Related Manuals for Toshiba T300MV2
Summary of Contents for Toshiba T300MV2
- Page 1 ® ® ® T300MV2 /MTX /MTX2 MEDIUM VOLTAGE ADJUSTABLE SPEED MOTOR DRIVE NSTRUCTION ANUAL TOSHIBA INTERNATIONAL CORPORATION Document Number: IF08CZ10 April, 2019...
- Page 2 TOSHIBA INTERNATIONAL CORPORATION 13131 WEST LITTLE YORK HOUSTON, TEXAS 77041 Tel: 1-713-466-0277 1-800-231-1412 Printed in U.S.A. - ii - IF08CZ10 April, 2019...
- Page 3 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the date of purchase.
- Page 4 TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
- Page 5 General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual. Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark.
- Page 6 Special Symbols To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or death. Electrical Hazard Symbol A symbol which indicates a hazard of injury from electrical shock or burn.
- Page 7 If the labels are damaged or if additional labels are required, contact your Toshiba representative for additional labels. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.
- Page 8 Additional SAFETY labels that will be found on the equipment or in the manual that has the CE mark applied are shown below: Electrical hazard with a minimum discharge time listed below. Electrical hazard. xxx MIN Do not remove covers or panels Electrical hazard with the system when energized.
- Page 9 RATING labels that will be found on the equipment are shown below: Input Controller Rating Label Note: If no input controller is supplied, this label will indicate the required fuses and the minimum acceptable ratings for the external controller. Adjustable Speed Drive Rating Label Inverter Power Module Rating Label Note: The above labels are shown blank.
- Page 10 INFORMATION labels that will be found on the equipment are shown below: Torque Label Service Label LISTED UL Label (for UL Listed drives) CE Label (for drives designed for use in the European Union) - x - IF08CZ10 April, 2019...
- Page 11 • Modification of this equipment is dangerous and must not be performed except by factory trained representatives. When modifications are required contact your Toshiba representative. • Inspections may be required before and after moving installed equipment.
- Page 12 Handling and Storage • Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting assistance, and using a forklift if required. • Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt.
- Page 13 Installation Precautions Location and Ambient Requirements • Adequate personnel working space and adequate illumination must be provided for adjustment, inspection, and maintenance of the equipment. In the U.S., refer to NEC Article 110-34 for requirements. Outside the U.S., follow applicable local electrical code requirements. •...
- Page 14 Conductor Routing and Grounding • Use separate metal conduits for routing the input power, output power, and control circuits. • A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. • DO NOT connect control terminal strip return marked LG to earth ground. •...
- Page 15 Please contact Toshiba for application-specific information and for training support. • The Toshiba ASD is part of a larger system and the safe operation of the device will depend on observing certain precautions and performing proper system integration.
- Page 16 Personnel Protection • Installation, operation, and maintenance shall be performed by Qualified Personnel Only. • A thorough understanding of the ASD will be required before the installation, operation, or maintenance of the ASD. WARNING • Rotating machinery and live conductors can be hazardous and shall not come into contact with humans.
- Page 17 System Setup Requirements • When using the ASD as an integral part of a larger system, it is the responsibility of the ASD installer or maintenance personnel to ensure that there is a fail-safe in place, i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure. •...
- Page 18 Wait for at least the minimum time indicated on the label and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off. • Do Not attempt to disassemble, modify, or repair the ASD. Call your Toshiba sales representative for repair information.
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Page 20: Table Of Contents
CONTENTS INTRODUCTION ......................1 INITIAL COMMISSIONING ..................... 2 Confirmation of Wiring ....................2 Start-Up and Test ......................2 Cautions on Changing Setting Parameters ..............3 INSPECTIONS AND MAINTENANCE ................4 Daily Inspections ......................4 Regular Inspections ..................... 4 Main Components ....................... 5 Cautions on Handling Printed Wiring Boards .............. - Page 21 V/f Control Block Diagram ..................42 Speed Reference....................... 43 Vector Control Speed Control ..................44 Vector Control Simulator Follower Control (SFC, optional control used with a speed sensor) ........................45 Vector Control Torque Reference and Current Reference ........45 Vector Control IQ Limit (Torque current limit) ............46 Vector Control D-Q Axis Current Control ..............
- Page 22 Frame G4P drive main cable installation ..............76 Frame G4P module lifting and installation ..............77 Frame G4P module lifting and installation continued ..........78 Frame H4P drive lifting and assembly ............... 79 Frame H4P drive main cable installation ..............80 Frame H4P module lifting and installation ..............
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Page 23: Introduction
INTRODUCTION Thank you for purchasing the T300MV2, MTX, or MTX2 Medium Voltage ASD. This adjustable frequency, solid-state AC drive features a 3φ input isolation transformer with a 24/36-pulse converter design, a 32-bit CPU, and a three-unit power module inverter section providing a 7 level output for 6600V drives, a 5 level output for 4160/3300V drives and 3 level output for 2400V drives. -
Page 24: Initial Commissioning
INITIAL COMMISSIONING CAUTION The drive should be commissioned by qualified personnel only. Below are some general steps required for commissioning. Confirmation of Wiring CAUTION Make the following final checks before applying power to the unit: 1) Confirm that source power is connected to terminals L1, L2, L3 (R, S, T). Connection of incoming source power to any other terminals will damage the drive. -
Page 25: Cautions On Changing Setting Parameters
CAUTION Cautions on Changing Setting Parameters The setting data of the drive is saved in an EEPROM, non-volatile memory. When the micro controller initializes at power-up, it reads the EEPROM data and copies it to the RAM (Random Access Memory). From then on, the micro controller controls the drive using the values in the RAM. When the setting parameters are changed, by the display-keypad or personal computer ("support tool"), only the execution parameters in RAM are changed. -
Page 26: Inspections And Maintenance
INSPECTIONS AND MAINTENANCE CAUTION DANGER Maintenance and inspection is a particularly effective means to help prevent failures and reduce down time. Creating equipment specific inspection and maintenance check sheets can help in performing maintenance and inspection effectively. Detailed inspections and regular maintenance should be carried out, in short cycles initially, until a schedule, reflecting the site-specific conditions, can be determined. -
Page 27: Main Components
INSPECTIONS AND MAINTENANCE (cont’d) CAUTION Main Components 1) Cooling fan - Check to see if there is any abnormality with airflow, increased fan noise, etc. 2) Air filter - Visually check if the air filter is clogged. Gently tap it outside the room to remove loose dust. -
Page 28: Recommended Parts To Be Regularly Renewed
7 years Sooner if dust or dirt damages bearings Air filter 6 months Can also be cleaned. Aluminum Electrolytic 7 years Contact Toshiba for replacement of these Capacitors devices On Circuit Boards Oil-filled capacitor 20 years Main circuit Control power supply... -
Page 29: Recommended Spare Parts
*** It is recommended that failed power modules be replaced as a unit and that the failed modules be returned to Toshiba for repair and testing. (T300MV2 & MTX2). For Twin drives, there are 6 modules. For 6600V drives there 3x2400V modules and 3x4160V modules. MTX drives require field repair of the module by factory trained personnel. -
Page 30: Preparations For Inspection And Maintenance Of Equipment (Powering-Off)
Preparations for Inspection and Maintenance of Equipment (Powering-Off) 1) Stop the equipment and check that the motor has Stop the completely stopped. equipment 2) Press the interlock switch on the operation panel (See Fig. 1 in the next section). The light on the switch should turn on. Main power 3) Turn off the external main power supply. -
Page 31: Recovery After Inspection And Maintenance Of Equipment (Powering-On)
Recovery after Inspection and Maintenance of Equipment (Powering-On) 1) Check the drive to make sure no tools or other foreign objects were left in the Check for tools. drive. Remove added 2) Remove any grounding devices that may have been attached to the main grounding. -
Page 32: Overview
OVERVIEW Display/Keypad (EOI) The following figure shows the display/keypad of the equipment. Refer to the keypad operation manual for more details on its use. EOI Diagram Figure 1. - 10 - IF08CZ10 April, 2019... - Page 33 1. 4 Digit 7 Segment Display – Brightly displays the frequency when connected to V/Hz, Vector and SM drive types. Displays feedback (%) when connected to a Static Var. Controller. 2. Graphical LCD – Displays user information in text and numerical form. 3.
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Page 34: How To Handle Faults
Light Emitting Diode MCCB Molded Case Circuit Breaker Power electronics Processor for Various Inverter control Integration (VII=7). Toshiba dedicated power electronics control 32-bit micro-controller. Switching power supply that providing ±15 VDC and +5 VDC for boards. Random Access Memory Initialize Act of initialization. -
Page 35: General Specifications (Structure)
General Specifications (Structure) Item Standard specification Additional optional Remarks specification Applicable standard UL, NEMA Ambient Temperature 0 to +40°C for T300MV2 50C operation for Low temperature conditions T300MV2 with a for MTX2 is with -20 to +50°C for MTX series derate. externally -45 to +50°C for MTX2 series... -
Page 36: Altitude And Temperature De-Rating
(1) Older motors, or motors with marginal insulation systems, may require filters to help reduce the stress on the insulation system. Consult Toshiba application engineering. (2) Exceeding the peak voltage and allowable voltage rise time of the motor insulation system will reduce motor life expectancy. -
Page 37: General Specifications (Electrical)
Output voltage 0 ~ Rated Voltage Control Supply voltage Internally supplied 480V, 60 Internally External All MTX series power frequency Hz T300MV2, MTX 30. and supplied 480V, supply as an drives require supply MTX2. 50 Hz option. externally T300MV2, supplied space Internally supplied 240 V, 60 MTX30, &... -
Page 38: General Specifications (Control)
General Specifications (Control) The general (control) specifications are shown in the following table. General Control Specifications Item Standard specification Option Remarks Maximum output frequency 75Hz 90Hz all non synch- 90Hz max with sine (66Hz for sync- transfer drives) transfer drives wave filter, for 120Hz for most H4P, G4P, 2400V... - Page 39 General Control Specifications Continued: General Control Specifications Item Standard specification Option Remarks Analog signal output 10VDC x 2 programmable channels on EXIO brd. Connected measuring 10VDC x 1 Fixed on XIO brd. equipment must 10VDC x 5 programmable channels on EXIF brd. be isolated from ground Analog signal input 10VDC x 3 channels on EXIO brd.
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Page 40: Rating Specifications
Rating Specifications NEMA Type 1 Standard Ratings Table (T300MV2) Standard Input Motor Output Output Output Current Overload Current Output Voltage Model Voltage 100% 110~115%-60 s. Frame & Frequency M40AN22030AAA0 2400 V 0~2400 V 0~75 Hz M40AN22035AAA0 M40AN22040AAA0 M40AN22045AAA0 M40AN22050AAA0 M4AAN22030AAA0... - Page 41 NEMA Type 1 Standard Ratings Table (T300MV2) Continued Motor Output Output Output Current Overload Current Standard Input Output Voltage 100% 110~115%-60 s. Frame Model Voltage & Frequency M40AN44030 AAA0 4160 V 0~4160 V 0~75 Hz M40AN44035 AAA0 M40AN44040 AAA0 M40AN44045 AAA0...
- Page 42 NEMA Type 1 Standard Ratings Table (T300MV2) Continued Motor Output Output Output Current Overload Current Standard Input Output Voltage 100% 110~115%-60 s. Frame Model Voltage & Frequency M4BAN66175AAA0 6600 V 1750 1360 1563 0~6600 V 0~75 Hz M4BAN66200AAA0 2000 1554...
- Page 43 NEMA Type 1 Regen Standard Ratings Table (T300MV2) Motor Output Output Output Current Overload Current Standard Input Output Voltage 100% 110~115%-60 s. Frame Model Voltage & Frequency M4AAR44070 AAA0 4160 V 0~4160 V M4AAR44080 AAA0 0~75 Hz M4AAR44090 AAA0 M4AAR44100 AAA0...
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Page 44: Protective Functions
Protective Functions The main protective functions are shown in the following table. For other faults or more details, refer to the troubleshooting and EOI manuals. Protective Function Table Heavy Fault Medium Light Hardware Software Start Fault Fault Item Abbreviation Detection Detection Interlock Coast... - Page 45 Heavy Fault Medium Light Hardware Software Start Fault Fault Item Abbreviation Detection Detection Interlock Coast Decel Stop Alarm to stop stop request Overload alarm OL_A,OL_A_B Overload (5 minutes) OL5, OL5_B Overload (20 minutes) OL20, OL20_B Over speed Output frequency high OSS_F0 OV_xP DC bus over-voltage positive/negative...
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Page 46: General Cubicle Structure
1) Indoor cubicles have a structure that allows maintenance from the front. Rear maintenance access is not required. The cubicles may be placed within 1" of the rear wall. (T300MV2) Refer to the outline drawings for the MTX series as this varies with the frame size. -
Page 47: Dimensions And Weights Of Equipment
Dimensions and Weights of Equipment Dimensions of the complete drive, including the power modules Standard Model Dimensions – inches (mm) Number Input Conv Output Conv total Sect Sect 1 Sect Sect 2 Sect M40AN22030-050AAA0 103.7 (2634) 74 (1880) 74 (1880) 43.4 (1102) M4AAN22030-050AAA0 103.7 (2634) 48 (1219) - Page 48 Dimensions and weights of equipment (cont’d) Weights of the complete drive, including the power modules Standard Model Weight Weight Weight Weight Weight Number Input Conv1** Conv2** Inv** Output lbs (kg) lbs (kg) lbs (kg) lbs (kg) lbs (kg) M40AN22030-050AAA0 6000 (2727) M4AAN22030-050AAA0 5500 (2500) M41AN22060-100AAA0...
- Page 49 Dimensions and weights of equipment (cont’d) Dimensions and weights of the inverter power modules for T300MV2 drives Drive Model Number Module Module Dimensions – inches (mm) Weight Voltage lbs (kg) Width Depth Height Class M40AN22030-050AAA0 2400 9.6 (244) 27.0 (686) 24.2 (615)
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Page 50: Interface
INTERFACE The interface between the drive system and external devices is divided into two categories: power supply system and control system. Power Supply Interface and Ground The standard power supplies required are the main circuit input of 2400/4160V 3Φ and (optional) control power supplies of 120V 1Φ... -
Page 51: Motor Interface
INTERFACE (cont’d) Motor Interface If armored and shielded cables are to be used, be sure to connect the shield drain or armor to the ground bus provided in the drive equipment near the output terminals (U, V, W). It is not recommended that both ends be grounded. -
Page 52: Pulse Signal Output
INTERFACE (cont’d) Pulse Signal Output If a speed sensor is used, speed feedback signals can be output as pulse signals. The PG pulse output circuit is shown in the following figure. The power supply for the pulses should be supplied from an outside source in a range of 12 V to 24 V. - Page 53 Digital Input A total of 10 programmable digital inputs (DI1 to DI10) are provided. DI1-2 are capable of accepting an external voltage input (24VDC). DI3-10 are internally connected to the drive’s internal 24VDC power supply and should only be connected to dry contacts. These input signals can be individually assigned to bits in the DI_EX1~7 and DIEX9~11 words.
- Page 54 INTERFACE (cont’d) Digital Input Descriptions ** Name Description 2-speed reference command 1: 2-speed reference command 3-speed reference command 1: 3-speed reference command Variable speed drive operation command Brake command 1: Brake release command Brake answer Brake close command 0: Brake close BLA_ AC Circuit breaker BRTST...
- Page 55 INTERFACE (cont’d) Digital Input Descriptions ** Name Description JOG0 Jog speed reference selection bit 0 JOG1 Jog speed reference selection bit 1 JOG2 Jog speed reference selection bit 2 JOG3 Jog speed reference selection bit 3 LATCH_PG_POS PG counter latch command Latch at rising and falling edges of this signal.
- Page 56 INTERFACE (cont’d) Digital Input Descriptions ** Name Description MP_OLU_LPL_N OilLubULowPressLineN 1:Normal MP_PRD_A_ PressReliefDevAlarm 0:Alarm MP_PRD_TR_ PressReliefDevTrip 0:Trip MP_SPH_IL_ SpaceHeater I/L SW 0:Interlocked MP_SPH_MCC_F_ SpaceHeaterMCC Fault 0:Fault MP_SPH_ON SpaceHeater On 1:On MP_SW_TM_H_ StatorWindTempHigh 0:Temperature High MP_WD_TM_A_ WindingTempAlarm 0:Alarm MP_WD_TM_TR_ WindingTempTrip 0:Trip MP_WLK1_ WaterLeakage1 0:Leakage...
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Page 57: Digital Output
INTERFACE (cont’d) Digital Output There are 10 programmable digital outputs (DO1-10). DO1-4 are photo-coupler outputs and must be used with 24Vdc. DO1-3 may be connected to an external 24V supply if desired. DO4 is connected the drive internal 24V supply. The other 6 outputs (DO5-10) are form C relay outputs. These relays can be programmed to any bit in any word in the drive. - Page 58 INTERFACE (cont’d) [Setting examples] Analog speed reference is input to AIN1. Example 1: Set 0 to 100% (0 to 1.0) speed reference signal at 0 to +10 V so that it is stored in SP_REF1. Use a personal computer with the maintenance tool installed for setting the parameters. The input characteristic is shown in the following figure.
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Page 59: Analog Output
Analog Output General-purpose Analog Output Three channels (AOUT1, 2, and 3) are provided as general-purpose, 10VDC analog output from the XIO brd.. These outputs are directly output from the control brd.. The device reading these signals must be isolated. To insure this, it is recommended that signal isolators be used. The output can be selected from a list shown in the parameter setting manual by using the parameters AOUT1-3_CODE. -
Page 60: Circuit Operation
CIRCUIT OPERATION Main Circuit Configuration The following circuit shows some typical configurations of the drives. Input AC is supplied through an input controller to transformer T1. The transformer has multiple phase shifted secondaries connected to full wave diode rectifier bridges. The output of the rectifiers is connected to three inverter power modules that produce 3-phase AC power at the frequency and voltage required by the motor. - Page 61 CIRCUIT OPERATION (cont’d) 4160V configuration (Non–regen) 4160V configuration (Regen) - 39 - IF08CZ10 April, 2019...
- Page 62 CIRCUIT OPERATION (cont’d) 6600V configuration - 40 - IF08CZ10 April, 2019...
- Page 63 CIRCUIT OPERATION (cont’d) The AC output voltage of the each inverter power module, for the 4160V drive, is 2400V line to neutral. With phase voltages shifted 120° from one other, an output voltage of 4160V between phases is generated. The output voltage closely approximates a sine wave. This is shown in the output waveform below.
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Page 64: Control
CIRCUIT OPERATION (cont’d) Control The following figures show the overall Control block diagrams for IM (Induction Motor) control. Vector Control Block Diagram d/q axis Speed d/q axis Torque Voltage Speed current current control reference control reference reference reference reference limit Tension ld, lq Current control... -
Page 65: Speed Reference
CIRCUIT OPERATION (cont’d) Speed Reference An external speed reference with count 1/100% weighting is input by serial transmission or analog input and subjected to rate processing and limit processing to output an SP_R signal. The sign of the speed reference signal is "+" for normal rotation and "-" for reverse rotation. Drooping (option) DROOP_R... -
Page 66: Vector Control Speed Control
CIRCUIT OPERATION (cont’d) Vector Control Speed Control The following figure shows the speed control block diagram. The speed reference signal SP_R and the speed feedback signal SP_F are input with the count/weight of 1.0/100% and the deviation between these two is subjected to proportional/integral operations and then output. -
Page 67: Vector Control Simulator Follower Control (Sfc, Optional Control Used With A Speed Sensor)
CIRCUIT OPERATION (cont’d) Vector Control Simulator Follower Control (SFC, optional control used with a speed sensor) When the machine has torsional resonance, the (SFC) function may be used to try to reduce the torsional vibration and increase the speed response. With SFC, the speed regulator output signal is input to an inertia compensation block. -
Page 68: Vector Control Iq Limit (Torque Current Limit)
CIRCUIT OPERATION (cont’d) Vector Control IQ Limit (Torque current limit) The IQ limit has a flat characteristic from 0 to base speed and tapers from base to top speed. The following settings are used to adjust the limits. LMT_IQ_BAS: Base speed torque current limit. Set 110%, 115%, etc. according to OL specification of the drive. -
Page 69: Vector Control D-Q Axis Current Control
CIRCUIT OPERATION (cont’d) Vector Control D-Q Axis Current Control The figure on the following page shows the block diagram of the D-Q axis current control. This system controls the current of an induction motor by separating it into a magnetic flux (Field) component and a torque component. -
Page 70: V/F Control
CIRCUIT OPERATION (cont’d) V/f Control (1) Frequency reference (F_P) The frequency reference is determined by the speed reference signal (SP_R) and the slip frequency, when slip compensation is used. The frequency is compensated by the change of the Q axis current for the control stability. (2) Q axis voltage reference (EQ_R) The Q axis voltage reference is proportional to the frequency reference and flux reference. -
Page 71: Control Circuit For Sm (Synchronous Motor) Control
CIRCUIT OPERATION (cont’d) Control Circuit for SM (Synchronous Motor) control (1)Interface SM control requires the use of an exciter. The exciter may be internal or external to the drive. The interface to the exciter is shown below. Drive Exciter B_FL_CMD Field on/off command 1.0/100% Required... -
Page 72: Sm Control Block Diagram
CIRCUIT OPERATION (cont’d) SM Control Block Diagram VPLL_ON=1 SP_R Speed control VU_FBK $ASPR_A $FLT_T_R VV_FBK $ASPR_AT $LMT_T_ VW_FBK FSEEK_FREQ SP_F Speed Voltage $ASPR_P detection Estimation $ASPR_W1 VPLL_ON=1 $MS_START_IQ MAIN_VAC_F Ampli -tude VPLL_ON=1 FSEEK_FREQ QOCMP Phase SP_R IQ_REF EQ_R Gate Pulse ID_REF ED_R Voltage... -
Page 73: Speed Feedback (Option)
CIRCUIT OPERATION (cont’d) Speed Feedback (Option) As an option, a Resolver or a Pulse Generator (PG) can be selected for speed feedback. Speed control with a Tach Generator is not available because Tach Generator performance is poor. Resolver A resolver is an analog feedback device that used for speed feedback. Two sine wave excitation signals (sine and cosine) are sent to the resolver and two signals (sine and cosine) are returned to the drive. -
Page 74: Operation
OPERATION The powering-on operation must follow a certain sequence. Failing to observe the powering-on sequence described here may cause unnecessary stress on the equipment. Be sure to observe the powering-on sequence . WARNING While the equipment is in operation and the motor is running, do not turn off the main circuit power supply or control power supply under any circumstances. -
Page 75: Pre-Operation Check Points
OPERATION (cont’d) Pre-Operation Check Points Check the following points before starting the operation. 1) Wiring is correct. 2) A voltage of 2400 V, or 4160 V, ± 10% can be supplied as the input power supply voltage. 3) A voltage of 480 VAC ± 10% can be supplied as the control power supply voltage. 4) The ground bus and any shielded wires are grounded. -
Page 76: Data Control
This requires the use of the optional commissioning software. The software and training is available through Toshiba. FAULT AND RECOVERY Cautions when Handling Fault CAUTION When a fault occurs, before resetting, understand the fault code. -
Page 77: Repair
Cautions on Repair • Be sure to use only the renewal parts specified by Toshiba. Parts other than those specified by Toshiba may not only not demonstrate the stipulated performance but also affect the safety. If spare parts are not available, contact Toshiba to order them or ask for replacement of parts. -
Page 78: Drive Installation Drawings
DRIVE INSTALLATION DRAWINGS Frame 0 drive lifting and assembly - 56 - IF08CZ10 April, 2019... -
Page 79: Frame 0 4160V Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 0 4160V module lifting and installation Power Module Removal WARNINGS LIFT HERE Disconnect power and wait 15 (cont'd) minutes to ensure capacitors are 8. Using module lifting discharged before performing attachment and lifter, inspection or maintenance. lift module from tray. -
Page 80: Frame 1 4160V Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 1 4160V drive lifting and assembly ... DANGER ... When the service drawer is withdrawn, the power modules have sufficient weight to tip over the Frame 1 inverter cabinet if it is not firmly anchored to the mounting floor, resulting in severe injury or death. -
Page 81: Frame 1 Drive Lifting And Assembly (Cont'd)
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 1 drive lifting and assembly (cont’d) TO MOVE THE SECTIONS USE A FORKLIFT OF ADEQUATE CAPACITY LIFT FROM THE SLOTS IN THE CHANNEL BASE ON THE TRANSFORMER SECTION. THE INVERTER SECTION IS SHIPPED WITH 4x4 POSTS ATTACHED TO BOTTOM. MAKE SURE THE FORKS EXTEND ENTIRELY THROUGH THE SECTION. -
Page 82: Frame 1 2400V Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 1 2400V module lifting and installation LIFT HERE WARNINGS Power Module Removal Inverter cabinet is top heavy. (cont'd) Cabinet must be anchored to 6. Pull slide tray out until LIFTING ATTACHMENT floor before withdrawing power slides lock. -
Page 83: Frame 2 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 2 drive lifting and assembly - 61 - IF08CZ10 April, 2019... -
Page 84: Frame 2 Drive Main Cable Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 2 drive main cable installation - 62 - IF08CZ10 April, 2019... -
Page 85: Frame 2 Module Lifting
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 2 module lifting LIFTING PROVISIONS 2 LIFTING PROVISIONS ARE AVAILABLE Lift Here Lifting Attachment 1. Load or remove power module from truck GCI6723G055 using lifting attachment GCI6722G055 and a lifting device rated for 750 lbs or more. Secure lifting attachment to power module using (4) 3/8-16 bolts provided. -
Page 86: Frame 2 4160V Module Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 2 4160V module installation Control Wiring Cover Control Signal Cable & 120VAC Supply Cable Secure Truck to Cubicle Engage Latch Bus Link Assembly Power Module Truck Front Barrier Set Wheel GCI6723G055 Brakes POWER MODULE DISCONNECTION POWER MODULE REMOVAL WARNINGS Power Module Disconnection... -
Page 87: Frame 3 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 3 drive lifting and assembly - 65 - IF08CZ10 April, 2019... -
Page 88: Frame 3 Drive Main Cable Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 3 drive main cable installation - 66 - IF08CZ10 April, 2019... - Page 89 DRIVE INSTALLATION DRAWINGS (cont’d) Frame 3 module lifting LIFTING PROVISIONS LIFT HERE 2 LIFTING PROVISIONS ARE AVAILABLE LIFTING ATTACHMENT 1. LOAD OR REMOVE POWER MODULE FROM TRUCK GCI6723G055 USING LIFTING ATTACHMENT GCI6723G054 AND A LIFTING DEVICE RATED FOR 1000 LBS. OR MORE. SECURE BRACKET TO POWER MODULE USING (4) 1/2-13 BOLTS.
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Page 90: Frame 3 2400V Module Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 3 2400V module installation WARNINGS Disconnect power and PM CABLEWAY wait 15 minutes to ensure capacitors are WIREWAY discharged before performing inspection or maintenance. Improper handling of the fiber optic cables and connectors may cause drive failure due to problems transmitting signals. -
Page 91: Frame 3 4160V Module Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 3 4160V module installation WARNINGS Disconnect power and PM CABLEWAY wait 15 minutes to ensure capacitors are WIREWAY discharged before performing inspection or maintenance. Improper handling of the fiber optic cables and connectors may cause drive failure due to problems transmitting signals. -
Page 92: Frame 4 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 4 drive lifting and assembly - 70 - IF08CZ10 April, 2019... -
Page 93: Frame 4 Drive Main Cable Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 4 drive main cable installation - 71 - IF08CZ10 April, 2019... -
Page 94: Frame 4 Module Lifting
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 4 module lifting LIFTING PROVISIONS Lift Here 2 LIFTING PROVISIONS ARE AVAILABLE Lifting Attachment 1. Load or remove power module from truck GCI6724G054 using lifting attachment GCI6724G055 and a lifting device rated for 1000 lbs or more. Secure lifting attachment to power module using (4) 1/2-13 bolts provided. -
Page 95: Frame 4 2400V Module Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 4 2400V module installation Control Wiring Secure Truck Cover to Cubicle Control Signal Cable & 120VAC Supply Cable Bus Link Assembly Engage Latch Power Module Truck Set Wheel GCI6724G054 Front Barrier Brakes POWER MODULE DISCONNECTION POWER MODULE REMOVAL Power Module Disconnection Power Module Removal... -
Page 96: Frame 4 4160V Module Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame 4 4160V module installation Control Wiring Secure Truck Cover to Cubicle Control Signal Cable & 120VAC Supply Cable Bus Link Assembly Engage Latch Power Module Truck Set Wheel GCI6724G054 Front Barrier Brakes POWER MODULE DISCONNECTION POWER MODULE REMOVAL WARNINGS Power Module Disconnection... - Page 97 DRIVE INSTALLATION DRAWINGS (cont’d) Frame G4P drive lifting and assembly - 75 - IF08CZ10 April, 2019...
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Page 98: Frame G4P Drive Main Cable Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame G4P drive main cable installation - 76 - IF08CZ10 April, 2019... -
Page 99: Frame G4P Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame G4P module lifting and installation - 77 - IF08CZ10 April, 2019... -
Page 100: Frame G4P Module Lifting And Installation Continued
DRIVE INSTALLATION DRAWINGS (cont’d) Frame G4P module lifting and installation continued Pin in front edge of lift tray Power Module support pan Power Module Installation 1. Lower lifter tray to ground. Roll Power Module onto tray. Secure with chains.(F) 2. Raise tray above Power Module support pan. Lower tray, inserting pins into holes in front edge of support pan. -
Page 101: Frame H4P Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame H4P drive lifting and assembly - 79 - IF08CZ10 April, 2019... -
Page 102: Frame H4P Drive Main Cable Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame H4P drive main cable installation - 80 - IF08CZ10 April, 2019... -
Page 103: Frame H4P Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame H4P module lifting and installation - 81 - IF08CZ10 April, 2019... -
Page 104: Frame H4P Module Lifting And Installation Continued
DRIVE INSTALLATION DRAWINGS (cont’d) Frame H4P module lifting and installation continued Pin in front edge of lift tray Power Module support pan Power Module Installation 1. Lower lifter tray to ground. Roll Power Module onto tray. Secure Power Module.(B) 2. Raise tray above Power Module support pan. Lower tray, inserting pins into holes in front edge of support pan. -
Page 105: Frame A2 Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A2 module lifting and installation WARNINGS: Disconnect power and wait 15 minutes to ensure capacitors are discharged before performing inspection or maintenance. Improper handling of the fiber optic cables and connectors may cause drive failure due to problems transmitting signals. Take care when handling fiber optic cables. -
Page 106: Frame A2 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A2 drive lifting and assembly - 84 - IF08CZ10 April, 2019... -
Page 107: Frame B2 2400V Module Lifting And Installation Type 1
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B2 2400V module lifting and installation Type 1 Disconnect power and wait 15 Improper handling of the fiber Use module lifting attachment WARNINGS minutes to ensure capacitors are optic cables and connectors may GCI673BG055 and a lifting discharged before performing cause drive failure due to device rated 125 lbs minimum... -
Page 108: Frame B2 Module Lifting And Installation Type 2
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B2 module lifting and installation Type 2 Disconnect power and wait 15 Improper handling of the fiber Use module lifting attachment WARNINGS minutes to ensure capacitors are optic cables and connectors may GCI673BG055 and a lifting device discharged before performing cause drive failure due to rated 125 lbs minimum for removal... -
Page 109: Frame B2 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B2 drive lifting and assembly - 87 - IF08CZ10 April, 2019... -
Page 110: Frame D2 Module Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D2 module lifting and assembly ... DANGER ... When the service drawer is withdrawn, the power modules have sufficient weight to tip over the Frame D2 inverter cabinet if it is not firmly anchored to the mounting floor, resulting in severe injury or death. -
Page 111: Frame D2 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D2 drive lifting and assembly - 89 - IF08CZ10 April, 2019... -
Page 112: Frame D2 Drive Main Terminal Locations
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D2 drive main terminal locations - 90 - IF08CZ10 April, 2019... -
Page 113: Frame A4Μ Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4µ module lifting and installation WARNINGS: AC Neutral AC Neutral Disconnect power and wait 15 minutes to ensure Cable capacitors are discharged before performing inspection or maintenance. Improper handling of the fiber optic cables and connectors may cause drive failure due to problems transmitting signals. -
Page 114: Frame A4Μ Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4µ drive lifting and assembly - 92 - IF08CZ10 April, 2019... -
Page 115: Frame A4 Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4 module lifting and installation Power Module Removal WARNINGS LIFT HERE Disconnect power and wait 15 (cont'd) minutes to ensure capacitors are 8. Using module lifting discharged before performing attachment and lifter, inspection or maintenance. lift module from tray. -
Page 116: Frame A4 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4 drive lifting and assembly - 94 - IF08CZ10 April, 2019... -
Page 117: Frame B4 Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B4 module lifting and installation LIFT HERE LIFTING ATTACHMENT WARNINGS Power Module Removal Inverter cabinet is top heavy. (cont'd) Cabinet must be anchored to 5. Pull slide tray out until floor before withdrawing power slides lock. modules to prevent tipping. -
Page 118: Frame B4 Drive Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B4 drive lifting and installation - 96 - IF08CZ10 April, 2019... -
Page 119: Frame B6S Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B6S module lifting and installation WARNINGS LIFT HERE Inverter cabinet is top heavy. Cabinet must be anchored to floor before withdrawing power modules to prevent tipping. LIFTING ATTACHMENT Disconnect power and wait 15 minutes to ensure capacitors are discharged before performing inspection or maintenance. -
Page 120: Frame B6S Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B6S drive lifting and assembly - 98 - IF08CZ10 April, 2019... -
Page 121: Frame B6S Drive Main Terminal Locations
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B6S drive main terminal locations - 99 - IF08CZ10 April, 2019... -
Page 122: Frame C6S Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame C6S module lifting and installation Control Signal WARNINGS Cable & 120VAC Supply Cable Disconnect power and wait 15 minutes to ensure capacitors are discharged before performing inspection or maintenance. Improper handling of the fiber optic cables and connectors may cause drive failure due to problems transmitting signals. -
Page 123: Frame C6S Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame C6S drive lifting and assembly - 101 - IF08CZ10 April, 2019... -
Page 124: Frame C6S Drive Main Terminal Locations
DRIVE INSTALLATION DRAWINGS (cont’d) Frame C6S drive main terminal locations - 102 - IF08CZ10 April, 2019... -
Page 125: Frame D6S Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D6S module lifting and installation - 103 - IF08CZ10 April, 2019... -
Page 126: Frame D6S Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D6S drive lifting and assembly - 104 - IF08CZ10 April, 2019... -
Page 127: Frame D6S Drive Main Terminal Locations
DRIVE INSTALLATION DRAWINGS (cont’d) Frame D6S drive main terminal locations - 105 - IF08CZ10 April, 2019... -
Page 128: Frame F6S & F6S+ Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame F6S & F6S+ module lifting and installation - 106 - IF08CZ10 April, 2019... -
Page 129: Frame F6S Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame F6S drive lifting and assembly - 107 - IF08CZ10 April, 2019... -
Page 130: Frame F6S+ Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame F6S+ drive lifting and assembly - 108 - IF08CZ10 April, 2019... -
Page 131: Frame F6S & F6S+ Drive Main Terminal Locations
DRIVE INSTALLATION DRAWINGS (cont’d) Frame F6S & F6S+ drive main terminal locations - 109 - IF08CZ10 April, 2019... -
Page 132: Frame Mtx-15 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame MTX-15 drive lifting and assembly - 110 - IF08CZ10 April, 2019... -
Page 133: Frame Mtx-30 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame MTX-30 drive lifting and assembly - 111 - IF08CZ10 April, 2019... -
Page 134: Frame Mtx2-15 Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame MTX2-15 module lifting and installation - 112 - IF08CZ10 April, 2019... -
Page 135: Frame Mtx2-15 Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame MTX2-15 drive lifting and assembly - 113 - IF08CZ10 April, 2019... -
Page 136: Frame A4R Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4R module lifting and installation Inverter WARNINGS Power Module Removal LIFT HERE (cont'd) Disconnect power and wait 15 minutes to ensure capacitors are 8. Using module lifting discharged before performing attachment and lifter, inspection or maintenance. lift module from tray. -
Page 137: Frame A4R Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame A4R drive lifting and assembly - 115 - IF08CZ10 April, 2019... -
Page 138: Frame B4R Module Lifting And Installation
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B4R module lifting and installation Inverter LIFT HERE LIFTING ATTACHMENT WARNINGS Power Module Removal Inverter cabinet is top heavy. (cont'd) Cabinet must be anchored to 5. Pull slide tray out until floor before withdrawing power slides lock. -
Page 139: Frame B4R Drive Lifting And Assembly
DRIVE INSTALLATION DRAWINGS (cont’d) Frame B4R drive lifting and assembly - 117 - IF08CZ10 April, 2019... - Page 140 Motors and Drives Division 13131 West Little York Road | Houston, TX 77041 Tel: 713-466-0277 | US: 800-231-1412 | CAN: 800-872-2192 www.toshiba.com/tic Printed in USA - 118 - IF08CZ10 April, 2019...