Bosch Rexroth GTE Series Project Planning Manual
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Bosch Rexroth GTE Series Project Planning Manual

Planetary gearboxes
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Summary of Contents for Bosch Rexroth GTE Series

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 2 (02/2011) 7.1, Fig. 7.3) Copyright © Bosch Rexroth AG, 2009 Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 3: Table Of Contents

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG I/85 Rexroth GTE Planetary Gearboxes Table of Contents Table of Contents Page Introduction to the Product..................... 5 GTE Planetary Gearboxes........................5 About this Documentation........................7 1.2.1 General Information..........................7 1.2.2 Standards............................7 Important Instructions on Use..................9 Intended Use............................
  • Page 4 II/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Table of Contents Page Technical Data......................31 Technical Data for Intermittent and Continuous Operation..............31 Maximum Transferable Output Torque....................35 Thermal Specifications for S1 Operation....................36 Technical Data at Increased Lifetime....................37 Limiting Temperature Curves to Determine Higher S1-Speed.............
  • Page 5 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG III/85 Rexroth GTE Planetary Gearboxes Table of Contents Page 11.1.2 Preparation............................69 11.1.3 Bulk Head Connector........................69 11.2 Deactivation............................70 11.3 Disassembly............................70 11.4 Maintenance............................70 11.4.1 General Information........................... 70 11.4.2 Measures............................71 11.5 Troubleshooting ........................... 71 11.5.1...
  • Page 6 IV/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 7: Introduction To The Product

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 5/85 Rexroth GTE Planetary Gearboxes Introduction to the Product Introduction to the Product GTE Planetary Gearboxes Fig.1-1: Mounting example: GTE planetary gearboxes mounted on IndraDyn S motors Application In combination with the drive and control system of Rexroth, GTE planetary gearboxes provide a low-cost automation system for various sectors of industry.
  • Page 8 6/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Introduction to the Product Gradations Fig.1-2: Nominal torque gradation of GTE planetary gearboxes Mode of Functioning The GTE series of planetary gearboxes offers a coaxial input and output. The output shaft of the motor is connected to the sun gear with a non-positive com‐...

  • Page 9: About This Documentation

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 7/85 Rexroth GTE Planetary Gearboxes Introduction to the Product ● The gearbox can be mounted in any position. Due to the defined bearing position and pump current a sufficient lubricant supply is always ensured. ● The output elements can be mounted in two different ways: –...
  • Page 10 8/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Introduction to the Product 10787 Berlin, Germany Phone 49 (0) 30 – 26 01-22 60, Fax +49 (0) 30 – 26 01-12 60 Internet: http://www.din.be/beuth Email: postmaster@beuth.de Your Feedback Your experiences are an essential part of the process of improving both the product and the documentation.

  • Page 11: Important Instructions On Use

    Any risks resulting from the products not being used as intended are the sole responsibility of the user. Before using the Bosch Rexroth products, the following condition precedent must be fulfilled so as to ensure that they are used as intended: ●...

  • Page 12: Non-Intended Use

    ● the intended application is not explicitly released by Bosch Rexroth. Please make absolutely sure that the instructions given in the general safety notes are also complied with! LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 13: Safety Instructions For Electric Drives And Controls

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 11/85 Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 14: General Information

    12/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls 1) to be trained, instructed or authorized to switch electric circuits and devices safely on and off, to ground them and to mark them...

  • Page 15: Hazards By Improper Use

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 13/85 Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.

  • Page 16: Instructions With Regard To Specific Dangers

    14/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! Instructions with Regard to Specific Dangers 3.3.1...

  • Page 17: Protective Extra-Low Voltage As Protection Against Electric Shock

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 15/85 Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls High housing voltage and high leakage current! Danger to life, risk of injury by electric shock! ● Before switching on and before commissioning, ground or connect the components of the electric drive and control system to the equipment grounding conductor at the grounding points.
  • Page 18 16/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.

  • Page 19: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 17/85 Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.

  • Page 20: Battery Safety

    18/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls ● Always use suitable tools. Use special tools if specified. ● Use lifting equipment and tools in the correct manner. ● Use suitable protective equipment (hard hat, safety goggles, safety shoes, safety gloves, for example).

  • Page 21: Explanation Of Signal Words And The Safety Alert Symbol

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 19/85 Rexroth GTE Planetary Gearboxes Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The agents (e.g., fluids) used to operate the product might not be environmentally friendly. Dispose of agents harmful to the environment separately from other waste.
  • Page 22 20/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 23: Dimensioning And Selection

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 21/85 Rexroth GTE Planetary Gearboxes Dimensioning and Selection Dimensioning and Selection Dimensioning Applications for GTE planetary gearboxes are characterized by the following speed-time-curves: ● Triangular speed curve with pause interval ● Operation with constant speed and pause interval ●...

  • Page 24: Selection

    22/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Dimensioning and Selection Fig.4-3: Speed-time-graph for triangle operation The dimensioning of this operation is mainly made according to the necessary maximum torque M and the average velocity V resp. mean speed...
  • Page 25 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 23/85 Rexroth GTE Planetary Gearboxes Dimensioning and Selection ● The thermal use-limit of the motor-gearbox combination must be adhered. ● The cycles of the operation modes S4 and S5 should not exceed 1,000 cycles per hour. If higher cycle rates are necessary, the GTM gearbox must be derated accordingly (see Fig.
  • Page 26 24/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 27: Application Notes

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 25/85 Rexroth GTE Planetary Gearboxes Application Notes Application Notes Operating Conditions 5.1.1 General Information Maximum Ambient Temperature, The power conductors as stated in the selection data will be reached at the Maximum Setup Elevation following conditions: Ambient temperature: 0...+86.00°F...

  • Page 28: Operating Mode S5 (Intermitted Operation)

    26/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Application Notes 5.1.2 Operating Mode S5 (Intermitted Operation) Planetary gearboxes of GTE series are suitable for the operating mode S5 (in‐ termitted operation with braking) according to EN 60034-1. The operation time should herewith not surpass 60%.

  • Page 29: Mechanical Features

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 27/85 Rexroth GTE Planetary Gearboxes Application Notes Servo planetary gearboxes acc. to ATEX for mounting on Ex-mo‐ tors, like MSK motors acc to ATEX Standard are no products of Rexroth and will not be offered or delivered neither separately nor mounted.
  • Page 30 28/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Application Notes Shaft Load To check the shaft load, the axial and radial shaft load have to be checked separately: The radial shaft load radial shaft load with subject to ●...

  • Page 31: Combination Possibilities Of Gte Planetary Gearboxes With Motors

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 29/85 Rexroth GTE Planetary Gearboxes Application Notes Combination Possibilities of GTE Planetary Gearboxes with Motors The following table shows the combination possibilities of GTE planetary gear‐ boxes with motors. For more information about ATEX directive and combining a GTE planetary gearbox with an explosion-proof motor (e.g.
  • Page 32 30/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 33: Technical Data

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 31/85 Rexroth GTE Planetary Gearboxes Technical Data Technical Data Technical Data for Intermittent and Continuous Operation Due to technical development of the GTE gearboxes, the technical data re‐ garding permitted torques, torsional play and torsional strength could be im‐...
  • Page 34 32/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data Trans‐ Description Symbol mission GTE040 GTE060 GTE080 GTE120 GTE160 ratio 17.6 one-stage Max. output torque 1) 9) 10) 11) i=12 1,280 two-stage i=20 1,280 i=40 1,120 5,000 4,500 3,900...
  • Page 35 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 33/85 Rexroth GTE Planetary Gearboxes Technical Data Trans‐ Description Symbol mission GTE040 GTE060 GTE080 GTE120 GTE160 ratio 1,666.7 1,483.3 833.3 333.3 1,250 1,100 537.5 562.5 one-stage 1,000 Nominal initial speed at 100% 7) 12) ,nenn 562.5 437.5...
  • Page 36 Any sort of overload of the gearbox is classified as inappropriate use. Any changes on the gearbox exclude all lia‐ bility on the part of Bosch Rexroth for any damages. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 37: Maximum Transferable Output Torque

    Technical Data Maximum Transferable Output Torque At M , Bosch Rexroth`s planetary gearboxes are designed for high-cycle out, nenn operation, in other words, if the application torques are always less than the nominal torque, no recalculation is necessary. However, it is possible to transfer higher application torques in the case of short torque peaks or long periods of intermittent duty.

  • Page 38: Thermal Specifications For S1 Operation

    36/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data Thermal Specifications for S1 Operation Calculation of average speed: Assumed ambient conditions: ● Motor does not heat up the gearbox ● Plate size (square) = 2 x gearbox size ●...

  • Page 39: Technical Data At Increased Lifetime

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 37/85 Rexroth GTE Planetary Gearboxes Technical Data Technical Data at Increased Lifetime The technical data is based on a calculated gearbox-lifetime of Lh = 30,000 h If a gearbox-lifetime of more than 20,000h is required, the technical data, re‐...
  • Page 40 38/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data CAUTION Overload of the gearbox due to exceeding the permitted gearbox housing temperature of 90°C. During operation of motor/gearbox combinations in the selected operating point, please make sure that the permitted gearbox housing temperature of 90°C is not exceeded to avoid a gearbox overload.
  • Page 41 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 39/85 Rexroth GTE Planetary Gearboxes Technical Data GTE060: limiting temperature curves at ΔT = 60K Output torque Input speed Fig.6-5: Ratio at limiting temperature curves GTE060 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 42 40/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data GTE080: limiting temperature curves at ΔT = 60K Output torque Input speed Fig.6-6: Ratio at limiting temperature curves GTE080 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 43 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 41/85 Rexroth GTE Planetary Gearboxes Technical Data GTE120: limiting temperature curves at ΔT = 60K Output torque Input speed Fig.6-7: Ratio at limiting temperature curves GTE120 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 44 42/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data GTE160: limiting temperature curves at ΔT = 60K Output torque Input speed Fig.6-8: Ratio at limiting temperature curves GTE160 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 45: Permitted Shaft Load

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 43/85 Rexroth GTE Planetary Gearboxes Technical Data Permitted Shaft Load permittable axial force permittable radial force distance between shaft shoulder on the output shaft and point of appli‐ cation of the radial force average output speed of the cycle Fig.6-9:...

  • Page 46: Gte040

    44/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data GTE040 Permitted Radial Force F Fig.6-10: Permitted Radial Force F GTE040 Permitted axial force <160N : permittable axial force : permittable radial force Do occur higher axial forces, the bearing lifetime for this use has to be calcu‐...

  • Page 47: Gte060

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 45/85 Rexroth GTE Planetary Gearboxes Technical Data GTE060 Permitted Radial Force F Fig.6-11: Permitted Radial Force F GTE060 Permitted axial force <450N : permittable axial force : permittable radial force Do occur higher axial forces, the bearing lifetime for this use has to be calcu‐...

  • Page 48: Gte080

    46/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data GTE080 Permitted Radial Force F Fig.6-12: Permitted Radial Force F GTE080 Permitted axial force <900N : permittable axial force : permittable radial force Do occur higher axial forces, the bearing lifetime for this use has to be calcu‐...

  • Page 49: Gte120

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 47/85 Rexroth GTE Planetary Gearboxes Technical Data 6.10 GTE120 Permitted Radial Force F Fig.6-13: Permitted Radial Force F GTE120 Permitted axial force <2,100N : permittable axial force : permittable radial force Do occur higher axial forces, the bearing lifetime for this use has to be calcu‐...

  • Page 50: Gte160

    48/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Technical Data 6.11 GTE160 Permitted Radial Force F Fig.6-14: Permitted Radial Force F GTE160 Permitted axial force <6,000N : permittable axial force : permittable radial force Do occur higher axial forces, the bearing lifetime for this use has to be calcu‐...

  • Page 51: Specifications

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 49/85 Rexroth GTE Planetary Gearboxes Specifications Specifications GTE040 Fig.7-1: Dimensional details GTE040, one and two stage Flanged motor type One-stage Two-stage □ K [mm] [mm] [mm] [mm] [mm] MSM020B 93.5 28.5 106.5 28.5 MSM019A, B 93.5 28.5...

  • Page 52: Gte060

    50/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Specifications GTE060 Fig.7-3: Dimensional details GTE060, one and two-stage Flanged motor type One-stage Two-stage □ K [mm] [mm] [mm] [mm] [mm] MSK030 24.5 118.5 24.5 MSM030B 31.2 125.5 31.2 MSM031B 31.2 125.5...

  • Page 53: Gte080

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 51/85 Rexroth GTE Planetary Gearboxes Specifications GTE080 Fig.7-5: Dimensional details GTE080, one and two-stage Flanged motor type One-stage Two-stage □ K [mm] [mm] [mm] [mm] [mm] MSK030 33.5 33.5 MSK040 33.5 33.5 MSM030C 33.5 33.5 MSM031C 33.5...

  • Page 54: Gte120

    52/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Specifications GTE120 Fig.7-7: Dimensional details GTE120, one and two-stage Flanged motor type One-stage Two-stage □ K [mm] [mm] [mm] [mm] [mm] MSK040 176.5 47.5 203.5 47.5 MSK050 176.5 47.5 203.5 47.5 MSK060 186.5...

  • Page 55: Gte160

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 53/85 Rexroth GTE Planetary Gearboxes Specifications GTE160 Fig.7-9: Dimensional details GTE160, one and two-stage Flanged motor type One-stage Two-stage □ K [mm] [mm] [mm] [mm] [mm] MSK050 255.5 64.5 64.5 MSK060 255.5 64.5 64.5 MSK061 255.5 64.5...
  • Page 56 54/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 57: Type Codes

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 55/85 Rexroth GTE Planetary Gearboxes Type Codes Type Codes Notes on Connecting a Motor acc. to ATEX Standard For more information about ATEX directive and combining a GTE planetary gearbox with an explosion-proof motor (e.g. MSK Motor acc. to ATEX stand‐...

  • Page 58: Type Code Gte060

    56/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Type Codes Type Code GTE060 Fig.8-2: Type code GTE060 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 59: Type Code Gte080

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 57/85 Rexroth GTE Planetary Gearboxes Type Codes Type Code GTE080 Fig.8-3: Type code GTE080 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 60: Type Code Gte120

    58/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Type Codes Type Code GTE120 Fig.8-4: Type Code GTE120 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 61: Type Code Gte160

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 59/85 Rexroth GTE Planetary Gearboxes Type Codes Type Code GTE160 Fig.8-5: Type Code GTE160 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 62 60/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 63: Handling, Transport And Storage

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 61/85 Rexroth GTE Planetary Gearboxes Handling, Transport and Storage Handling, Transport and Storage Handling 9.1.1 Identifying the Goods Transport documents The total scope of a delivery can be seen in the delivery note or waybill. How‐...

  • Page 64: Transport And Storage

    62/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Handling, Transport and Storage ● service information Transport and Storage CAUTION Damage or injuries and invalidation of the war‐ ranty due to improper handling! ⇒ Avoid mechanical stressing, throwing, tipping or dropping of the products.
  • Page 65 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 63/85 Rexroth GTE Planetary Gearboxes Handling, Transport and Storage NOTICE Motor or gearbox damage and guarantee loss due to incorrect storage! The following conditions must be kept during storage: ● Permissible range of temperature: -20°C to +80°C (only valid for short- term storage or transport.
  • Page 66 64/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 67: Mounting

    10.2.1 General Information The motor is centered by using pilot diameter of the Bosch Rexroth motor and the appropriate pilot diameter of the gearbox´s input flange. The connection between the motor output shaft and gearbox input shaft is established via a compression coupling.
  • Page 68 66/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Mounting 1. Clean and check the parts. Fig.10-1: Cleaning of the parts before mounting Check for damage to the motor shaft, compression coupling bore and any bushing, as well as the faces of motor and gearbox flanges and clean them free from grease thoroughly.
  • Page 69 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 67/85 Rexroth GTE Planetary Gearboxes Mounting or the motor bearing, which lead to damage on the motor and / or the gearbox. If so, please contact your responsible sales office immediately. NOTE! Danger of damaged motor bearing and / or gearbox due to bracing during mounting.

  • Page 70: Gearbox Mounting

    68/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Mounting 10.3 Gearbox Mounting Remove the protective cap from the gearbox shaft and thoroughly clean the pilot diameter, the contact surface and the output shaft. Furthermore, Mounting of the gearbox to the machine (or robot, etc.) is to be made via the output pilot diameter of the gearbox and four through holes on the gearbox housing.

  • Page 71: Commissioning, Operation And Maintenance

    ● Damaged products must not be put into operation. ● Contact Bosch Rexroth for missing information or support during com‐ missioning! 11.1.3 Bulk Head Connector When all requirements are met, proceed as follows: 1.

  • Page 72: Deactivation

    70/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Commissioning, Operation and Maintenance 11.2 Deactivation In the case of malfunctions, maintenance measures or to deactivate the gear‐ box-motor unit, proceed as follows: 1. Observe the instructions of the machine documentation.

  • Page 73: Measures

     Do not work on hot surfaces. ●  Protect open supply cables and connections against penetration of pol‐ lution. Bosch Rexroth recommends the following maintenance measures, based on the maintenance plan of the machine manufacturer: Measure Interval Check the mechanical and electrical con‐...

  • Page 74: Gearbox-Motor Unit Generates Vibrations

    Check the mechanical connection. Do not continue to use damaged parts. Check the mechanical connection. Do not continue to use damaged parts. Change of gearbox necessary. In the case of a malfunction, contact Bosch Rexroth Service. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 75: Ordering Designations

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 73/85 Rexroth GTE Planetary Gearboxes Ordering Designations Ordering Designations 12.1 General Information The planetary gearbox has to be specified as a sub-item of the motor. Prefera‐ bly, a complete unit, which always consists of planetary gearbox GTE and motor, will be delivered.
  • Page 76 74/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 77: 13 "Old" Technical Data

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 75/85 Rexroth GTE Planetary Gearboxes "Old" Technical Data "Old" Technical Data 13.1 "Old" Technical Data for Intermittent and Continuous Opera‐ tion Ratio-dependent data Transmis‐ Description Symbol GTE040 GTE060 GTE080 GTE120 GTE160 sion ratio 18,000 13,000 7,000...
  • Page 78 76/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes "Old" Technical Data Transmis‐ Description Symbol GTE040 GTE060 GTE080 GTE120 GTE160 sion ratio 4,500 4,000 4,000 3,500 3,000 4,500 4,000 4,000 3,500 3,000 one-stage 4,500 4,000 4,000 3,500 3,000 Nominal input speed...
  • Page 79 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 77/85 Rexroth GTE Planetary Gearboxes "Old" Technical Data Transmis‐ Description Symbol GTE040 GTE060 GTE080 GTE120 GTE160 sion ratio 0.031 0.135 0.77 2.63 12.14 0.022 0.093 0.52 1.79 7.78 one-stage 0.019 0.078 0.45 1.53 6.07 Mass moment of iner‐...
  • Page 80 Any sort of overload of the gearbox is classified as inappropriate use. Any changes on the gearbox exclude all lia‐ bility on the part of Bosch Rexroth for any damages. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 81: Environmental Protection And Disposal

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 79/85 Rexroth GTE Planetary Gearboxes Environmental Protection and Disposal Environmental Protection and Disposal 14.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
  • Page 82 80/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 83: Service And Support

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 81/85 Rexroth GTE Planetary Gearboxes Service and Support Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly.
  • Page 84 82/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

  • Page 85: Index

    DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 83/85 Rexroth GTE Planetary Gearboxes Index Index Ambient temperature.......... 25 Intended use Application............5 Introduction ............ 9 Application notes..........25 Intermitted operation........... 26 Assembly of output elements......28 ATEX-Gearboxes..........27 Lifetime............... 33 Limiting temperature curves........ 37 Barcode label............
  • Page 86 84/85 Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P Rexroth GTE Planetary Gearboxes Index Protection class........... 25 Technical data at increased lifetime....37 Protective extra-low voltage........ 15 Technical data for intermittent and continuous operation............. 31 Thermal specifications for S1 operation....36 Torsional play............33 Reduction at higher cycles........
  • Page 87 DOK-GEAR**-GTE********-PR06-EN-P Bosch Rexroth AG 85/85 Rexroth GTE Planetary Gearboxes Notes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
  • Page 88 R911308842 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

This manual is also suitable for:

Rexroth gte040Rexroth gte060Rexroth gte160Rexroth gte080Rexroth gte120

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