Toro Sand Pro 2040Z Operator's Manual
Traction unit, serial no. 403300001 and up
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Summary of Contents for Toro Sand Pro 2040Z
- Page 1 Form No. 3426-322 Rev A Sand Pro ® 2040Z Traction Unit Model No. 08706—Serial No. 403300001 and Up *3426-322* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 The enclosed engine owner's manual is supplied additional information, contact an Authorized Service for information regarding the US Environmental Dealer or Toro Customer Service and have the model Protection Agency (EPA) and the California Emission and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Model No. Safety ............... 4 General Safety ........... 4 Serial No. Safety and Instructional Decals ......5 Setup ..............10 This manual identifies potential hazards and has 1 Removing the Shipping Board......11 safety messages identified by the safety-alert symbol 2 Installing an Attachment........11 (Figure 2), which signals a hazard that may cause... -
Page 4: Safety
Safety Replacing the Carbon-Canister Filter ....37 Replacing the Fuel Filter ........37 Electrical System Maintenance ......38 This machine has been designed in accordance Electrical System Safety ........38 with Directive 2006/42/EC and ANSI B71.4-2017. Jump-Starting the Machine ......38 However, when you install attachments on the Replacing the Fuses ......... -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal116-5610 116–5610 1. Hour meter 4. Neutral decal109-7232 2. Power take-off (PTO) 5. - Page 6 decal125-0214 125–0214 1. Choke 6. Slow 2. Headlight 7. Engine—stop 3. Off 8. Engine—run 4. Headlight and taillight 9. Engine—start 5. Fast decal127-0365 127–0365 1. Press up to raise the 3. Read the Operator’s attachment. Manual. 2. Press down to lower the attachment.
- Page 7 decal127-0371 127–0371 1. Read the Operator’s Manual for information on 2. Read the Operator’s Manual. fuses—Headlights 15A; Attachment 10A; Engine start 25A; Battery 20A. decal127-0392 127–0392 1. Warning—keep away form hot surfaces. decal127-7868 127–7868 1. Warning—do not operate the machine without the attachment installed.
- Page 8 decal130-2620 130–2620 CE only 1. Read the Operator’s Manual for information on maintenance. 15. Hydraulic oil 2. Check every 8 operating hours. 16. Fuel tank/filter 3. Oil level—engine 17. Capacity 4. Oil level—hydraulic tank 18. Service interval 5. Neutral interlock switch 19.
- Page 9 decal132-4412 132-4412 1. Warning—read the Operator’s Manual. 6. Warning—wear a seat belt. 2. Warning—do not operate the machine unless you are trained. 7. Warning—wear hearing protection. 8. Warning—keep bystanders away. 3. Warning—keep away from moving parts; keep all guards and shields in place.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove the shipping board. Attachment and related parts (sold – Install an attachment. separately) Front weights (as needed per –... -
Page 11: Removing The Shipping Board
Removing the Shipping Installing an Attachment Board Parts needed for this procedure: – Attachment and related parts (sold separately) No Parts Required Procedure Procedure WARNING WARNING If you drive the machine without an attachment If you drive the machine without the shipping installed, it can tip over and injure someone board or an attachment installed, the machine or damage property. -
Page 12: Connecting The Battery
Attachment Number of weights required Nail drag Nail drag with finish drag mat Refer to Installing and Removing the Weights (page 17). Connecting the Battery Parts needed for this procedure: Bolt (5/16 x 3/4 inch) Nut (5/16 inch) Procedure Cut the cable tie securing the battery cables to the frame, and discard the cable tie (Figure g023895... -
Page 13: Applying The Ce Service Decal
Applying the CE Service Decal (CE Only) Parts needed for this procedure: Service decal (130-2620) Procedure If this machine must be CE compliant (Europe), apply the CE service decal (130-2620) over the existing service decal (127–0371). g026804 Figure 6 Installing the Roll Bar 1. -
Page 14: Product Overview
Controls Product Overview g023443 Figure 9 1. Choke control 4. Ignition switch 2. Throttle lever 5. Fuses 3. Hour meter; 6. Attachment switch safety-interlock display Control Handles g023439 Use the control handles (Figure 8) to drive the Figure 8 machine forward and backward, and to turn in either 1. - Page 15 Note: The throttle lever cannot shut off the engine. An optional wireless hour meter is available through your Authorized Toro Distributor. To install it, refer to Installing a Wireless Hour Meter (page 29). Attachment Switch...
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Page 16: Specifications
To best protect your investment and maintain optimal Before Operation Safety performance of your Toro equipment, count on Toro genuine parts. When it comes to reliability, Toro General Safety delivers replacement parts designed to the exact engineering specification of our equipment. -
Page 17: Breaking In The Machine
Flex tooth rake with finish brush Nail drag Toro Premium Engine Oil is available from your Authorized Toro Distributor. Nail drag with finish drag mat Crankcase Capacity: 1.8 L (1.7 US qt) with filter... - Page 18 Important: Using multi-viscosity oils, such as 10W-30, increases oil consumption. Check the oil level more frequently when using them. g023445 Figure 13 Park the machine on a level surface, lower the attachment, move the control handles to the neutral-locked position, engage the parking brake, shut off the engine, and remove the key.
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Page 19: Filling The Fuel Tank
Check with your fluid supplier to see if the fluid meets these specifications. Note: Toro will not assume responsibility for damage caused by improper substitutions, so use only products from reputable manufacturers who will stand behind their recommendation. -
Page 20: Checking The Tire Pressure
One bottle is sufficient for 15 to 22 L (4 to 6 US gallons) of hydraulic fluid. Order part number Install the reservoir caps. 44-2500 from your Authorized Toro Distributor. Park the machine on a level surface, lower the Checking the Tire Pressure attachment, engage the parking brake, shut off the engine, and remove the key. -
Page 21: During Operation
When necessary, wet surfaces prior to conditioning to minimize dust creation. During Operation Safety • Use accessories, attachments, and replacement parts approved by The Toro® Company only. General Safety • The owner/operator can prevent and is responsible Rollover Protection System... -
Page 22: Starting And Shutting Off The Engine
• Avoid operating the machine on wet grass. Tires Pull the choke control upward to the O position may lose traction; regardless if the brakes are (when starting a cold engine), and move the available and functioning. throttle lever to the S position. -
Page 23: Using The Safety Interlock System
If the safety interlock system does not operate as injury. described below, have an Authorized Toro Distributor repair it immediately. • Do not tamper with the interlock switches. Sit on the seat, move the control handles to the •... -
Page 24: Driving The Machine
Driving the Machine Using the Control Handles CAUTION Operating the machine demands attention to prevent tipping or loss of control. • Use care when entering and leaving sand traps. • Use extreme caution around ditches, creeks, or other hazards. • Use caution when operating the machine on a steep slope. -
Page 25: Raking A Sand Trap
g023442 Figure 25 g023441 Figure 24 Raking a Sand Trap Read this entire section on raking before raking a sand trap. There are many conditions that determine Driving the Machine Backward the adjustments necessary. The texture and depth of Ensure that the attachment is in the desired the sand, moisture content, weeds, and the amount of position. -
Page 26: After Operation
Through experience and practice, the operator will soon understand the required timing for entering and leaving the trap properly. After Operation After Operation Safety • Clean grass and debris from the muffler and engine compartment to help prevent fires. Clean up oil or fuel spills. - Page 27 Park the machine on a level surface, lower the attachment, move the control handles to the neutral-locked position, engage the parking brake, shut off the engine, and remove the key. From underneath the machine, rotate the bypass-valve levers (Figure 27 Figure so that they point inward, toward the center of the machine...
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Page 28: Transporting The Machine
Transporting the Machine Loading the Machine Use extreme caution when loading or unloading the WARNING machine onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Driving on the street or roadway without turn signals, lights, reflective markings, or a Important: Do not use narrow individual ramps... -
Page 29: Installing A Wireless Hour Meter
1. Control panel 2. Screw (4) Meter Locate the wireless hour-meter jumper. An optional wireless hour meter is available through your Authorized Toro Distributor. Note: The jumper is labeled. Refer to the Wireless Hourmeter System guide. Attach the wireless hour meter. -
Page 30: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you do any maintenance. Maintenance Safety –... -
Page 31: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the operation of the control handles . Check the fuel level. -
Page 32: Pre-Maintenance Procedures
Pre-Maintenance Lubrication Procedures Greasing the Machine Lifting the Machine Service Interval: Every 100 hours Grease Type: No. 2 lithium grease WARNING Grease each grease fitting located on the front wheel hub, the belt tensioner, and the attachment lift as Mechanical or hydraulic jacks may fail to follows: support the machine and cause serious injury. -
Page 33: Engine Maintenance
Every 100 hours—Change the engine oil (more g023437 often in extremely dusty or dirty operating Figure 35 conditions). Toro Premium Engine Oil is available from your • Attachment lift (4)—Figure 36 Authorized Toro Distributor. Crankcase Capacity: 1.66 L (1.75 US qt) with filter... - Page 34 Remove the drain plug (Figure 39) and let the Remove the dipstick and wipe it with a clean oil drain into a suitable container. When the oil cloth (Figure 40). stops draining, install the drain plug. Note: Insert a piece of paper or light cardboard into the drain hole to channel the oil away from the engine mounting plate (Figure...
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Page 35: Servicing The Air Cleaner
Servicing the Air Cleaner Replacing the Air Filter Service Interval: Every 200 hours (more often in dusty conditions). Note: Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed. Park the machine on a level surface, lower the attachment, move the control handles to the neutral-locked position, engage the parking... -
Page 36: Servicing The Spark Plugs
Clean the dirt-ejection port located in the For each spark plug, set the gap between the removable cover. center electrode and the side electrode to 0.76 mm (0.030 inch); refer to Figure 44. Install each Install the cover so that the dirt-ejection port of the correctly gapped spark plugs with a gasket points downward. -
Page 37: Fuel System Maintenance
Fuel System Install the seat support plate and the seat. Maintenance Replacing the Fuel Filter Service Interval: Every 800 hours Replacing the The fuel line has an in-line filter. Replace it as follows: Carbon-Canister Filter Park the machine on a level surface, lower the attachment, move the control handles to the Service Interval: Every 200 hours neutral-locked position, engage the parking... -
Page 38: Electrical System Maintenance
Electrical System Place a drain pan under the filter, loosen the remaining hose clamp, and remove the filter. Maintenance Slide the hose clamps onto the ends of the fuel lines. Push the fuel lines onto the new fuel filter, and Electrical System Safety secure them with the hose clamps. -
Page 39: Replacing The Fuses
Replacing the Fuses Park the machine on a level surface, lower the attachment, move the control handles to the neutral-locked position, engage the parking brake, shut off the engine, and remove the key. The fuse block (Figure 51) is located near the control panel. - Page 40 Charge the battery for 10 to 15 minutes at 25 to 30 A, or 30 minutes at 10 A. When the battery is fully charged, unplug the charger from the electrical outlet, and disconnect the charger leads from the battery posts (Figure 52).
- Page 41 Install the negative (black) ground cable to the WARNING negative (-) battery terminal, and tighten the nut Battery terminals or metal tools onto the bolt. could short against metal machine Slide the red terminal boot onto the positive (+) components, causing sparks. Sparks battery post.
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Page 42: Drive System Maintenance
Drive System Important: Ensure that each control handle stops against the stop plate and not against the Maintenance transmission internal stop. Replacing the Drive Belt Checking the Tracking and the Tensioner Pulley Drive to a flat, open area, and move the control handles to the neutral-locked position. -
Page 43: Controls System Maintenance
Controls System Maintenance Adjusting the Control-Handle Position There are 2 height positions for the control handles; high and low. Park the machine on a level surface, lower the g023551 attachment, move the control handles to the Figure 57 neutral-locked position, engage the parking 1. -
Page 44: Adjusting The Control-Handle Linkage
WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. Press down on the seat, or place a weight on the seat, to press the interlock switch down. Start the engine and move the throttle lever to the Fast position. -
Page 45: Adjusting The Control-Handle Dampers
Remove the jack stands, and carefully lower the machine to the ground. Start the engine again, and ensure that the machine does not creep in neutral with the parking brake disengaged. Adjusting the Control-Handle Dampers You can adjust the top damper-mounting bolt to change the control-handle resistance. -
Page 46: Adjusting The Engine Controls
• For more resistance, tighten the flanged nut. Pull up the cable housing of the throttle cable (Figure 65) until the throttle cable has almost no • For less resistance, loosen the flanged nut. slack, and tighten the clamp screw. Tighten the jam nut. - Page 47 g023671 Figure 66 1. Governor arm Adjust the stop screw on the carburetor (Figure 67) so that the idle speed is 1350 to 1550 rpm. Note: Check the speed with a tachometer. g023651 g023672 Figure 67 Figure 68 1. Stop screw 1.
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Page 48: Hydraulic System Maintenance
• Right side—2.0 L (2.1 US qt) attachment, move the control handles to the neutral-locked position, engage the parking Fluid Type: Toro Premium Transmission/Hydraulic brake, shut off the engine, and remove the key. Tractor Fluid or Mobilfluid ® Raise all 3 wheels of the machine up off the... - Page 49 g023456 Figure 69 1. Filter caps 3. Manifold filter 2. Drain plug—gear side 4. Drain plug—pump side Remove the filter cap, and pull the filter out of the transmission (Figure 70). g008748 Figure 71 Slowly loosen the manifold filter until fluid flows past the gasket and drips out.
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Page 50: Checking The Hydraulic Lines And Hoses
Cleaning Inspecting and Cleaning the Machine Service Interval: Before each use or daily At the completion of operation, park the machine on a level surface, lower the attachment, move the control handles to the neutral-locked position, engage the parking brake, shut off the engine, and remove the key. -
Page 51: Storage
Coat the cable terminals and battery posts Thoroughly clean the machine, the attachments, with Grafo 112X skin-over grease (Toro Part and the engine. No. 505-47), or petroleum jelly to prevent Check the tire pressure. Inflate the tires to 48 corrosion. -
Page 52: Troubleshooting
6. A fuse is blown. 6. Replace the blown fuse. 7. A relay or switch is worn. 7. Contact a Toro authorized service dealer. The engine does not start, starts hard, or 1. The fuel tank is empty. - Page 53 1. One or several engine mounting bolts 1. Tighten the engine mounting bolts. are loose. 2. The engine pulley or tensioner pulley 2. Tighten the appropriate pulley. is loose. 3. The engine pulley is damaged. 3. Contact a Toro authorized service dealer.
- Page 54 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 55 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.