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Siemens SITRANS F Series Compact Operating Instructions

Coriolis flowmeters
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Download this manual See also: Function Manual
SITRANS F
Coriolis flowmeters
SITRANS FC430
Compact Operating Instructions
7ME461 (Standard sensor)
7ME462 (Hygienic sensor)
7ME471 (NAMUR)
09/2019
A5E39940293-AB
Introduction
Safety notes
Installing/mounting
Connecting
Commissioning
Service and maintenance
Technical data
Product documentation and
support
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Summary of Contents for Siemens SITRANS F Series

  • Page 1 Introduction Safety notes Installing/mounting SITRANS F Connecting Coriolis flowmeters SITRANS FC430 Commissioning Service and maintenance Compact Operating Instructions Technical data Product documentation and support 7ME461 (Standard sensor) 7ME462 (Hygienic sensor) 7ME471 (NAMUR) 09/2019 A5E39940293-AB...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction..............................5 Purpose of this documentation....................5 Document history ........................5 Nameplate layout ........................5 Designated use ........................12 Product compatibility ......................12 Checking the consignment.....................13 Security information .......................13 Transportation and storage ....................14 Notes on warranty ........................14 Safety notes..............................17 Preconditions for use ......................17 2.1.1 Conformity with European directives..................17 2.1.2...
  • Page 4 Table of contents 4.2.2.6 Connecting the power supply (field mount)................43 4.2.2.7 Connecting the power supply (wall mount) ................45 4.2.2.8 Finishing the transmitter connection (field mount) ..............46 4.2.2.9 Finishing the transmitter connection (wall mount)..............47 Commissioning ............................49 Basic safety notes ........................49 Service and maintenance ...........................51 Basic safety notes ........................51 Cleaning ..........................52 Maintenance and repair work ....................53...

  • Page 5: Introduction

    Introduction Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.
  • Page 6 Introduction 1.3 Nameplate layout FCT030 transmitter: Nameplate with general information SIEMENS ① SITRANS FCT030 Product name ② Serial no. Transmitter serial number ③ System revisions System revision numbers; firmware (FW) and hardware (HW) ④ Year of manufacture Manufacturing year ⑤...
  • Page 7 The flowmeter serial number is constructed as follows: PPYMDDxxxxxx where PP = Production factory (Siemens Flow Instruments: N1) Y = Production year (for encryption, see below) M = Production month (for encryption, see below) DD = Production day (for encryption, see below)
  • Page 8 Introduction 1.3 Nameplate layout 1959, 1979, 1999, 2019 1960, 1980, 2000, 2020 1961, 1981, 2001, 2021 1962, 1982, 2002, 2022 1963, 1983, 2003, 2023 1964, 1984, 2004, 2024 1965, 1985, 2005, 2025 1966, 1986, 2006, 2026 1967, 1987, 2007, 2027 1968, 1988, 2008, 2028 1969, 1989, 2009, 2029 Month (M)
  • Page 9 Ex approval specifications for the transmitter (ATEX example; for details on all approvals refer toOperating conditions (Page 58)) Note Approval identifications Approval certificates and notified body identifications are available for download at www.siemens.com (http://support.automation.siemens.com/WW/view/en/60666565/134200). SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...
  • Page 10 Introduction 1.3 Nameplate layout FCS400 sensor: Nameplate with specific information ① EX approvals Ex approval specifications ② Consult the operating instructions ③ Year of manufacture Manufacturing year More detailed manufacturing date information is given in the serial num‐ ber found on the identification nameplate ④...
  • Page 11 Introduction 1.3 Nameplate layout FCS400 sensor: Nameplate with approval information ① QR code Product-specific QR code ② C✓ C-tick logo ③ WEEE symbol, see Disposal (Page 56) Note Logos and warnings Logos and warnings are only shown on the product where applicable. The combination shown in the example above is relevant for a hygienic sensor installed in hazardous area in Canada.

  • Page 12: Designated Use

    Introduction 1.5 Product compatibility Designated use Use the device in accordance with the information on the nameplate and in the Technical data (Page 57). NOTICE Use in a domestic environment This Class A Group 1 equipment is intended for use in industrial areas. In a domestic environment this device may cause radio interference.

  • Page 13: Checking The Consignment

    Risk of explosion in hazardous areas. ● Do not use damaged or incomplete devices. Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...

  • Page 14: Transportation And Storage

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 15 Introduction 1.9 Notes on warranty The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development. SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...
  • Page 16 Introduction 1.9 Notes on warranty SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...

  • Page 17: Safety Notes

    Safety notes Preconditions for use This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device.

  • Page 18: Improper Device Modifications

    If you need additional information not covered by these instructions, contact your local Siemens office or company representative. Note Operation under special ambient conditions...

  • Page 19: Use In Hazardous Areas

    Further information and instructions including approval-specific special conditions for safe use in Ex applications can be found in the certificates on the documentation disk and at the product web page (www.siemens.com/FC430). WARNING Substitution of components Substitution of components may impair Intrinsic Safety.
  • Page 20 Safety notes 2.3 Use in hazardous areas Qualified personnel for hazardous area applications Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following specific qualifications: ● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures, aggressive, and hazardous media.

  • Page 21: Installing/Mounting

    Refer to the information in Technical data (Page 57). Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.

  • Page 22: Installation Location Requirements

    Installing/mounting 3.1 Basic safety notes WARNING Exceeded maximum permissible operating pressure Risk of injury or poisoning. The maximum permissible operating pressure depends on the device version, pressure limit and temperature rating. The device can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process media could be released.

  • Page 23: Proper Mounting

    Installing/mounting 3.1 Basic safety notes Direct sunlight Prevent the device from overheating or materials becoming brittle due to UV exposure by protecting it from direct sunlight. Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Operating conditions (Page 58). WARNING Equipment used in hazardous areas Risk of explosion in hazardous areas.

  • Page 24: Sensor Installation

    Installing/mounting 3.2 Sensor installation WARNING Loss of type of protection Risk of explosion. Damage to device if the enclosure is open or not properly closed. The type of protection specified on the nameplate or in Technical data (Page 57) is no longer guaranteed.

  • Page 25: Orientation Of The Sensor

    Installing/mounting 3.2 Sensor installation Location in the system The optimum location in the system depends on the application: ● Liquid applications Gas or vapor bubbles in the fluid may result in erroneous measurements, particularly in the density measurement. – Do not install the flowmeter at the highest point in the system, where bubbles will be trapped.
  • Page 26 Installing/mounting 3.2 Sensor installation NOTICE Orienting the sensor To avoid water or moist ingress, transmitters should be oriented with cable entrances aiming downwards. SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...
  • Page 27 Orienting the sensor The sensor operates in any orientation. The optimal orientation depends on the process fluid and the process conditions. Siemens recommends orienting the sensor in one of the following ways: 1. Vertical installation with an upwards flow (self-draining)

  • Page 28: Installation In A Drop Line

    Installing/mounting 3.3 Disassembly 3.2.3 Installation in a drop line Installation in a drop line is only recommended if a pipeline reduction or orifice with a smaller cross-section can be installed to create back-pressure and prevent the sensor from being partially drained while measuring. ①...

  • Page 29: Connecting

    Connecting Basic safety notes WARNING Unsuitable cables, cable glands and/or plugs Risk of explosion in hazardous areas. ● Use only cable glands/plugs that comply with the requirements for the relevant type of protection. ● Tighten the cable glands in accordance with the torques specified in Technical data (Page 57).
  • Page 30 Connecting 4.1 Basic safety notes WARNING Missing PE/ground connection Risk of electric shock. Depending on the device version, connect the power supply as follows: ● Power plug: Ensure that the used socket has a PE/ground conductor connection. Check that the PE/ground conductor connection of the socket and power plug match each other. ●...
  • Page 31 Connecting 4.1 Basic safety notes WARNING Improper laying of shielded cables Risk of explosion through compensating currents between hazardous area and the non‑hazardous area. ● Shielded cables that cross into hazardous areas should be grounded only at one end. ● If grounding is required at both ends, use an equipotential bonding conductor. WARNING Uncovered non-intrinsically safe circuits Risk of explosion in hazardous areas or electric shock when working on non-intrinsically safe...
  • Page 32 Connecting 4.1 Basic safety notes WARNING Incorrect selection of type of protection Risk of explosion in areas subject to explosion hazard. This device is approved for several types of protection. 1. Decide in favor of one type of protection. 2. Connect the device in accordance with the selected type of protection. 3.

  • Page 33: Connecting Fc430

    Cable requirements ● When installing sensor cable, use cable with at least same degree of protection as the sensors. It is recommended to use cables supplied by Siemens: – blue cables for installation of intrinsically safe circuits in hazardous areas –...
  • Page 34 Connecting 4.2 Connecting FC430 Take care when handling the cable and passing it through cable ducting that the plug is not subjected to excessive tension (pulling) as the internal connections may be disengaged. Note Never pull the cable by the plug - only by the cable itself. 1.
  • Page 35 Connecting 4.2 Connecting FC430 5. Connect wires to terminals according to list below. Terminal number Description Wire color (Siemens) 20 V Orange Yellow RS-485 / B White RS-485 / A Blue 6. Assemble and tighten cable gland 7. Remove O-ring from lid.
  • Page 36 Connecting 4.2 Connecting FC430 8. Connect wires to terminals according to list below. Terminal number Description Wire color (Siemens cable) 20 V Orange Yellow RS-485 / B White RS-485 / A Blue 9. Ensure the DIP switches are all set to OFF.

  • Page 37: Connecting The Current Loop With Or Without Hart Communication (Ch1)

    Connecting 4.2 Connecting FC430 4.2.2.2 Connecting the current loop with or without HART communication (CH1) Note 4 to 20 mA output It is not required to use shielded cables for the pure 4 to 20 mA current output. Note HART communication It is recommended by the FieldComm Group (FCG) to use shielded cables for the HART communication.
  • Page 38 Connecting 4.2 Connecting FC430 5. Connect wires to terminals using wiring tool. – Field mount transmitter: Active current output Passive current output ⑤ ⑥ ④ ⑤ Functional Earth Functional Earth Active current output Passive current output – Wall mount transmitter: Active current output Passive current output 6.

  • Page 39: Connecting The Modbus Or Profibus (Ch1)

    Connecting 4.2 Connecting FC430 Note For Ex versions active or passive current output is preselected at ordering and cannot be changed. Non-Ex versions can be connected as either active or passive. Note Load Signal output: < 500 Ω at 14 to 24 VDC (active), 14 to 30 VDC (passive) Relay output: 30 VAC/VDC, 100 mA Passive signal input: 15 to 30 VDC, 2 to 15 mA 4.2.2.3...

  • Page 40: Connecting Channels 2 To 4

    Connecting 4.2 Connecting FC430 5. Connect wires to terminals using wiring tool. – Field mount transmitter: Modbus or PROFIBUS DP/PA ④ In + (B) ⑤ In - (A) ⑥ Out + (B) ⑦ Out - (A) Functional Earth – Wall mount transmitter: Modbus or PROFIBUS DP/PA ④...
  • Page 41 Connecting 4.2 Connecting FC430 Connect wires 1. Remove cap and ferrule from cable gland and slide onto cable. Wall mount enclosure: Remove blind plug and fit cable gland. 2. Push cable through open gland and cable path. 3. Restore ferrule and tighten cap to lightly hold cable in place. 4.

  • Page 42: Input/Output Configuration

    Connecting 4.2 Connecting FC430 ⑫ ⑬ IO[3] (common) IO[3]- (passive) ⑪ ⑫ IO[3]+ (active) IO[3] (common) Termination example for channel 3 If connected as relay (channels 3 and 4 only) Normally closed contact (NC) Normally open contact (NO) ⑫ ⑬ ⑪...

  • Page 43: Connecting The Power Supply (Field Mount)

    Connecting 4.2 Connecting FC430 Configura‐ Software configuration Channel tion Input Digital input Active ● Reset totalizer 1 ChX- ● Reset totalizer 2 ChXC ● Reset totalizer 3 ● Reset all totalizers ChX+ ● Force outputs Active ● Freeze process values ●...
  • Page 44 Connecting 4.2 Connecting FC430 3. Push cable through open gland and cable path. 4. Restore ferrule and tighten cap to lightly hold cable in place. 5. Connect ground to terminal and power to terminals L/+ and N/- using wiring tool in the manner shown below at right.

  • Page 45: Connecting The Power Supply (Wall Mount)

    Connecting 4.2 Connecting FC430 4.2.2.7 Connecting the power supply (wall mount) 1. Open enclosure lid. 2. Unscrew power supply terminal protection cover screw. 3. Remove protection cover. 4. Remove blind plug and fit cable gland. 5. Push cable through open gland and cable path. 6.

  • Page 46: Finishing The Transmitter Connection (Field Mount)

    Connecting 4.2 Connecting FC430 7. Connect ground to terminal and power to terminals L/+ and N/- in the manner shown below at right using a screwdriver. Note The terminal box is detachable For easier access unplug the terminal box. After connecting the wires, plug the terminal box back in.

  • Page 47: Finishing The Transmitter Connection (Wall Mount)

    Connecting 4.2 Connecting FC430 6. Reinstate and tighten lid lock screw. 7. Ensure that moisture does not penetrate the inside of electronics enclosure. Bend cables downward immediately before cable glands. 4.2.2.9 Finishing the transmitter connection (wall mount) Connection check-up 1. Check individual wire installation by tugging firmly. 2.
  • Page 48 Connecting 4.2 Connecting FC430 SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...

  • Page 49: Commissioning

    Commissioning Basic safety notes WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas. ● Do not commission the device until it has been mounted completely and connected in accordance with the information in Installing/mounting (Page 21). ●...
  • Page 50 Commissioning 5.1 Basic safety notes DANGER Toxic gases and liquids Danger of poisoning when venting the device: if toxic process media are measured, toxic gases and liquids can be released. ● Before venting ensure that there are no toxic gases or liquids in the device, or take the appropriate safety measures.

  • Page 51: Service And Maintenance

    ● Reliability of power supply, lightning protection, and grounds WARNING Impermissible repair and maintenance of the device ● Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Dust layers above 5 mm Risk of explosion in hazardous areas.

  • Page 52: Cleaning

    Service and maintenance 6.2 Cleaning WARNING Leaks in the sample gas path Risk of poisoning. When measuring toxic process media, these can be released or collect in the device if there are leaks in the sample gas path. ● Purge the device as described in Commissioning (Page 49). ●...

  • Page 53: Maintenance And Repair Work

    Service and maintenance 6.3 Maintenance and repair work Maintenance and repair work WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area. ●...
  • Page 54 Service and maintenance 6.3 Maintenance and repair work WARNING Enclosure open Risk of explosion in hazardous areas as a result of hot components and/or charged capacitors inside the device. To open the device in a hazardous area: 1. Isolate the device from power. 2.

  • Page 55: Replacing The Device

    ● Devices/replacement parts should be returned in their original packaging. ● If the original packaging is no longer available, ensure that all shipments are properly packaged to provide sufficient protection during transport. Siemens cannot assume liability for any costs associated with transportation damages.

  • Page 56: Disposal

    – Number of returned devices/replacement parts – Reason for returning the item(s) ● Decontamination declaration (https://www.siemens.com/sc/declarationofdecontamination) With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues. The device/replacement part does not pose a hazard for humans and the environment."...

  • Page 57: Technical Data

    Technical data Power Table 7-1 Power supply Description Specification Supply voltage ● 100 to 240 V AC, 47 to 63 Hz 30 VA ● 19,2 - 28,8 V DC 11 W Environmental conditions: ● Transient over voltages up to the levels of overvoltage category II ●...

  • Page 58: Operating Conditions

    Process media absolute pressure (min to max) [bar (psi)] Stainless steel: 1 to 101 (14.5 to 1465) Hastelloy: 1 to 161 (14.5 to 2335) Process media viscosity Gases and non-compressible liquids Pressure drop See Siemens Sizing & Calculation tool (https://pia- portal.automation.siemens.com/SIE/ Z3_PIA_PORTAL/ ~flNUQVRFPTIwNDg5LjAwMi4wMS4 wMQ==?~okcode=EV_CAL)
  • Page 59 Technical data 7.3 Operating conditions FC430 compact system, FCS400 sensor, FCT030 transmitter EU Declaration of Conformity A5E46799085A/001 Hygienic version ● 3A ● EHEDG ● 1935/2004/EC and 2023/2006/EC (food contact material: stainless steel) Pressure equipment ● 2014/68/EU Pressure Equipment Directive (PED) ●...
  • Page 60 Technical data 7.3 Operating conditions FCS400 sensor + DSL (can be installed in Zone 1 for gas and Zone 20/21 for dust) Class I, Division 1, Groups A, B, C, D FM18US0063X Class II/III, Division 1, Groups E, F, G Class I, Zone 1, AEx d e ia IIC T*, AEx d IIC T* Zone 20, AEx ta IIIC T85°C-T200°C Zone 21, AEx tb IIIC T85°C-T200°C...

  • Page 61: Product Documentation And Support

    1. Scan the QR code on your device with a mobile device. 2. Click "PIA Portal". To display factory certificates, if available, log in to the PIA Life Cycle Portal using your login or register. See also Certificates (http://www.siemens.com/processinstrumentation/certificates) SITRANS FC430 Compact Operating Instructions, 09/2019, A5E39940293-AB...

  • Page 62: Technical Support

    In addition to our technical support, Siemens offers comprehensive online services at Service & Support. Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact. To find the contact for your product, go to "all products and branches" and select "Products &...

  • Page 63: Index

    Index Approval information nameplate Flow direction, 25 Sensor, 11 Transmitter, 10 General information nameplate Sensor, 7 Bus communication, 57 Transmitter, 6 Cable requirements, 33 HART Catalog connecting, 37 catalog sheets, 61 Hazardous area Certificates, 61 Qualified personnel, 20 Certificates and approvals, 59 Hotline, (Refer to Support request) Cleaning, 52 Connecting...
  • Page 64 Index Operating conditions, 58 Power supply, 57 PROFIBUS connecting, 39 Qualified personnel, 20 Return procedure, 55 Scope of delivery, 13 Sensor orientation, (See Installation) Service, 62 Service and support Internet, 62 Specific information nameplate Transmitter, 9 Specific informcation nameplate Sensor, 10 Support, 62 Support request, 62 Symbols, (Refer to warning symbols)

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