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Operating Instructions
Electrical Part Turn Actuator
RHD8000 ... 16000
42/68-166-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHD8000-16000 (Contrac) @ 14\mod_1194246762265_3101.doc @ 135117
Rated torque
8000 ... 16000 Nm (6000 ... 12000 lbf-ft)
®
P R O F I
PROCESS FIELD BUS
B U S
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Related Manuals for ABB RHD16000
Summary of Contents for ABB RHD16000
- Page 1 Operating Instructions Electrical Part Turn Actuator RHD8000 ... 16000 42/68-166-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHD8000-16000 (Contrac) @ 14\mod_1194246762265_3101.doc @ 135117 Rated torque 8000 ... 16000 Nm (6000 ... 12000 lbf-ft) ® P R O F I PROCESS FIELD BUS B U S...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Fastening elements..........................15 3.5.2 Mounting with lever ..........................16 Dimensioned drawings ..........................17 3.6.1 Lever for RHD8000 ..........................17 3.6.2 Lever for RHD16000 ..........................19 Electrical connection ............................21 Cable shield..............................21 4.1.1 Signal part .............................21 Terminal connection diagrams ........................22 4.2.1 Power Electronic Unit EBS853 (Contrac) / EBS861 (Contrac) .............22 4.2.2... - Page 4 Inspection and overhaul ..........................26 Brake adjustment ............................27 Oil change ..............................27 Filling capacity..............................28 Trouble shooting ...............................29 Electrical test values.............................29 Technical data..............................30 General information............................30 Technical data RHD8000 ..........................30 Technical data RHD16000 ...........................31 Appendix ................................32 Permits and certifications ..........................32 10 Index ...................................34 RHD8000 ... 16000 42/68-166-EN...
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Page 5: Safety
Pos: 4.4 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Warranty Provision
Safety Pos: 4.7 /Sicherheit/Allgemein/Gewährleistungsbestimmungen @ 0\mod_1129706207246_3101.doc @ 3261 Warranty provision A use contrary to the device’s stipulated use, disregarding of this manual, the use of under- qualified personnel as well as unauthorized alterations excludes the manufacturer of liability from any resulting damages. The manufacturer’s warranty expires. Pos: 4.8 /Überschriften/1.1/1-spaltig/S - U/Schilder und Symbole @ 0\mod_1129721947139_3101.doc @ 3204 Labels and symbols Pos: 4.9 /Sicherheit/Allgemein/Symbole und Signalwörter @ 0\mod_1129716750196_3101.doc @ 3244... -
Page 7: Name Plate
F-Nr./No Jahr/Year IP 66 min..max..max..Öl / Oil: Elektronik/Electronics ABB Autom ation D-32425 Minden Made in Germany M00365 Fig. 1 1 Complete model name 6 Filled oil types 2 Fabrication no./ NL no. (no. of non- 7 Associated Contrac electronic unit... -
Page 8: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 9: 1.10 Storage Conditions
Safety Pos: 4.21 /Überschriften/1.1/1-spaltig/J - L/Lagerbedingungen @ 8\mod_1176907016921_3101.doc @ 84229 1.10 Storage conditions Pos: 4.22 /Sicherheit/Aktorik/Elektr. Schwenkantriebe/Allgemein/Lagerbedingungen @ 9\mod_1181415663015_3101.doc @ 102780 The actuators may be stored under moist and aggressive condition for a short time. The equipment is protected against external corrosive influences. However, direct exposure to rain, snow, etc., must be avoided. -
Page 10: 1.13 Operating Safety Information
Safety Pos: 4.28 /Überschriften/1.1/1-spaltig/S - U/Sicherheitshinweise zum Betrieb @ 0\mod_1140166424437_3101.doc @ 3205 1.13 Operating safety information Pos: 4.29 /Sicherheit/Aktorik/Elektr. Schwenkantriebe/Allgemein/Sicherheitshinweise zum Betrieb RHD @ 16\mod_1197272272796_3101.doc @ 144931 Warning - risk of injury! Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Before switching on, ensure that the specified environmental conditions in the “Technical Specifications”... -
Page 11: Design And Function
Pos: 6.1 /Überschriften/1/A - C/Aufbau und Funktion @ 0\mod_1129797620733_3101.doc @ 3140 Design and function Pos: 6.2 /Aufbau und Funktion/Aktorik/Elektr. Schwenkantriebe/RHD8000...16000/Aufbau RHD8000...16000 @ 14\mod_1194606461296_3101.doc @ 137975 M00306 Fig. 2: RHD8000...RHD16000 (illustrations may differ from actual installation) 1 Ball-and-socket joint 6 Servo motor 2 Damper lever... -
Page 12: Installation
IMB 3. Important For the RHD16000, only position IMB3 is allowable. For each mounting position, check the oil level prior to commissioning. In order to ensure sufficient ventilation and space for the motor de-/installation allow for the following min. -
Page 13: Installation Instructions
• Avoid direct exposure to rain, snow and other environmental influences. • RHD8000 and RHD16000 actuators must be mounted on a level, vibration-free or vibration- dampening and torsionally rigid support. • Spring couplings or vibration absorbers in the coupling rod may cause additional load. The drive elements (lever, coupling rod) may not cause additional vibration loadings, which exceed the rated torque more than twice. -
Page 14: Adjusting The Stops In Dependence Of The Travel
Installation Pos: 8.14 /Überschriften/1.1.1/1-spaltig/Wegabhängige Anschlageinstellung @ 10\mod_1181635134578_3101.doc @ 103603 3.4.2 Adjusting the stops in dependence of the travel Pos: 8.15 /Montage/Aktorik/Elektr. Schwenkantriebe/Allgemein/Wegabhängige Anschlageinstellung @ 10\mod_1181570388312_3101.doc @ 103106 1. Move the output lever / valve to the position requiring fine adjustment. 2. -
Page 15: Mounting Examples
Installation Pos: 8.19 /Überschriften/1.1/1-spaltig/M - O/Montagebeispiel @ 10\mod_1181637256390_3101.doc @ 103672 Mounting examples Pos: 8.20 /Montage/Aktorik/Elektr. Schwenkantriebe/Allgemein/Befestigungselemente @ 11\mod_1185795161718_3101.doc @ 112194 3.5.1 Fastening elements RHD8000 ... 16000 clamping screws for mech. limit stop tightening torque: 670 Nm (494.17 Lbf-ft) lever clamping screw tightening torque: 1400 Nm (1032.59 Lbf-ft) Mounting screw (property class 8.8) -
Page 16: Mounting With Lever
Installation Pos: 8.22 /Montage/Aktorik/Elektr. Schwenkantriebe/Allgemein/Montage mit Hebeltrieb @ 11\mod_1185795165656_3101.doc @ 112217 3.5.2 Mounting with lever ° ° M00315 Fig. 4 1 Output lever 5 Flap lever 2 mech. limit stop with clamping screws 6 rigid, level support 3 lever clamping screw 7 coupling tube 4 Mounting screws α... -
Page 17: Dimensioned Drawings
Installation Pos: 8.24 /Überschriften/1.1/1-spaltig/M - O/Maßzeichnungen @ 11\mod_1157707121639_3101.doc @ 40791 Dimensioned drawings Pos: 8.25 /Überschriften/1.1.1/1-spaltig/Hebeltrieb RHD8000 @ 14\mod_1194599592484_3101.doc @ 137191 3.6.1 Lever for RHD8000 Pos: 8.26 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 8000 (Contrac)/Maßbild Hebeltrieb @ 5\mod_1154438073468_3101.doc @ 36609 152,5 42,5 Ø76 -0,1... - Page 18 Installation 6.00 22.44 1.67 15.75 4.72 1.50 Ø2.99 -0.004 Ø2.68 1.20 1.46 1.67 5.55 M00118 Fig. 6 Dimensions in Inch Cone 1 : 10 Angular deflection of ball and socket joint: welding bushings are part of shipment Pointing towards the actuator: max. 3° Connection pipe 3”...
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Page 19: Lever For Rhd16000
Installation Pos: 8.28 /Überschriften/1.1.1/1-spaltig/Hebeltrieb RHD16000 @ 14\mod_1194599640875_3101.doc @ 137214 3.6.2 Lever for RHD16000 Pos: 8.29 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 16000 (Contrac)/Maßbild Hebeltrieb @ 5\mod_1154526348734_3101.doc @ 36893 -0,1 Ø68 Ø76 54,5 174,5 218,5 M00120 Fig. 7 Dimensions in mm... - Page 20 Installation -0.004 Ø2.68 Ø2.99 4.92 19.69 1.97 26.97 2.15 6.87 8.60 M00120 Fig. 8 Dimensions in Inch Cone 1 : 10 Angular deflection of ball and socket joint: welding bushings are part of shipment Pointing towards the actuator: max. 3° Connection pipe 3”...
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Page 21: Electrical Connection
Electrical connection Pos: 10.1 /Überschriften/1/D - F/Elektrischer Anschluss @ 0\mod_1140620471687_3101.doc @ 3143 Electrical connection Pos: 10.2 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss RHD @ 16\mod_1197274093609_3101.doc @ 145053 Each actuator requires a Contrac electronic unit which is loaded with the type specific-software. Carefully consider the instructions for the electronic unit and compare the data labels of the actuator and the electronic unit in order to ensure a proper hard- and software assignment. -
Page 22: Terminal Connection Diagrams
Electrical connection Pos: 10.7 /Überschriften/1.1/1-spaltig/A - C/Anschlusspläne @ 0\mod_1139844727625_3101.doc @ 3179 Terminal connection diagrams Pos: 10.8 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBN853 (Contrac) / EBN861 (Contrac) @ 16\mod_1197277910312_3101.doc @ 145230 4.2.1 Power Electronic Unit EBS853 (Contrac) / EBS861 (Contrac) Pos: 10.9 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBN853 (EBN861) @ 7\mod_1172049298312_3101.doc @ 69413 4.2.2 Analog / digital Important... -
Page 23: Profibus Dp
Electrical connection 4.2.3 PROFIBUS DP Fig. 11 Pos: 10.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-166-EN RHD8000 ... 16000... -
Page 24: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)
Electrical connection Pos: 10.11 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBS852 (Contrac) / EBS862 (Contrac) @ 10\mod_1182165403125_3101.doc @ 107553 4.2.4 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) Pos: 10.12 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe/Allgemein/El. Anschluss mit separater Elektronik EBS852 (EBS862) @ 7\mod_1174895582718_3101.doc @ 74303 4.2.5 Analog / digital Important The electrical connection is provided by a plug on the actuator and the terminals on the electronic unit. -
Page 25: Operation
Operation Pos: 12.1 /Überschriften/1/A - C/Betrieb @ 10\mod_1175678278921_3101.doc @ 76015 Operation Pos: 12.2 /Überschriften/1.1/1-spaltig/A - C/Automatik / Handbetrieb @ 10\mod_1181715570281_3101.doc @ 104973 Automatic / manual mode Pos: 12.3 /Bedienung/Aktorik/Antriebe/Schwenkantriebe/Allgemein/Automatik / Handbetrieb @ 10\mod_1181715898015_3101.doc @ 105066 The motor triggered by the power electronics controls the drive shaft via oil-lubricated spur gears. -
Page 26: Maintenance
Maintenance Pos: 14.1 /Überschriften/1/V - Z/Wartung @ 10\mod_1181642125390_3101.doc @ 103817 Maintenance Pos: 14.2 /Wartung / Reparatur/Aktorik/Antriebe/Allgemein/Wartung @ 10\mod_1181640290218_3101.doc @ 103695 Important All maintenance activities may only be performed by properly qualified persons. Contrac actuators feature a robust construction. As a result, they are highly reliable and require minimal maintenance. -
Page 27: Brake Adjustment
Maintenance Pos: 14.6 /Überschriften/1.1/1-spaltig/A - C/Bremseneinstellung @ 10\mod_1181642242218_3101.doc @ 103863 Brake adjustment Pos: 14.7 /Wartung / Reparatur/Aktorik/Antriebe/Allgemein/Bremseneinstellung @ 10\mod_1181641915859_3101.doc @ 103794 Warning - risk of injury! Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Since the brake is permanently released in AUT mode it is not exposed to mechanical wear. -
Page 28: Filling Capacity
135 mm 215 mm under inspection plug: (5.31 inch) (8.46 inch) (1.77 inch) (4.33 inch) (3.15 inch) (3.35 inch) Filling capacities RHD16000 Mounting orientation IMB 3 IMB 6 IMB 7 IMB 8 IMV 5 IMV 6 88 l Minimum oil quantity, approx.:... -
Page 29: Trouble Shooting
Trouble shooting Pos: 16.1 /Überschriften/1/D - F/Fehlerbehebung @ 8\mod_1177421457781_3101.doc @ 86174 Trouble shooting Pos: 16.2 /Fehlermeldungen/Aktorik/Antriebe/Allgemein/Fehlersuche @ 10\mod_1181571422531_3101.doc @ 103198 This chapter only covers failures caused by the hardware. Use the online-help of the configuration software for an extended troubleshooting. failure pattern possible reason troubleshooting... -
Page 30: Technical Data
Technical data Pos: 18.1 /Überschriften/1/S - U/Technische Daten @ 0\mod_1132904574837_3101.doc @ 3169 Technical data Pos: 18.2 /Überschriften/1.1/1-spaltig/A - C/Allgemeine Daten @ 0\mod_1140622753015_3101.doc @ 3177 General information Pos: 18.3 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/Allgemein/Allgemeine Daten @ 16\mod_1198224077625_3101.doc @ 146821 RHD8000 ... 16000 Operating mode S9 –... -
Page 31: Technical Data Rhd16000
Technical data Pos: 18.7 /Überschriften/1.1/1-spaltig/S - U/Technische Daten RHD16000 @ 14\mod_1194603063531_3101.doc @ 137733 Technical data RHD16000 Pos: 18.8 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 16000 (Contrac)/Regelantrieb @ 5\mod_1154526355500_3101.doc @ 36935 Model RHD16000-30 Rated torque 16000 Nm (12000 lbf-ft) (adjustable to 0.5 / 0.75 or 1x rated torque) Starting torque 1.2 x rated torque (break-away torque in end positions for short time 2 x rated torque) -
Page 32: Appendix
− Conforms with EMC directive 89/336/EEC. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Pos: 20.4 /Anhang/Aktorik/Allgemein/Hinweis zum Download-Bereich (Aktorik) @ 10\mod_1182172251781_3101.doc @ 107696... - Page 33 Appendix Pos: 20.6 /Anhang/Allgemein/Rücksendeformular @ 0\mod_1132757486454_3101.doc @ 3820 Statement about the contamination of devices and components The repair and/or maintenance of devices and components will only be performed when a completely filled out explanation is present. Otherwise, the shipment can be rejected. This explanation may only be filled out and signed by authorized specialist personnel of the operator.
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Page 34: Index
General information ..........30 Storage conditions .............9 General Safety Information........5 Symbols and warnings..........6 Inspection and overhaul...........26 Technical data............30 Installation..............12 Technical data RHD16000........31 Installation instructions ..........13 Technical data RHD8000.........30 Installation safety information ........9 Technical limits ............5 tensile strength............15 Labels and symbols ...........6 Terminal connection diagrams.........22... - Page 35 Index Time until next maintenance is required....26 Transport safety information ........8 Warranty provision .............6 Trouble shooting ............29 Wear ................26 WEEE directive ............8 Pos: 22.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 23 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== 42/68-166-EN RHD8000 ...
- Page 36 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (02.2008) ©...