Table Of Contents - Toro Groundsmaster 4100 Operator's Manual

Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Engine-Emission Certification............................. 5
Safety and Instructional Decals .......................... 5
Setup ...................................................................... 15
1 Greasing the Machine.................................... 15
2 Checking the Tire Pressure ............................ 15
3 Checking the Fluid Levels .............................. 16
Product Overview ................................................... 16
Controls ........................................................... 16
Cab Controls ................................................. 19
Specifications .................................................. 20
Attachments/Accessories ................................. 21
Before Operation ................................................. 22
Before Operation Safety ................................... 22
Checking the Engine-Oil Level.......................... 22
Checking the Cooling System ........................... 22
Checking the Hydraulic System ........................ 22
Draining the Water Separator ........................... 22
Filling the Fuel Tank .......................................... 22
Checking the Tire Pressure............................... 23
Checking the Torque of the Wheel Lug
Nuts .............................................................. 24
Adjusting the Mirrors......................................... 24
Aiming the Headlights....................................... 25
Adjusting the Rollover Protection System
(ROPS) ......................................................... 25
Adjusting the Height of Cut ............................... 26
Adjusting the Skids ........................................... 28
Adjusting the Mower-Deck Rollers .................... 28
Adjusting the Blade........................................... 29
Correcting a Mismatch Between the Mower
Decks............................................................ 29
Checking the Safety-Interlock Switches ............ 31
Using the InfoCenter Control ............................ 32
During Operation ................................................. 36
During Operation Safety ................................... 36
Starting the Engine ........................................... 37
Shutting Off the Engine..................................... 38
Understanding Smart Power® Traction............. 38
Performing a Fan-Reverse Operation ............... 38
Understanding Auto Idle ................................... 38
Using the Cruise Control................................... 38
Diesel Particulate Filter Regeneration............... 38
Using the Engine-Speed Switch........................ 50
Adjusting the Mowing Speed ............................ 50
Adjusting the Transport Speed.......................... 51
Understanding the Operating Characteristics
of the Machine .............................................. 51
Operating Tips ................................................. 52
After Operation .................................................... 54
After Operation Safety ...................................... 54
Pushing or Towing the Machine ........................ 54
Locating the Jacking Points .............................. 54
Hauling the Machine ......................................... 55
Locating the Tie-Down Points ........................... 55
Maintenance ........................................................... 56
Recommended Maintenance Schedule(s) ........... 56
Daily Maintenance Checklist............................. 57
Pre-Maintenance Procedures .............................. 59
Maintenance Safety.......................................... 59
Opening the Hood ............................................ 59
Removing the Hood .......................................... 60
Lubrication .......................................................... 61
Greasing the Bearings and Bushings ................ 61
Engine Maintenance ........................................... 63
Engine Safety ................................................... 63
Servicing the Engine Oil.................................... 63
Changing the Engine Oil and Filter.................... 64
Servicing the Air Cleaner .................................. 64
Servicing the Diesel-Oxidation Catalyst
(DOC) and the Soot Filter .............................. 66
Fuel System Maintenance ................................... 67
Servicing the Fuel System ................................ 67
Servicing the Water Separator .......................... 67
Electrical System Maintenance ........................... 68
Electrical System Safety ................................... 68
Servicing the Battery......................................... 68
Servicing the Fuses .......................................... 69
Drive System Maintenance .................................. 70
Adjusting the Traction-Pedal Angle ................... 70
Checking the Planetary-Gear-Drive
Oil ................................................................. 70
Changing the Planetary-Gear-Drive
Oil ................................................................. 70
Checking the Rear-Axle Lubricant .................... 71
Checking the Rear-Axle-Gearbox
Lubricant ....................................................... 71
Changing the Rear-Axle Lubricant .................... 72
Checking the Rear Wheel Toe-In ...................... 72
Changing the Front Tires .................................. 72
Cooling System Maintenance .............................. 73
Cooling System Safety ..................................... 73
Checking the Cooling System ........................... 73
Servicing the Engine-Cooling System ............... 73
Brake Maintenance ............................................. 74
Adjusting the Service Brakes ............................ 74
Belt Maintenance ................................................ 75
Servicing the Alternator Belt ............................. 75
Servicing the Air Conditioner Compressor
Belt................................................................ 75
Tensioning the Blade-Drive Belts ...................... 75
Replacing the Blade-Drive Belt ......................... 76
Hydraulic System Maintenance ........................... 77
Hydraulic System Safety................................... 77
Checking the Hydraulic Fluid ............................ 77
Changing the Hydraulic Fluid ............................ 78
Replacing the Hydraulic Filters ......................... 78
Checking the Hydraulic Lines and
Hoses............................................................ 79
Adjusting the Counterbalance Pressure............ 79
Cutting Unit Maintenance ..................................... 80
Pivoting (Tilting) the Center Mower Deck to
the Upright Position....................................... 80
3