • Page 6 DVD-V555 3 7 63 1515 0 2.4 BOTTOM VIEW SECTION Refer to "2.5 LOADING MECHANISM ASSY" L 13942296513 • BOTTOM VIEW SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Base Chassis VNA1981 Flexible Cable (12P)
  • Page 7 DVD-V555 3 7 63 1515 0 2.5 LOADING MECHANISM ASSY • Top View • Bottom View Refer to "2.6 SERVO MECHANISM ASSY" L 13942296513 • LOADING MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No.
  • Page 8 DVD-V555 3 7 63 1515 0 2.6 SERVO MECHANISM ASSY • Top View L 13942296513 • SERVO MECHANISM ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Hook VNL1770 SMEB Assy VWG1968 FFC Holder VNL1802...
  • Page 9 DVD-V555 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 10: Schematic Diagram

    DVD-V555 3. SCHEMATIC DIAGRAM 3 7 63 1515 0 3.1 OVERALL CONNECTION DIAGRAM, LOMB, LOSB, SMEB and FGSB ASSEMBLIES 1/2, KGJB ASSY (VWV1630) JA601 L 13942296513 FRPB ASSY (VWM1889) MICB ASSY (VWV1644) KYLB ASSY (VWG2019) FLKY ASSY u163 (VWG2022)
  • Page 11 DVD-V555 3 7 63 1515 0 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". FOR RS232C POWER SUPPLY ASSY (VWR1305) AC POWER CORD ADG7021 AC120V 60Hz DVDM ASSY...
  • Page 12 DVD-V555 3 7 63 1515 0 3.2 FLKY, PWSB, KYLB and MICB ASSEMBLIES FLKY ASSY S105 : PAUSE (8) S101 : OPEN/CLOSE (0) S106 : PLAY (3) /SELECT S102 : PLAYBACK CONTROL S107 : STOP (7) /RETURN S108 : (¡ ¢) NEXT...
  • Page 13 DVD-V555 3 7 63 1515 0 FL TUBE ORANGE GREEN L 13942296513 GREEN 5MHz PWSB ASSY(VWG2020) u163 PWSB ASSY S301 : KEY CONTROL ( ) S302 : KEY CONTROL ( ) S303 : STANDBY / ON http://www.xiaoyu163.com...
  • Page 14 DVD-V555 3.3 DVDM ASSY (1/3) 3 7 63 1515 0 (5/6) (2/6) (6/6) (1/6) (3/6) from IC261 (4/6) to IC501 (DVD) ADC1175CIJMX (DVD) (DVD) to IC501 to IC701 (CD) to CN120 (CD) L 13942296513 IC501 to IC501 u163 http://www.xiaoyu163.com...
  • Page 15 DVD-V555 3 7 63 1515 0 from Q107,Q108 DVDM ASSY(1/3) (VWS1367) to IC101 IC507 TC74VHCT245AFT to IC101 VKN1411 CN104 (1/2) CN503 (2/2) to IC601 L 13942296513 to IC701 (CD) (CD) (CD) (CD) to IC302 u163 : RF SIGNAL ROUTE...
  • Page 16 DVD-V555 3 7 63 1515 0 3.4 DVDM ASSY (2/3) DVDM ASSY(2/3) (VWS1367) XCSDOLV,XCS6,XWRL,XWRH,XLT3, XAMUTE,XDACK1,XDREQ1,IR,SEL-IR, 48/44,XDVRST1,XAVIRQ0,NSP-SW, SSCK,SSO,XRESET VYW1608 L 13942296513 ADDRESS A2–A10 DATA IC605(1/2) TC74VHC139FT IC605(2/2) TC74VHC139FT u163 20MHz http://www.xiaoyu163.com...
  • Page 17 DVD-V555 3 7 63 1515 0 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE from IC801 from IC701 IC703 TC74VHCT541AFT (DVD) SDATA from IC301 (DVD) (DVD) MONITOR OUTPUT L 13942296513 from IC301 SERVO to IC801 CN101 to IC801...
  • Page 18 DVD-V555 3 7 63 1515 0 3.5 DVDM ASSY (3/3) IC810(1/4) TC74VHC00FT IC810(2/4) TC74VHC00FT IC810(3/4) TC74VHC00FT IC810(4/4) TC74VHC00FT L 13942296513 (DVD) IC801 MB86371C from IC701 from IC701 from IC701 u163 (V/CB) (V/CB) http://www.xiaoyu163.com...
  • Page 19 DVD-V555 3 7 63 1515 0 IC906(1/3) for IC801 IC906(3/3) IC906 : CLOCK GENERATOR SECTION TC7WU04F DVDM ASSY(3/3) IC906(2/3) IC903(1/3) (VWS1367) IC903(3/3) for IC801 IC903 : TC7WU04F IC903(2/3) IC904(1/3) IC904(2/3) IC904 : for IC701 TC7WU04F for IC201 IC904(3/3) CN901...
  • Page 20 DVD-V555 3 7 63 1515 0 • WAVEFORMS OF DVDM ASSY Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MJK1, Title 1-chp 1 No.
  • Page 21 DVD-V555 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 22 DVD-V555 3 7 63 1515 0 3.6 KGJB ASSY (1/2) KGJB ASSY (VWV1630) CN9020 L 13942296513 NAP_SW IC301: AUDIO DAC CN402 KARAOKE u163 http://www.xiaoyu163.com...
  • Page 23 DVD-V555 3 7 63 1515 0 L 13942296513 [OUT] DKB1038 [AMP] S101:ATTENUATOR : AUDIO SIGNAL ROUTE u163 http://www.xiaoyu163.com...
  • Page 24 DVD-V555 3 7 63 1515 0 3.7 KGJB ASSY (2/2) CN104 [VCXO] [AMP] L 13942296513 [CD-G DECODER] CN9032 u163 VIDEO AMP & DRIVER http://www.xiaoyu163.com...
  • Page 25 DVD-V555 3 7 63 1515 0 KGJB ASSY (VWV1630) LOGICAL ARITHMETIC L 13942296513 (COM) : COMPOSITE VIDEO SIGNAL ROUTE [MIX] : Y SIGNAL ROUTE (COM) : C SIGNAL ROUTE (COM) (COM) (COM) u163 http://www.xiaoyu163.com...
  • Page 26 DVD-V555 3 7 63 1515 0 3.8 POWER SUPPLY ASSY CN110 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 27: Pcb Connection Diagram

    DVD-V555 3 7 63 1515 0 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams.
  • Page 28 DVD-V555 3 7 63 1515 0 4.2 FLKY, PWSB, KYLB and MICB ASSEMBLIES KYLB ASSY MICB ASSY L 13942296513 (VNP1678-A) CN401 FLKY ASSY u163 IC101 SIDE A E G GA http://www.xiaoyu163.com...
  • Page 29 DVD-V555 3 7 63 1515 0 (VNP1678-A) PWSB ASSY (VNP1678-A) L 13942296513 CN602 (VNP1678-A) u163 IC102 Q101 http://www.xiaoyu163.com...
  • Page 30 DVD-V555 3 7 63 1515 0 KYLB ASSY PWSB ASSY (VNP1678-A) L 13942296513 Q301 u163 Q102 Q103 Q104 SIDE B http://www.xiaoyu163.com...
  • Page 31 DVD-V555 3 7 63 1515 0 (VNP1678-A) MICB ASSY (VNP1678-A) L 13942296513 IC402 IC401 FLKY ASSY u163 (VNP1678-A) IC101 E G GA http://www.xiaoyu163.com...
  • Page 32 DVD-V555 3 7 63 1515 0 4.3 DVDM ASSY • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. CN501 CN901 DVDM ASSY Q604 IC881 Q881 Q603 VC901 IC904 IC804 Q801 Q914 Q802 IC603...
  • Page 33 DVD-V555 3 7 63 1515 0 • This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND. DVDM ASSY Q601 Q602 IC906 Q872 Q862 Q852 IC901 IC903 IC605 Q871 Q861 Q851 IC601 IC806 IC810...
  • Page 34 DVD-V555 3 7 63 1515 0 4.4 KGJB ASSY KGJB ASSY SIDE A CN402 VR1201 L 13942296513 IC1102 IC301 IC1201 IC1101 KGJB ASSY SIDE B u163 Q501 – Q IC801 Q902 IC901 Q508 Q507 IC501 IC502 Q1201 – http://www.xiaoyu163.com...
  • Page 35 DVD-V555 3 7 63 1515 0 CN9032 CN104 CN9020 (VNP1668-A) L 13942296513 Q509 – Q511 IC599 IC199 IC999 IC800 IC299 IC1001 Q112 – Q116 u163 (VNP1668-A) Q501 – Q506 Q222 Q111 Q121 IC1103 IC305 IC401 Q122 IC502 Q123 IC1104...
  • Page 36 DVD-V555 3 7 63 1515 0 4.5 POWER SUPPLY ASSY POWER SUPPLY ASSY CN110 IC102 IC201 L 13942296513 u163 AC IN SIDE A http://www.xiaoyu163.com...
  • Page 37: Pcb Parts List

    DVD-V555 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
  • Page 38 DVD-V555 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. OTHERS RESISTORS CN102,CN103 FJ CONNECTOR4P 04P-FJ VR401-VR403 (10kΩ) VCS1040 CN104 CONNECTOR BTMK08S-1S Other Resistors RS1/10S IR101 REMOTE RECEIVER UNIT GP1U28X V101 FL TUBE...
  • Page 39 DVD-V555 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. C109,C110,C120,C131,C143 CKSRYF104Z16 COILS AND FILTERS C148,C150,C202,C215 CKSRYF104Z16 F6630,F6640,F6710 DTF1067 C221,C222,C226,C230,C235 CKSRYF104Z16 CHIP BEAD C265,C303,C306,C319,C359 CKSRYF104Z16 F4010,F4020,F4030,F4040,F4050 DTF1070 C366,C367,C369-C372,C402 CKSRYF104Z16 CHIP BEAD F4060,F8010 CHIP BEAD...
  • Page 40 DVD-V555 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. X601 CHIP CERAMIC VSS1114 C531,C533 CEANP220M10 RESONATOR (20MHz) C1003,C1005,C1101,C1104,C1106CEAT101M10 X501 CHIP CERAMIC VSS1115 C1108,C1110,C1202,C1207,C1212CEAT101M10 RESONATOR (10MHz) C1215,C1219,C1221,C410,C440 CEAT101M10 X901 CRYSTAL (13.824MHz) VSS1129 C451,C470,C471,C502,C580...
  • Page 41 DVD-V555 3 7 63 1515 0 Mark No. Description Part No. Mark No. Description Part No. JA801 1P PIN JACK(NI,BLK) VKB1077 JA501 1P PIN JACK VKB1090 CN503 7P FFC CONNECTOR VKN1238 CN501 18P FFC CONNECTOR VKN1249 CN901 26P FFC CONNECTOR...
  • Page 42: Adjustment

    DVD-V555 3 7 63 1515 0 6. ADJUSTMENT 6.1 ADJUSTMENT ITEMS AND LOCATION Adjustment Points (PCB Part) Adjustment Items DVDM ASSY [Electrical Part] 16MHz Master Clock Adjustment SIDE A CN9032 CN9020 VCO Offset Adjustment VC901 IC904 IC801 MB86371C CN201...
  • Page 43 DVD-V555 3 7 63 1515 0 6.3 NECESSARY ADJUSTMENT POINTS When Adjustment Points EXCHANGE PCB ASSY Mechanical Exchange board point KGJB ASSY Electric point Mechanical Exchange board point DVDM ASSY Electric point Note : are adjusted already. L 13942296513 6.4 ELECTRICAL ADJUSTMENT...
  • Page 44 DVD-V555 3 7 63 1515 0 VCO Offset Adjustment 1.9V± 0.1V DVDM ASSY • Normal mode • Play the DVD test disc VC301 Player START Oscilloscope DVDM ASSY V: 50mV/div. H: 10msec/div. Probe (10:1) DC mode IC302 1 TV trigger...
  • Page 45: General Information

    DVD-V555 3 7 63 1515 0 7. GENERAL INFORMATION 7.1 PARTS 7.1.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC PE5030A, PE5012A, PD3381A •...
  • Page 46 DVD-V555 3 7 63 1515 0 PE5012A (DVDM ASSY : IC501) • Mechanism Control IC • Pin Function e l l " t " L " " L x i f " " L " " L " " L −...
  • Page 47 DVD-V555 3 7 63 1515 0 PD3381A (DVDM ASSY : IC601) • System Control IC • Pin Function − − − − − L 13942296513 l a i − − l e l l l o − − −...
  • Page 48 DVD-V555 3 7 63 1515 0 − − − − − l l o c t i & l a i − − l a i l a i l a i − L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 49: Disassembly

    DVD-V555 3 7 63 1515 0 7.2 DISASSEMBLY BONNET DVDM ASSY Be careful of the flexible cable. DISC TRAY This flexible replace POWER OPEN/CLOSE with a service parts VDA1712. DVDM ASSY L 13942296513 DVDM ASSY u163 http://www.xiaoyu163.com...
  • Page 50: Block Diagram

    DVD-V555 3 7 63 1515 0 7.3 BLOCK DIAGRAM IC601 PD3381A System CPU IC702 (32 bit RISC) HM514800CJ-7 4M bit DRAM IC701 VBR Buffer IC603 PD4833A VYW1608 LSI-11 IC301 ADC1175CIJMX LA9701M DRAM I/F Sync (bus arbitor) IC101 Demod CONV.
  • Page 51 DVD-V555 3 7 63 1515 0 SFSY, SBSY, PW, SBCK IC802 MB811171622A-100FN 16M bit SDRAM CODE Buffer (Video, Audio, Sub-picture,GUI) IC604 IC801 TC551001BFL-85 Memory Controller MB86371C IC1104 BA4560F VCXO MPEG2 Sub- Video picture SYSTEM Program Stream Decoder Decoder CSYNC...
  • Page 52: Panel Facilities And Specifications

    DVD-V555 3 7 63 1515 0 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES 7 Remote control Menu button (MENU) Subtitle button (SUBTITLE) Angle button (ANGLE) Open/Close button (OPEN/CLOSE 0) STANDBY/ ON button ( Display button (DISPLAY) OPEN/ Audio switching button (AUDIO)
  • Page 53 DVD-V555 3 7 63 1515 0 Front panel Disc illumination Turned off when a disc other Key control buttons than a DVD is played back. (KEY CONTROL) One-Touch Karaoke button STANDBY (ONE-TOUCH KARAOKE) Number buttons indicator STANDBY/ON button Playback control button...
  • Page 54 DVD-V555 3 7 63 1515 0 7 Display window Indicates GUI operation is Indicates that playback Indication location for Last being performed. Memory is being recorded settings (condition) have been memorized. in memory. Indicates Dolby digital Indicated Multi-Angle playback playback is in progress.
  • Page 55 DVD-V555 3 7 63 1515 0 8.2 SPECIFICATIONS Digital audio characteristics General System ........DVD system, Video CD system and Frequency response 4 Hz to 22 kHz (DVD fs: 48 kHz) Compact Disc digital audio system 4 Hz to 20 kHz (CD) Power requirements: ..........

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