ABB KLF Instruction Leaflet

Loss-of-field relay
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Effective:
November 1999
Supersedes I.L. 41-748N, Dated February 1984
( )
Denotes change from superseded issue
CAUTION
!
Before putting protective relays into service,
make sure that all moving parts operate freely,
inspect the contacts to see that they are clean
and close properly, and operate the relay to
check the settings and electrical connections.
1.0 APPLICATION
The KLF relay is a single-phase relay connected to
the ac side of a synchronous machine and contains
three units connected so that the operation of two
units sounds an alarm warning the operator of a low
excitation condition, and the additional operation of
the third sets up the trip circuit. The relay can be
applied without modification to all types of synchro-
nous machines, such as turbo-generators, water
wheel generators or synchronous condensers.
The KLF relay is designed for use with 3-phase 3 wire
voltage supply and may use wye or open delta-con-
nected voltage transformers. On circuits with 4 wire
wye-connected voltage transformers, the type KLF-1
relay may be used to increase security during inad-
vertent loss-of-potential (such as due to a blown
potential fuse).
2.0 CONSTRUCTION
The relay consists of two air-gap transformers (com-
pensators), two tapped autotransformers, one reac-
tor, one cylinder-type distance unit, directional unit
with adjustable reactor, an under-voltage unit with
adjustable resistor, telephone relay, and an ICS indi-
cating contactor switch.
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is
desired by purchaser regarding this particular installation, operation or maintenance of this equipment, the
local ABB Power T&D Company Inc. representative should be contacted.
Printed in U.S.A.
ABB Automation Inc.
Substation Automation and Protection Division
Coral Springs, FL 33065
Type KLF
Loss-of-Field Relay
50/60 Hertz
2.1 COMPENSATOR
The compensators which are designated T
are two-winding air-gap transformers (Figure 10,
page 21). The primary or current winding of the lon-
greach compensator T
A
nate at the tap block. They are taps which terminate
at the tap block. They are marked 2.3, 3.16, 4.35,
5.93, 8.3, 11.5, 15.8. The primary winding of the
short-reach compensator T
which terminate at this tap block. They are marked
0.0, 0.91, 1.27, 1.82, 2.55, 3.64, 5.1. A voltage is
induced in the secondary which is proportional to the
primary tap and current magnitude. This proportional-
ity is established by the cross sectional area of the
laminated steel core, the length of an air gap which is
located in the center of the coil, and the tightness of
the laminations. All of these factors which influence
the secondary voltage proportionality have been pre-
cisely set at the factory. The clamps which hold the
laminations should not be disturbed by either tighten-
ing or loosening the clamp screws.
The secondary winding is connected in series with
the relay terminal voltage. Thus a voltage which is
proportional to the line current is added vectorialy to
the relay terminal voltage.
2.2 AUTO TRANSFORMER
The auto transformer has three taps on its main wind-
ing, S, which are numbered 1, 2, and 3 on the tap
block. A tertiary winding M has four taps which may
be connected additively or subtractively to inversely
modify the setting by any value from -15 to +15 per-
cent in steps of 3 percent.
The sign of M is negative when the R lead is above
the L lead. M is positive when L is in a tap location
which is above the tap location of the R lead. The M
setting is determined by the sum of per unit values
Instruction Leaflet
41-748P
and T
A
has seven taps which termi-
also has seven taps
C
C

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Summary of Contents for ABB KLF

  • Page 1 The secondary winding is connected in series with The KLF relay is designed for use with 3-phase 3 wire the relay terminal voltage. Thus a voltage which is voltage supply and may use wye or open delta-con- proportional to the line current is added vectorialy to nected voltage transformers.
  • Page 2 41-748P KLF Loss-of-Field Relay Capacitors Directional Reactor Unit Reversing Links Impedance Unit Undervoltage Unit Resistor for X Unit elephone elay (X Unit) Front View Rear View Photo 9664A65 Photo 9664A66 Figure 1: Type KLF Relay...
  • Page 3: Directional Unit

    KLF Loss-of-Field Relay 41-748P between the R and L lead. The actual per unit values up on the wedge. The free travel can vary between 15 and 20 ° . which appear on the tap plate between taps are 0,.03,.06, and.06.
  • Page 4: Operation

    41-748P KLF Loss-of-Field Relay bearing and the upper pin bearing with the cylinder drop. The target is reset from the outside of the case rotating in an air gap formed by the electromagnet by a push-rod located at the bottom of the cover.
  • Page 5 KLF Loss-of-Field Relay 41-748P *Sub 10 184A958 Figure 2: Internal Schematic of Type KLF Relay in FT 41 Case...
  • Page 6 41-748P KLF Loss-of-Field Relay *Sub 12 290B607 Figure 3: External Schematic of Type KLF Relay *Sub 3 3491A03 Figure 4: Generalized External Schematic...
  • Page 7 T or T . Each compensator secondary volt- The type KLF relay is available in one range. Long age is in series with the voltage V . Compensator reach ohms - 2.08 to 56 and Short reach ohms - 0 to voltages are equal to 1.5 I...
  • Page 8: Setting Calculations

    5.1 GENERAL SETTING RECOMMENDATIONS The indicating contactor switch has two taps that pro- The KLF relay may be applied as a single-zone vide a pickup setting of 0.2 or 2 amperes. To change device, or two relays may be used to provide two- taps requires connecting the lead located in front of zone protection.
  • Page 9: Impedance Setting

    KLF Loss-of-Field Relay 41-748P Table 1 Recommended Settings for KFL Relay Zone 1 (Alone) Zone 2 (Alone) Both Zone 1 and Zone 2 IMPEDANCE SETTING See Figure 5 See Figure 6 See Figures 5 & 6 (a) Contact shorted or...
  • Page 10: Sample Calculations

    Z base --------------------------------------- - 5.3 SAMPLE CALCULATIONS )R V Assume that a KLF relay is to be applied to the fol- where lowing machine: = one per unit primary ohms/as seen from 3-phase, 60 hertz, 3600 rpm, 18 kV, rated at 0.9 pf,...
  • Page 11 KLF Loss-of-Field Relay 41-748P *Sub 3 3491A03 Figure 5: Zone-1 Impedance Characteristic *Sub 3 3491A03 Figure 6: Zone 2 Impedance Characteristic...
  • Page 12 41-748P KLF Loss-of-Field Relay 5.4 UNDERVOLTAGE UNIT 1000 kV × × 1000 1400 A. The undervoltage unit is usually set to a value ------------------------------------ - ----------------------------------------------------- - × base 183 500 corresponding to the minimum safe system volt- age for stability. This voltage depends on many = 16.48 ohms...
  • Page 13: Setting The Relay

    6.0 SETTING THE RELAY applied and the alarm feature not used. With this arrangement, tripping takes place after The type KLF relay requires a setting for each of the the 200 ms time delay provided by the X unit two compensators T...
  • Page 14 41-748P KLF Loss-of-Field Relay A compensator tap setting is made by loosening the An M setting may be made in the following manner: connector screw in the center. Remove the connec- Remove the connector screws so that the L and R tor screw in the tap end of the link, swing the link leads are free.
  • Page 15 KLF Loss-of-Field Relay 41-748P Sub 2 3491A08 Figure 7: KLF Frequency Response for 60 Hertz Impedance Unit *Sub 3 185A183 Figure 8: Typical Machine Capacity Curves Plotted on a Per Unit kVA basis (183,500 kVA, 45# H2, 18 kV, 0.9 pt, 0.64 SRC, inner-cooled, 3600 rpm.)
  • Page 16: Installation

    41-748P KLF Loss-of-Field Relay 7.0 INSTALLATION applied to terminals 4 and 5 is equivalent to 1.5 V voltage, or The relays should be mounted on switchboard pan- els or their equivalent in a location free from dirt, V IN moisture, excessive vibration, and heat. Mount the...
  • Page 17: Routine Maintenance

    KLF Loss-of-Field Relay 41-748P E. Telephone Relay For the most accurate calibration preheat relay for at least an hour by energizing terminals 5, 6, Apply rated dc volts across terminal 10 and 3. The & 7 with 120 volts, 3 phase.
  • Page 18 41-748P KLF Loss-of-Field Relay Reverse current leads, the impedance unit Plug adjustment for reversing of spurious should close its contacts at 9.7 – 10.3 torques amperes. a. Set T = 0.0. Connect a heavy current lead b) Reverse the links in the middle tap block to from TA center link to terminal 8.
  • Page 19: Renewal Parts

    KLF Loss-of-Field Relay 41-748P Sensitivity Adjustment 1. Set T on the 15.8 tap on the 5.1 tap a) Apply voltage to terminals 4 and 5. With the adjustable resistor, Rv, which is located at 2. Disconnect the L-leads of sections M...
  • Page 20 41-748P KLF Loss-of-Field Relay *Sub 2 185A184 Figure 9: Typical Machine Capability Curves and Sample KLF Setting...
  • Page 21 KLF Loss-of-Field Relay 41-748P Sub 1 185A181 Figure 10: Compensator Construction Sub 2 185A182 Figure 11: R-X Diagram Characteristics with Various Z Compensator Settings...
  • Page 22 41-748P KLF Loss-of-Field Relay *Sub 3 185A331 Figure 12: Effect of Compensator Voltages (Z is positive)
  • Page 23 KLF Loss-of-Field Relay 41-748P...
  • Page 24 41-748P KLF Loss-of-Field Relay Sub 18 57D7904 Figure 14: Outline and Drilling Plan for the Type KLF Relay in the FT 41 Case ABB Automation Inc. 4300 Coral Ridge Drive Coral Springs Florida 33065 TEL: 954-752-6700 FAX: 954-345-5329 Printed in U.S.A.

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