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ABB Relion 620 series Installation Manual

Protection and control
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Relion
Protection and Control
620 series
Installation Manual
Document ID: 1MAC051065-MB
Issued: 01/20/2010
Revision: C
Product version: 2.0
© Copyright 2010 ABB. All rights reserved.

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Summary of Contents for ABB Relion 620 series

  • Page 1 ® Relion Protection and Control 620 series Installation Manual Document ID: 1MAC051065-MB Issued: 01/20/2010 Revision: C Product version: 2.0 © Copyright 2010 ABB. All rights reserved.
  • Page 3 Document ID: 1MAC303209-MB Issued: 08/31/2018 Revision: C Product version: 1.1 © Copyright 2018 ABB. All rights reserved.
  • Page 4 Trademarks ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
  • Page 5 Those responsible are hereby requested to ensure that all measures possible are taken to minimize such risks. This document has been thoroughly evaluated by ABB, Inc. however ABB, Inc. cannot guarantee that all errors have been eliminated at this point. In any errors are detected, we request that the reader notifies the manufacturer.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-6 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety Information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-conformance to instructions may result in substantial property damage, personal injury, and/or death. Electrical installation is to be performed only by authorized personnel. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Table of contents 1MAC303209-MB C Table of contents Section 1 Introduction................3 This manual....................3 Intended audience..................3 Product documentation ................4 Product documentation set ..............4 Document revision history..............5 Related documentation ............... 5 Symbols and conventions ................ 5 Safety indication symbols..............
  • Page 10 Table of contents 1MAC303209-MB C Connecting IED with a test switch ............. 22 Connecting power supply ............... 22 Connecting communication ..............24 Energizing the IED.................. 25 Section 6 Removing, repairing and exchanging ......... 27 Product lifecycle ..................27 Checking IED information............... 27 Removing the IED ..................

  • Page 11: Introduction

    Section 1 1MAC303209-MB C Introduction Section 1 Introduction This manual The installation manual contains instructions on how to install the IED. The manual provides procedures for mechanical and electrical installation. The chapters are organized in chronological order in which the IED should be installed. Intended audience This manual addresses the personnel responsible for installing the product hardware.

  • Page 12: Product Documentation

    Section 1 1MAC303209-MB C Introduction Product documentation 1.3.1 Product documentation set Application manual Engineering manual Installation manual Operation manual Technical manual Communication Protocol manual Protocol Points List manual Figure 1: The intended use of manuals in different lifecycles The engineering manual contains instructions on how to engineer the IEDs using the different tools in PCM600.

  • Page 13: Document Revision History

    Content updated Download the latest documents from the ABB web site http://www.abb.com/substationautomation. 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB web site http://www.abb.com/substationautomation. Symbols and conventions 1.4.1 Safety indication symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.

  • Page 14: Manual Conventions

    Section 1 1MAC303209-MB C Introduction The tip icon indicates advice on, for example, how to design your project or how to use a certain function. Although warning hazards are related to personal injury, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death.

  • Page 15: Environmental Aspects

    Section 2 1MAC303209-MB C Environmental aspects Section 2 Environmental aspects Sustainable development Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the IED. The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC).
  • Page 16 Section 2 1MAC303209-MB C Environmental aspects Table 2: Materials of the IED parts Parts Material Case Metallic plates, parts and screws Steel Plastic parts , LCP Electronics plug in module Various Plug-in unit Electronics plug in modules Various Electronics LHMI module Various Plastic parts PC, PBT...

  • Page 17: Unpacking, Inspecting, And Storing

    Returning an IED damaged in transit If damage has occurred during transport, the appropriate documentation must be made with the associated carrier. Please inform the nearest ABB office or representative. ABB should be notified immediately if there are any discrepancies in relation to the delivery documents.

  • Page 18: Storing

    Section 3 1MAC303209-MB C Unpacking, inspecting, and storing Storing If the IED is stored before installation, it must be done in the original transport casing in a dry and dust free place in accordance with ANSI C37.90. Observe the environmental requirements stated in the technical manual.

  • Page 19: Mounting

    Section 4 1MAC303209-MB C Mounting Section 4 Mounting Checking environmental conditions and mounting space The mechanical and electrical environmental conditions at the installation site must be within the limits described in the technical manual. • Avoid installation in areas where dust and moisture are present. Avoid places susceptible to rapid temperature variations, powerful vibrations and shocks, rapid surge voltages of high amplitude, strong induced magnetic fields, or similar extreme conditions.

  • Page 20: Installing The Plug-In Unit

    Section 4 1MAC303209-MB C Mounting Figure 2: Detaching a plug-in unit from the case The IED features an automatic short-circuit mechanism in the CT connector. Therefore, detaching the plug-in unit will not open the secondary circuit of the CT which could cause dangerously high voltages. The signal connectors are left open when the plug-in unit is detached.

  • Page 21: Sealing The Plug-In Unit

    Section 4 1MAC303209-MB C Mounting Turn down the handle completely to push plug-in unit into its final position in the case. Figure 3: Installing a plug-in unit into the case The handle must be locked or sealed to secure the mechanical performance under any conditions caused by vibration, pressure, shock or bump, seismic activity or other equivalent circumstances.

  • Page 22: Mounting The Ied

    Section 4 1MAC303209-MB C Mounting Figure 4: Sealing screw Sealing screw Sealing wire and seal Mounting the IED 4.3.1 Flush mounting the IED All the mounting elements are integrated in the IED. Requirements for installation: • Panel cut-out of 9.76 x 6.38 inches (248 x 162 mm) •...
  • Page 23 Section 4 1MAC303209-MB C Mounting An IED equipped with optic connections requires a minimum depth of 7.09 inches (180 mm). The allowed minimum bending radius has to be checked from the optical cable manufacturer. Loosen the four M5 fixing screws in the case to fit the case into the panel cut-out. Mount the case to the panel cut-out.
  • Page 24 Section 4 1MAC303209-MB C Mounting Figure 6: Flush mounted case, tightening the M5 fixing screws Install the plug-in unit into the case. 620 series Installation Manual...
  • Page 25 Section 4 1MAC303209-MB C Mounting Figure 7: Flush mounted case and plug-in unit 9.69 inches (246 mm) 6.97 inches (177 mm) 10.32 inches (262.2 mm) 6.30 inches (160 mm) 7.91 inches (201 mm) 6.02 inches (153 mm) 1.89 inches (48 mm) 620 series Installation Manual...
  • Page 26 Section 4 1MAC303209-MB C Mounting 620 series Installation Manual...

  • Page 27: Connecting

    Section 5 1MAC303209-MB C Connecting Section 5 Connecting Required tools Only use a screwdriver and insert bits for Phillips (PH 1) cross-recessed head screws when handling CT/VT terminals (X2.1) of screw-compression type. Connecting wires All connections are made on the rear of the case. No soldering is needed. See the application manual for product-specific connection diagrams.

  • Page 28: Connecting Analog Signals

    Section 5 1MAC303209-MB C Connecting Figure 8: The protective earth screw is located between connectors X100 and X105 The ground lead should be as short as possible but notice that extra length is required for door mounting. Each IED must have its own ground lead connected to the ground circuit connector.

  • Page 29: Connecting Current Inputs

    Section 5 1MAC303209-MB C Connecting 5.4.1 Connecting current inputs Connect the wires from the CTs to the correct device according to the phase order and the connection diagram. Each terminal for CTs is dimensioned for one 10 Gauge wire or for two wires of maximum 12 Gauge.

  • Page 30: Connecting Ied With A Test Switch

    Section 5 1MAC303209-MB C Connecting SIM0001 X130 VA (From Recloser) VB (From Recloser) VC (From Recloser) No Connection No Connection VA (From External VT) VB (From External VT) VC (From External VT) Figure 10: Example of voltage input connections to SIM0001 5.4.3 Connecting IED with a test switch When the IED is used with a test switch, connect the current and voltage transformers...
  • Page 31 Section 5 1MAC303209-MB C Connecting Figure 11: Connecting auxiliary voltage 620 series Installation Manual...

  • Page 32: Connecting Communication

    Section 5 1MAC303209-MB C Connecting Connect ground to case screw. L2 (neutral) No Connection + AUX12/24 - AUX No Connection + 60VDC 60 Return Battery Start Status LED D21 ALARM N/C ALARM COM ALARM N/O No Connection + BOOST Heater 1 Heater 2 - BATTERY RETURN...

  • Page 33: Energizing The Ied

    Section 5 1MAC303209-MB C Connecting See the technical manual for product-specific communication interfaces. Energizing the IED Before you connect the auxiliary power, check that the terminal strip is wired and placed correctly. During the start-up all LEDs are lit for a short period. •...
  • Page 34 Section 5 1MAC303209-MB C Connecting 620 series Installation Manual...

  • Page 35: Removing, Repairing And Exchanging

    IED-specified options can be found from the Retrofit Solutions Database at www.abb.com by following the links within ABB Service Guide or the ABB Product Guide that may be found on the product specific Service & Support sheet.

  • Page 36: Removing The Ied

    Loosen the four M5 fixing screws. Figure 13: Loosening the fixing screws Detach the case from the panel cut-out. Sending the IED for repair In case of product problems, contact the nearest ABB or representative for consultation and instructions. 620 series Installation Manual...

  • Page 37: Exchanging The Ied

    The exchangeable units can be found from the PartsOnLine system, see www.abb.com/partsonline. Use of PartsOnLine requires user registration. To exchange an IED for a different unit, change the case and connect the wires. Check with your local ABB if the IED can be upgraded. 620 series Installation Manual...
  • Page 38 Section 6 1MAC303209-MB C Removing, repairing and exchanging 620 series Installation Manual...

  • Page 39: Technical Data

    Section 7 1MAC303209-MB C Technical data Section 7 Technical data Case and HMI display variants 7.1.1 Front side of the IED Figure 14: Large display Table 3: Large display Character size Rows in the view Characters per row Large, variable width (13x14 pixels) 8 or more 620 series Installation Manual...

  • Page 40: Rear Side Of The Ied

    Section 7 1MAC303209-MB C Technical data 7.1.2 Rear side of the IED Figure 15: Rear view of an 620 series IED with communication module 620 series Installation Manual...

  • Page 41: Dimensions

    Section 7 1MAC303209-MB C Technical data Dimensions Figure 16: 620 series main dimensions 10.32 inches (262.2 mm) 6.97 inches (177 mm), 4U 9.69 inches (246 mm) 7.91 inches (201 mm) 6.02 inches (153 mm) 1.89 inches (48 mm) 6.30 inches (160 mm) 620 series Installation Manual...

  • Page 42: Enclosure Class

    Section 7 1MAC303209-MB C Technical data Table 4: Dimensions Description Value Width frame 10.32 inches (262.2 mm) case 9.69 inches (246 mm) Height frame 6.97 inches (177 mm), 4U case 6.30 inches (160 mm) Depth 7.91 inches (201 mm) Weight Complete IED 10.5 lbs (4.8 kg) Plug-in unit only...

  • Page 43: Glossary

    Section 8 1MAC303209-MB C Glossary Section 8 Glossary 615/620 seriesSeries of numerical IEDs for low-end protection and supervision applications of utility substations, and industrial switchgear and equipment ANSI American National Standards Institute Current transformer DNP3 A distributed network protocol originally developed by Westronic. The DNP3 Users Group has the ownership of the protocol and assumes responsibility for its evolution.
  • Page 44 Section 8 1MAC303209-MB C Glossary 620 series Installation Manual...
  • Page 48 Contact us ABB Inc. Distribution Automation 4300 Coral Ridge Drive Coral Springs, FL 33065, USA Phone:+1 (800) 523-2620 Phone:+1 954-752-6700 Fax:+1 954 345-5329 www.abb.com/substationautomation...

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