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Panasonic KXF-3V3C Operating Instructions Manual

Multi-functional chip mounter cm95r
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Multi-functional Chip Mounter CM95R
Operating Instructions
KXF-3V3C
Model No.
Maintenance Manual
(1/2)
Thank you for purchasing CM95R, the multi-functional chip mounter.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
3V3C-E-MMDB-0001

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  • Page 1 Multi-functional Chip Mounter CM95R Operating Instructions KXF-3V3C Model No. Maintenance Manual (1/2) Thank you for purchasing CM95R, the multi-functional chip mounter. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 3V3C-E-MMD00-B01-00 Page 3...
  • Page 4 ORGANIZATION OF MANUALS 6 manuals are attached to this machine. They are classified into 4 types. Use each manual according to the working purpose and person in charge. Operating manual This manual is for the machine operators, and describes the operat- ing procedure, precautions and information which are necessary for safe and effective operation.
  • Page 5 SAFETY PRECAUTIONS MAINTENANCE INSPECTION ERROR MESSAGES MACHINE PARAMETER TEACHING LOAD ARRANGEMENT APPENDIX (I/O MAP, DAIAGRAM) APPENDIX (DAIAGRAM) Refer to the following pages for detailed contents. 3V3C-E-MMD00-A02-16 Page 5...

  • Page 6: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS SAFETY PRECAUTIONS ............ 17 MAINTENANCE INSPECTION Inspection Chart ..................1-1 1-1-1 Main Body ....................1-1 1-1-2 Tray Feeder .................... 1-3 1-1-3 Multi-Tray Feeder..................1-4 Inspection Details..................1-5 1-2-1 Air Machine and Tools ................1-5 1-2-2 X-Y Unit ....................1-6 1-2-3 Head Drive Unit..................
  • Page 7 CONTENTS 1-2-23 Multi-tray Feeder (Transfer Head & Nozzle) ......... 1-43 1-2-24 Multi-tray Feeder (Control Box) ............. 1-46 Lubricating Each Unit ................1-48 1-3-1 X-Y Unit ....................1-48 1-3-2 Head Drive Unit..................1-49 1-3-3 R-axis Air Joint ..................1-50 1-3-4 Cut & Offset Unit ................... 1-54 1-3-5 Conveyor ....................
  • Page 8 CONTENTS 2-2-4 Feeder Base A Front NG ..........2-12 2-2-5 Feeder Base A Rear NG ..........2-12 2-2-6 Feeder Base B Front NG ..........2-12 2-2-7 Feeder Base B Rear NG ..........2-12 2-2-8 Area Sensor NG ..........2-13 2-2-9 Vacuum Pump NG ..........
  • Page 9 CONTENTS 2-3-22 Cycle Stop .................... 2-34 2-3-23 Post-process Waiting ................2-35 2-3-24 Pre-process Waiting ................2-35 Messages during Operation (Trouble Showing Screen) Operating Method of the Displayed Screen (Typical Example) .... 2-36 2-4-1 Emergency Stop Pressed Error Code (#001) ..... 2-37 2-4-2 Axis Fault Detected Error Code (#002) .....
  • Page 10 CONTENTS 2-4-33 Pick-up Data Y Exceeds Size Error Code (#061) ..... 2-67 2-4-34 Tray Type not Found Error Code (#062) ..... 2-68 2-4-35 Communication Error to Tray 1 Error Code (#071) ..... 2-69 2-4-36 Communication Error to Tray 2 Error Code (#072) ..... 2-69 2-4-37 Communication Error Detected Error Code (#073) .....
  • Page 11 CONTENTS 2-7-2 Nozzle Exchange Error ................. 2-89 2-7-3 Chip Release Miss Stop................ 2-90 2-7-4 Chip Pick-up Miss Stop ................. 2-92 2-7-5 Tray Discharging Box Is Full ..............2-94 2-7-6 Exchange Door Close (Only MT10F-SL) ..2-94 2-7-7 Pull Out of Pallet Is Impossible (Pick-up Side) ...
  • Page 12 CONTENTS 3-2-1 Machine Parameter is Dependent ............3-9 3-2-2 Machine Parameter Teaching has Specified Order ......3-10 3-2-3 R-axis Temperature Compensation before Machine Parameter Teaching ..3-10 3-2-4 In Machine Parameter Teaching, Function Switch must be Changed .. 3-11 3-2-5 Jig is Used in Machine Parameter Teaching.........
  • Page 13 CONTENTS 3-17-9 Sub-stage Origin ................. 3-131 3-17-10 Nozzle Changer XY-axis ..............3-133 3-17-11 Z-axis ....................3-136 LOAD ARRANGEMENT Load Arrangement : CM95R-M .............. 4-1 Load List : CM95R-M ................4-3 4-2-1 Photo Sensor List (NZ/PH) ..............4-3 4-2-2 Limit Switch List (LS) ................4-5 4-2-3 Air Pressure Switch List (PSW/VSW) .............
  • Page 14 CONTENTS APPENDIX I/O MAP LOAD WIRING DIAGRAM SYSTEM BLOCK DIAGRAM LOAD WIRING DIAGRAM CONTROL BOX DIAGRAM CPU BOX POWER BOX VACUUM PUMP BOX JUNCTION BOARD DIAGRAM SET UP DIAGRAM MT20F-SL I/O MAP SYSTEM BLOCK DIAGRAM SYSTEM WIRING DIAGRAM LOAD WIRING DIAGRAM CONTROL BOX DIAGRAM JUNCTION BOARD DIAGRAM SET UP DIAGRAM...
  • Page 15 CONTENTS NG DISCHARGE CONVEYOR UNIT ELECTRIC CIRCUIT DIAGRAM PNEUMATIC CIRCUIT DIAGRAM Page 15 3V3C-E-MMD00-A03-00...
  • Page 16 CONTENTS = MEMO = 3V3C-E-MMD00-A03-01 Page 16...

  • Page 17: Safety Precautions

    SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. Injury or damage resulting from the existence or the operation (including before and after operation) of the machinery and facilities is described by the following indications.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position.
  • Page 19 WARNING Rear view of warning label attached positions WARNING DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor. 0 1 P 9 B ∗ This label is stuck on the back of the cover so that you can see it when the cover is open.
  • Page 20 SAFETY PRECAUTIONS Be sure to observe WARNING Caution label position on multi tray feeder. (Option) WARNING MACHINE FALLING DOWN Machine will fall down if you slant machine 1226C5AA more than 15 degrees in machine installation or removal. 0 1 N J B WARNING WARNING WATCH YOUR...
  • Page 21 WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur. There are four emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 23 WARNING Multi-tray feeder (Option) Refer to the left page for warnings. Touch panel operation of mounter ∗ HH:MM:SS YYYY-MM-DD Main menu Prod Scr 002 Data : CREATE ∗. ∗∗ System V ∗. ∗∗ Screen V Auto run select Select menu Copyright 1990 KME Product/ Management...
  • Page 24 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT TOUCH ACTIVE PART DO NOT OPEN THE COVER WHEN OPERATING. WHEN OPERATING. You will have serious injury if you touch the You will have serious injury if you touch the active part. active part inside.
  • Page 25 WARNING DO NOT DISABLE SAFETY HIGH VOLTAGE. SENSOR. You will have serious injury by active part if you You will have serious electric shock if you disable safety sensor. touch electric power supply inside. Do not remove the sensor, put any objects in or turn off the switch so that the safety sensor work properly and effectively.
  • Page 26 SAFETY PRECAUTIONS Be sure to observe WARNING ONLY THE PERSON IN TAKE CARE NOT TO PINCH CHARGE OF MAINTENANCE YOUR HANDS OR FINGERS. MUST REPAIR OR ADJUST THE MACHINE. You will have serious injury if your hands or fingers are caught in the conveyors during The machine may be incorrectly repaired or manual (or automatic) width adjustment.
  • Page 27 WARNING DO NOT PLACE YOUR HANDS DO NOT DISASSEMBLE THE OR BODY INSIDE ACTIVE LASER UNIT. PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION. If you disassemble the unit, safety can not be ensured.
  • Page 28 SAFETY PRECAUTIONS Be sure to observe WARNING PERIODICALLY REMOVE DUST DO NOT DAMAGE POWER AND FROM POWER PLUG. OTHER CORDS OR PLUGS. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Dust on the plug may result in fire caused by Damaged cord and plug may cause electric defective insulation because of moisture.
  • Page 29 CAUTION DO NOT PLACE ANY OBJECT DO NOT PLACE ANY OBJECTS AROUND EMERGENCY STOP ON THE COVER. BUTTONS. You will be unable to press a button to stop the The cover may break due to the weight of the machine in case of emergency. objects and injure you.
  • Page 30 SAFETY PRECAUTIONS Be sure to observe CAUTION TAKE AWAY TOOLS FROM THE BE CAREFUL OF THE WEIGHT INSIDE OF THE MACHINE. OF THE FEEDER. The machine may malfunction as a result of a tool left inside. A large feeder is so heavy that it may be damaged or injure you if it is dropped.
  • Page 31 CAUTION DO NOT DISASSEMBLE THE WEAR A PROTECTIVE HAT CAMERA UNIT. AND GOGGLES FOR MAINTE- NANCE WORK. You may be injured or the machine may break down. Your head or eyes may be injured while per- forming maintenance work. If a breakdown occurs, consult the manufac- turer.
  • Page 32 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 33 LASER UNIT LASER UNIT WARNING DO NOT EXPOSE YOUR EYES TO A DIRECT OR REFLECTED LASER BEAM WHEN THE LASER UNIT IS WORKING. Your eyes or body may be injured. ∗ This blinks during laser radiation. 3V3C-003P Reference Information 1) Laser unit specification (1) QFP inspection laser (Module: Laser unit) : 1 ( Ι...
  • Page 34 IDENTITY PLATE IDENTITY PLATE • CAUTION LABEL On the machine, both an identity plate and caution label for this product and the laser unit are attached. Operate and maintain the machine according to the description on the caution labels. CLASS 1 LASER PRODUCT DHHS indentity plate 3V3C-TI010 MODEL CM95R-L...
  • Page 35 IDENTITY PLATE SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. 3V3C-002P CM95R-M KXF-3V3C ∗ Actual numbers are shown on the plate instead of 3V3C-E-MMD00-A05-02 Page 35...
  • Page 36 PRESENTATION PRESENTATION Apart from a few exceptions, this manual basically explains the operations as follows. 1-1-1 File Operation Title ∗ 1) Press Auto run . YYYY-MM-DD HH:MM:SS Prod Main menu Scr 002 Data :CREATE ∗ ∗∗ Physical operation System ∗ ∗∗...
  • Page 37 M A I N T E N A N C E M A I N T E N A N C E M A I N T E N A N C E Necessary details for proper operations, such as specification, the structure of equipments, and important directions for operation etc.
  • Page 38 = MEMO = 3V3C-E-MMD00-A08-01...

  • Page 39: Inspection

    MAINTENANCE Section 1 INSPECTION 1 INSPECTION Inspection Chart 1-1-1 Main Body Inspection Cycle Names of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Air machine and 1. MR unit 1. Check the filter for stood water 2. Check filter element for clogged dust tools 2.
  • Page 40 MAINTENANCE Section 1 INSPECTION Inspection Cycle Names of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Nozzle 1. Shank 1. Clean taper and chuck ditch 2. Nozzle 1. Clean nozzle 3. Reflector 1. Clean reflector 4. Pick-up pad 1.

  • Page 41: Tray Feeder

    MAINTENANCE Section 1 INSPECTION 1-1-2 Tray Feeder Inspection Cycle Contents of Maintenance, Inspection Names of Unit Items Prework Weekly Monthly Model 1. Inject grease Matrix 1. Linear Motion 2. Check for abnormal sound Bearing and Table Shaft 1. Check for damage and wear 2.

  • Page 42: Multi-Tray Feeder

    MAINTENANCE Section 1 INSPECTION 1-1-3 Multi-Tray Feeder Inspection Cycle Names of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model X-Y Unit 1. Linear Guide 1. Apply grease (Rail) 2. Check for abnormal sound 2. Timing Belt 1. Check for elongation and the slack of the belt 2.

  • Page 43: Inspection Details

    MAINTENANCE Section 1 INSPECTION Inspection Details 1-2-1 Air Machine and Tools Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Air machine and 1. MR unit 1. Check the filter for stood water tools 2. Check filter element for clogged dust 1.

  • Page 44: X-Y Unit

    MAINTENANCE Section 1 INSPECTION 1-2-2 X-Y Unit Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model XY-unit 1. Linearways 1. Check all strokes for smooth movement 2. Belt 1. Check each belt for wear or damage 2.

  • Page 45: Head Drive Unit

    MAINTENANCE Section 1 INSPECTION 1-2-3 Head Drive Unit Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Head drive unit 1. R-axis motor 1. Check the smooth movement when it is turned over 2. Check mechanical stopper for misalignment 2.

  • Page 46: Transfer Head

    MAINTENANCE Section 1 INSPECTION 1-2-4 Transfer Head Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Transfer head 1. Nozzle holder 1. Check if it chucks nozzles securely 2. Check for any excessive clearance in X, Y or Z-direction 3.
  • Page 47 MAINTENANCE Section 1 INSPECTION Cleaning of Nozzle Holder on Transfer Head If the nozzle holder, particularly inside of the taper hole is dirty, an air leak can occur, be- cause the nozzle shank and the taper hole do not fit together. In this condition, a nozzle cannot pick up parts properly causing bad mounting accuracy and pick-up faults.
  • Page 48 MAINTENANCE Section 1 INSPECTION Disassemble and clean the air joint part in the nozzle holders #11020 How to Clean a Nozzle Holder 1) Remove the four screws on both sides and take off the reflector #11020. θ motor 2) Remove the spring #81080 #81080 and the clamp arm #11120 from the holder.
  • Page 49 MAINTENANCE Section 1 INSPECTION 5)a.Clean the dirt in B and C in the figure on the left with the Holder Sliding surface cotton bud soaked with cleaning water, and wipe the sliding surface with the rag soaked with cleaning water. b.Put the joint into the con- tainer having the cleaning θ...
  • Page 50 MAINTENANCE Section 1 INSPECTION 8) Apply one drop of oil each to two points of both side Inside of surface grooves of joint, and spread the oil to the both sides and Joint inside with a finger. (Lubri- cating oil: Vacuolin 1405, Mobil oil) ∗...
  • Page 51 MAINTENANCE Section 1 INSPECTION 15) Rotate the holder to verify the smoothness of the rotating θ guide craw condition. Check: The rotation is smooth. 16) Refit the spring and the clamp arm in the holder. Check: Make sure the spring is properly elastic.
  • Page 52 MAINTENANCE Section 1 INSPECTION Water 17) Wipe the reflector with a clean rag soaked with clean- Reflector ing water. (Alcohol 95:5 for the cleaning water) ∗ Using the organic solvent as the cleaning water can cause the reflector to discolor or break. So make sure to use the specified 3V3C-001E cleaning water.

  • Page 53: Nozzle Changer

    MAINTENANCE Section 1 INSPECTION 1-2-5 Nozzle Changer Inspection Cycle Name of Unit Item Contents of Maintenance, Inspection Prework Weekly Monthly Model Nozzle changer 1. Nozzle changer 1. Remove dust or parts in it 2. Clean stock surface 3K4C-TI005 Page 1-15 3V3C-E-MMD01-A01-00...
  • Page 54 MAINTENANCE Section 1 INSPECTION Nozzle Changer Cleaning If there are any foreign bodies in the nozzle changer, the sensor of the nozzle changer may not work properly. And also, a dirty stock face sometimes stains the nozzle reflector. Tools Tweezers Waterless alcohol Cotton bud WARNING...

  • Page 55: Nozzle

    MAINTENANCE Section 1 INSPECTION 1-2-6 Nozzle Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Nozzle 1. Shank 1. Clean taper and chuck ditch 2. Nozzle 2. Clean nozzle 3. Reflector 3. Clean reflector 4. Pick-up Pad 4.
  • Page 56 MAINTENANCE Section 1 INSPECTION Nozzle Cleaning and Pick-up Pad Inspection If dust or dirt is on a nozzle, recognition faults or other faults may occur. And also, the nozzle with a damaged pick-up pad cannot pick up a part. Tools Rag or cotton bud (clean) Waterless alcohol Plastic eraser (clean)
  • Page 57 MAINTENANCE Section 1 INSPECTION Pick-up Pad Exchange The nozzles with numbers from #11560 to #11590 have pick-up pads made of polyurethane to realize stable pick-ups. When a pad is broken or damaged, the nozzle with the pad does not work properly because of air leakage. Tools Knife or cutter (with a thick and tough blade) Adhesive (KME recommends "Locktight 405")
  • Page 58 MAINTENANCE Section 1 INSPECTION b. In the case of #11570 1) Put adhesive on the nozzle as shown below. 2) Put a pick-up pad on the nozzle tip and push it with a finger. Make sure the pad reaches to the notch. The position of the nozzle tip is 0.2 mm lower than the pad top.

  • Page 59: Conveyor

    MAINTENANCE Section 1 INSPECTION 1-2-7 Conveyor Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Conveyor 1. Belt 1. Check belt for wear or damage 2. NG discharging 1. Check that the box is not filled up Page 1-21 3V3C-E-MMD01-A01-00...

  • Page 60: Board Recognition

    MAINTENANCE Section 1 INSPECTION 1-2-8 Board Recognition Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Board 1. CCD cable 1. Check for damages Recognition 2. Lens 1. Check lens for any flaw or dirt Page 1-22 3V3C-E-MMD01-A01-00...

  • Page 61: Chip Recognition Part

    MAINTENANCE Section 1 INSPECTION 1-2-9 Chip Recognition Part Inspection Cycle Unit Item Maintenance and inspection Prework Weekly Monthly Model Chip Recognition 1. Chip Recognition 1. Check cover glass for flaw or dirt Camera Page 1-23 3V3C-E-MMD01-A01-01...
  • Page 62 MAINTENANCE Section 1 INSPECTION Cleaning the Chip Recognition Camera Clean the cover glass on chip recognition camera. A dirty cover glass causes recognition faults. Tools Cotton bud Waterless alcohol WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE.

  • Page 63: Cut & Offset Unit

    MAINTENANCE Section 1 INSPECTION 1-2-10 Cut & Offset Unit Inspection Cycle Unit Item Maintenance and inspection Prework Weekly Monthly Model 1. Cutter blade 1. Check for flaw or crack Cut & offset unit Page 1-25 3V3C-E-MMD01-A01-00...
  • Page 64 MAINTENANCE Section 1 INSPECTION Cutter Blade Inspection When the cutter blade is deteriorated, it cannot cut a discharging tape and causes tape sending faults. Tool Hexagon wrench WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE. You will have serious injury if the machine is actuated.
  • Page 65 MAINTENANCE Section 1 INSPECTION 4) Draw the feeder base until it touches to the bolts B, and then tighten the bolts to fix Cutter unit Slide the cutter unit manually to any position for easy working. 5) Push out the cutter blade to check the lack or wear. If it is damaged, exchange it with a new one.
  • Page 66 MAINTENANCE Section 1 INSPECTION Exchange of Cutter Blades As the cutter blade inspection was described, how to exchange the blades is described here. If necessary, refer to "Cutter Blade Inspection". Tools Hexagon wrench Pliers Grease for cutter (Albania No.2) Cutter blade WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE.
  • Page 67 MAINTENANCE Section 1 INSPECTION 2) Put a rag over blade edge, and lift the blade up to remove. Wipe off the left grease after the removal of the blade. When lifting the blade up, be sure to use a rag to prevent injury.
  • Page 68 MAINTENANCE Section 1 INSPECTION 6) Apply grease to the upper, bottom, left and right sides of a new blade. And lubri- cate in the center hole. Grease (Back side) Grease Grease Grease 7) Place the new blade on the cutter unit. Place it so that the cam follower of cutter unit fits to the blade hole.

  • Page 69: Tape Unit

    MAINTENANCE Section 1 INSPECTION 1-2-11 Tape Unit Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Tape unit 1. Tape press spring 1. Check for any deformation 2. Pitch feed 1. Check claw for wear 2.

  • Page 70: Pre-Centering Unit

    MAINTENANCE Section 1 INSPECTION 1-2-12 Pre-centering Unit Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model 1. Check for accumulated dirt Pre-centering 1. Clearance be- unit tween reference stopper and table 1. Check for wear or damage 2.

  • Page 71: Laser Unit

    MAINTENANCE Section 1 INSPECTION 1-2-13 Laser Unit Inspection Cycle Name of Unit Item Contents of Maintenance, Inspection Prework Weekly Monthly Model 1. Check for accumulated dirt Laser unit 1. Light emitting part (Be sure to turn off the machine before and light receiving checking.) part of laser...

  • Page 72: Control Unit

    MAINTENANCE Section 1 INSPECTION 1-2-14 Control Unit Inspection Cycle Name of Unit Item Contents of Maintenance, Inspection Prework Weekly Monthly Model 1. Take off the filter and remove dust on it Control unit 1. Air filter 3K4C-TI046 3K4C-TI047 Page 1-34 3V3C-E-MMD01-A02-00...

  • Page 73: Tray Feeder (Matrix Table)

    MAINTENANCE Section 1 INSPECTION 1-2-15 Tray Feeder (Matrix Table) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Apply grease 1. Linear Motion Matrix 2. Check for abnormal sound Bearing and Table Shaft 1. Check for damage and wear 2.

  • Page 74: Tray Feeder (Lifter)

    MAINTENANCE Section 1 INSPECTION 1-2-16 Tray Feeder (Lifter) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Check for damage and wear 1. Timing Belt Lifter 1. Check for abnormal sound 2. Tension Bearing 1.

  • Page 75: Tray Feeder (Transfer Head)

    MAINTENANCE Section 1 INSPECTION 1-2-17 Tray Feeder (Transfer Head) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Check the motion of head 1. Cylinder Transfer Head 1. Check for damage 2. Pick-up Pad 3V3C-E-MMD01-A02-00 Page 1-37...

  • Page 76: Tray Feeder (Pallet Changer)

    MAINTENANCE Section 1 INSPECTION 1-2-18 Tray Feeder (Pallet Changer) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Apply grease 1. Linear Motion Pallet 2. Check for abnormal sound Bearing and Changer Shaft 1. Check for damage and wear 2.

  • Page 77: Multi-Tray Feeder (X-Y Unit)

    MAINTENANCE Section 1 INSPECTION 1-2-19 Multi-tray Feeder (X-Y Unit) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Apply grease (Rail) 1. Linear Guide X-Y Unit 2. Check for abnormal sound 1. Check for elongation and the slack of 2.

  • Page 78: Multi-Tray Feeder [Pallet Pull-Out Unit (Parts Pick-Up Side)]

    MAINTENANCE Section 1 INSPECTION 1-2-20 Multi-tray Feeder [Pallet Pull-out Unit (Parts pick-up side)] Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Apply grease (Rail) 1. Linear Guide Pallet Pick-up 2. Check for abnormal sound Unit (Parts pick-up 2.

  • Page 79: Multi-Tray Feeder [Pallet Pull-Out Unit (Tray Supply Side)]

    MAINTENANCE Section 1 INSPECTION 1-2-21 Multi-Tray Feeder [Pallet Pull-out Unit (Tray supply side)] Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Apply grease (Rail) 1. Sliding Pack Pallet Pick-up 2. Check for abnormal sound Unit (Tray supply 1.

  • Page 80: Multi-Tray Feeder (Lifter Unit)

    MAINTENANCE Section 1 INSPECTION 1-2-22 Multi-tray Feeder (Lifter Unit) Inspection Cycle Contents of Maintenance, Inspection Items Name of Unit Prework Weekly Monthly Model 1. Check for abnormal sound 1. Linear Guide Lifter Unit 1. Check for elongation and the slack of 2.

  • Page 81: Multi-Tray Feeder (Transfer Head & Nozzle)

    MAINTENANCE Section 1 INSPECTION 1-2-23 Multi-tray Feeder (Transfer Head & Nozzle) Inspection Cycle Name of Unit Items Contents of Maintenance, Inspection Prework Weekly Monthly Model Transfer Head 1. Pick-up Pad 1. Check for damage & Nozzle 2. Nozzle Taper 1. Check loosenings at nozzle installation 3.
  • Page 82 MAINTENANCE Section 1 INSPECTION MT20F-SL Head section cleaning procedures WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE. You will have serious injury if the machine is actuated. M57E 1) Disconnect the joint with a yellow tube on the head section.
  • Page 83 MAINTENANCE Section 1 INSPECTION 4) Clean the head whose joint is removed with an air gun. Air should be blown from and to the direction shown in the Fig. 3. Also, make sure of removing the nozzle. ∗ Cover the outlet hole with a rag for preventing the dust from blowing.

  • Page 84: Multi-Tray Feeder (Control Box)

    MAINTENANCE Section 1 INSPECTION 1-2-24 Multi-tray Feeder (Control Box) Inspection Cycle Contents of Maintenance, Inspection Item Name of Unit Prework Weekly Monthly Model Clean FDD by the cleaning disk. 1. FDD Control box MT20-SL Control box 3361C1AA01 Page 1-46 3V3C-E-MMD01-A02-00...
  • Page 85 MAINTENANCE Section 1 INSPECTION Cleaning procedure of FDD 1) Turn OFF the power of multi-tray feeder. 2) Prepare the cleaning disk. • Use the cleaning disk for 3.5-inch being on sale. • Both wet and dry types of cleaning disks are available. NOTICE Make sure of reading the instruction manual for cleaning disk, for using the cleaning disk.

  • Page 86: Lubricating Each Unit

    MAINTENANCE Section 1 INSPECTION Lubricating Each Unit 1-3-1 X-Y Unit Lubrication Cycle Spindle Machine Grease Lubrication points Prework Weekly Monthly X-Y Unit 1. Linear Way 2. Ball Screw [Grease: ALBANIA EP R0 Showa Shell Petroleum Co., Ltd] Page 1-48 3V3C-E-MMD01-A02-00...

  • Page 87: Head Drive Unit

    MAINTENANCE Section 1 INSPECTION 1-3-2 Head Drive Unit Lubrication Cycle Spindle Machine Grease Lubrication point Prework Weekly Monthly Head 1. Linear Way Drive Unit [Grease: ALBANIA EP R0 Showa Shell Petroleum Co., Ltd] Page 1-49 3V3C-E-MMD01-A02-00...

  • Page 88: R-Axis Air Joint

    MAINTENANCE Section 1 INSPECTION 1-3-3 R-axis Air Joint Lubrication Cycle Spindle Machine Lubrication point Grease Prework Weekly Monthly Head 1. Air joint Drive Unit (R-axis) [ Machine Oil: Sumitakki spray Sumikou ] Page 1-50 3V3C-E-MMD01-A02-00...
  • Page 89 MAINTENANCE Section 1 INSPECTION Lubrication procedures Apply grease to the Y-packing of the R-axis air joint. Tools Mineral lubrication oil of nozzle spray type (Sumitakki spray) WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE. You will have serious injury if the machine is actuated. M57E Maintenance of R-axis Air Joint Remove the air joints A from the vacuum sensor.
  • Page 90 MAINTENANCE Section 1 INSPECTION Remove the screws which fix reflectors, and take off the reflectors. (To prevent reflectors from being dirty) Reflector Cover the tube nipples D with a rag to avoid dirt splattering from them. Then, blow from air joints A by the air gun. Repeat blowing 2 or 3 times. Page 1-52 3V3C-E-MMD01-A02-00...
  • Page 91 MAINTENANCE Section 1 INSPECTION Remove plugs B and blow from here too. When doing this, cover the D s with a rag. To the positions where B s were removed, spray a little amount of spray type mineral ∗ lubrication oil ∗Sumitakki spray Sumikou etc.

  • Page 92: Cut & Offset Unit

    MAINTENANCE Section 1 INSPECTION 1-3-4 Cut & Offset Unit Lubrication Cycle Spindle Machine Grease Lubrication points Prework Weekly Monthly Cut & 1. Linear Way Offset 2. Ball Screws Unit 3. Main Shaft of Cutter 4. Cutting Blade Sliding Part [(1,2,3) Grease: ALBANIA EP R0 Showa Shell Petroleum Co., Ltd] [(4) Grease: ALBANIA No2 Showa Shell Petroleum Co., Ltd]...

  • Page 93: Conveyor

    MAINTENANCE Section 1 INSPECTION 1-3-5 Conveyor Lubrication Cycle Spindle Machine Grease Lubrication points Prework Weekly Monthly Conveyor 1. Linear Way 2. Board Support Linear Guide 3. Sliding Faces of Board Stopper [(1,2) Grease: ALBANIA EP R0 Showa Shell Petroleum Co., Ltd] [(3) Grease: ALBANIA No2 Showa Shell Petroleum Co., Ltd]...

  • Page 94: Precenter

    MAINTENANCE Section 1 INSPECTION 1-3-6 Precenter Lubrication Cycle Spindle Machine Grease Lubrication points Prework Weekly Monthly Precenter 1. Linear Way 2. Ball Screw [Grease: ALBANIA No2 Showa Shell Petroleum Co., Ltd] Page 1-56 3V3C-E-MMD01-A02-00...
  • Page 95 MAINTENANCE Section 1 INSPECTION Lubrication procedures Apply grease to the linear way and the ball screw. Tools Grease : ALBANIA No.2 Cross screwdriver WARNING TURN OFF THE POWER BEFORE CARRYING OUT ANY WORK FOR THE MACHINE. You will have serious injury if the machine is actuated. M57E 1) Remove the plastic cover of precenter.

  • Page 96: Multi-Tray Feeder (Lifter Unit)

    MAINTENANCE Section 1 INSPECTION 1-3-7 Multi-tray Feeder (Lifter Unit) Lubrication Cycle Spindle Machine Grease Lubrication points Prework Weekly Monthly Lifter Unit 1. Linear Guide MT10F-SL 2. Sliding Pack MT20F-SL 3. Ball Screw [Grease: ALBANIA No2 Showa Shell Petroleum Co., Ltd] 3R4C-AD00 Page 1-58 3V3C-E-MMD01-A02-00...

  • Page 97: Battery Replacement 1 St Name: Cm95R-M

    MAINTENANCE Section 1 INSPECTION Battery Replacement 1 ST name: CM95R-M This product uses the lithium batteries for back-up of each data. 1-4-1 Type and Use ST name: CM95R-M Module Type Maker Item no. Nominal Voltage Back-up of mounting SCMSEM data and machine Lithium Matsushita VL2330-1HF...

  • Page 98: Battery Setting Positions

    MAINTENANCE Section 1 INSPECTION 1-4-2 Battery Setting Positions Power unit 3V3C-TI016 Fig.1 Main body Fig.3 Appearance of intelligent panel (The bottom is the front side.) NF14EA 3V3C-TI018 Fig.2 CPU box Batteries inside the CPU box (Refer to the next page) CPU board : SCMSEM Fig.4 Appearance of intelligent panel without...
  • Page 99 MAINTENANCE Section 1 INSPECTION SCMSEM PRMEEQ 3V3C-TI017 Fig.6 CPU board: SCMSEM Fig.5 CPU box 3V3C-E-MMD01-A02-01 Page 1-61...

  • Page 100: Replacing Battery A On Scmsem

    MAINTENANCE Section 1 INSPECTION 1-4-3 Replacing Battery on SCMSEM 1) Remove the front cover . (Fig. 1) 2) Remove two bolts and pull the CPU box to the front. (Fig. 1) 3) Remove two bolts to take off the top cover. (Fig. 2, Fig. 5) 4) Remove the screws positioned at the top and bottom of the board (SCMSEM) and take off the board, caring the cables around.

  • Page 101: Battery Replacement 2 St Name: Mt20F-Sl

    MAINTENANCE Section 1 INSPECTION Battery Replacement 2 ST Name: MT20F-SL This product uses the lithium batteries for back-up of each data. 1-5-1 Type and Use ST name: MT20F-SL Module Type Maker Item no. Nominal Voltage SCMSEC Lithium Matsushita VL2330-1HF 3.0V, 50mAh (CPU) NOTICE 1: Be sure to save the machine data, machine parameter, and recognition...

  • Page 102: Battery Setting Position

    MAINTENANCE Section 1 INSPECTION 1-5-2 Battery Setting Position 3R4C-PS002 3R4C-PS001 Fig.2 Fig.1 CPU BOX 3R4C-PS003 Fig.3 Fig.4 SCMSEC 1-5-3 Replacing Battery on SCMSEC 1) Remove eight screws to take off the front cover . (Fig. 2) 2) Remove the screws set to the top and bottom of the board (SCMSEC) and take off the board, caring the cables around.

  • Page 103: Procedures For Replacing Consumables Used On The Vacuum Pump

    MAINTENANCE Section 1 INSPECTION Procedures for Replacing Consumables Used on the Vacuum Pump 1-6-1 Periodic Checks Inspect consumables periodically by referring to the table below once you start to use the machine. See the section 1-6-2, “List of Consumables” for details of consumables. Inspection Items Inspection and maintenance...

  • Page 104: Procedures For Replacing Consumables

    MAINTENANCE Section 1 INSPECTION 1-6-3 Procedures for Replacing Consumables See the exploded view of DOP-80SKMA on the next page. The vacuum pump consists of two of the same components. This part describes how to replace consumables on the component on the right, and use the same procedure for the replacement of consumables on the component on the left.
  • Page 105 MAINTENANCE Section 1 INSPECTION Names Casing Pump head cover Pump head plate Cylinder Connecting rod Cup packing retainer Cup packing Intake valve Connector tubes O-ring Gasket Exhaust valve holding plate Exhaust valve Intake valve interference prevention rubber Bearing O-ring Left Right 3V3C-TI019 Page 1-67...

  • Page 106: Changing The Board Transfer Belts

    MAINTENANCE Section 1 INSPECTION Changing the Board Transfer Belts The board transfer belt is on the left and right conveyors. 1. Removing procedures 1) Turn off the power. Right conveyor Left conveyor 3S3C-IL020 2) Move the flat part of belt to the roller and remove the belt.
  • Page 107 MAINTENANCE Section 1 INSPECTION 2. Setting procedures NOTICE To prevent the damage of belt, do not bend or press it forcefully in setting. 1) Check the moving direction Wire (6) Moving direction of belt. * Match the arrow mark direction printed on the belt to the running direction.
  • Page 108 MAINTENANCE Section 1 INSPECTION 3. Adjusting the tension Move the tension pulley and adjust the tension. Board transfer direction 3V3C-IL050 Left conveyor Right conveyor : Tension pulley for adjustment : Tension measuring point Proper tension length When the center of belt is pushed with the power of 2.0N, the deflec- tion of belt gets followings by measuring tension gauge.
  • Page 109 MAINTENANCE Section 2 ERROR MESSAGES Section 2 ERROR MESSAGES Error message list Error Messages Error Code Page 1. Messages for Floppy Disk Operation Disk is Wrong Disk is Not Initialized Disk is Write Protected Disk is Full 2. NG Messages for Self Testing Emergency Stop Switch NG Servo switch NG Cover Open NG...
  • Page 110 MAINTENANCE Section 2 ERROR MESSAGES Error Messages Error Code Page 3. Messages During Operation (Immediate Stop Screen) (#006) Nozzle Exchange Fault Detected Cover Open Area Sensor Detected Front Interlock Error Driver Overheat Error Nozzle Interlock Sensor Intercepted Stop Due to Cover Open or Area Sensor Chip Recognition Fault Pick-up Fault Mounting Fault...
  • Page 111 MAINTENANCE Section 2 ERROR MESSAGES Error Messages Error Code Page Air Pressure Drop (#004) Head Fault Detected (#005) Cutter Blade Not at Return Position (#007) Tape Feed Not at Return Position (#008) Board Holder Not at Normal Position (#009) X- or Y-Axis Target Value Outside Range (#014) Z-Axis Target Value Outside Range (#019)
  • Page 112 MAINTENANCE Section 2 ERROR MESSAGES Error Messages Error Code Page Pick-up Data X Exceeds Size (#060) Pick-up Data Y Exceeds Size (#061) Tray Type not Found (#062) Communication Error to Tray 1 (#071) Communication Error to Tray 2 (#072) Communication Error Detected (#073) Tray Transmit Error (#074)
  • Page 113 MAINTENANCE Section 2 ERROR MESSAGES Error Messages Error Code Page Driver Fault NG Door Open NG Lifter Axis Belt Is Broken NG (Only MT10F-SL) DC DOWN NG Machine Data Sum NG Machine Parameter Sum NG (Only MT10F-SL) Brake Release Switch NG (Only MT20F-SL) 7.

  • Page 114: Error Messages

    MAINTENANCE Section 2 ERROR MESSAGES Error Messages Error Code Page Air Pressure Down Head Trouble Transmission Error with CM95 Pallet Return Fault (Pick-up Side) Pallet Return Fault (Exchange Side) Pallet Feed Trouble (Only MT10F-SL) Nozzle Number Index Error (Only MT10F-SL) 3V3C-IL061 Messages for Floppy Disk Operation Operating Method of the Displayed Screen (Typical Example)

  • Page 115: Disk Is Wrong

    (CM95R-M) MAINTENANCE Section 2 ERROR MESSAGES 2-1-1 Disk is Wrong This message is displayed when a floppy disk is not set. Cause Confirm the existence of a floppy disk. Action Set a floppy disk to the disk drive. 2-1-2 Disk is Not Initialized Cause This message is displayed when the floppy disk is not initialized for our system.

  • Page 116: Disk Is Write Protected

    (CM95R-M) MAINTENANCE Section 2 ERROR MESSAGES 2-1-3 Disk is Write Protected Cause This message is displayed when you try to execute initialization, data save or data deletion to the floppy disk whose write protect tab is set to "WRITING IMPOSSIBLE". Write protect tab Writable (OFF condition)

  • Page 117: Ng Message For Self Testing

    (CM95R-M) MAINTENANCE Section 2 ERROR MESSAGES NG Message for Self Testing Operating Method of the Displayed Screen (Typical Example) 1) Verify the message. ∗ YYYY-MM-DD HH:MM:SS SelfTest Scr 522 DATA : CREATE Emergency stop switch Production end signal Servo switch Unit interlock Cover open Machine data sum...

  • Page 118: Emergency Stop Switch Ng

    (CM95R-M) MAINTENANCE Section 2 ERROR MESSAGES 2-2-1 Emergency Stop Switch (See 5800h bit 0 in I/O MAP) ◊ This error occurs when you try to start the operation with an emergency stop switch turned Cause ◊ Verify the emergency stop switches. Action (There are 5 switches, 2 are located in front, 2 are at the rear, and 1on the tray feeder) (1) Check for any pressed emergency stop switches.

  • Page 119: Servo Switch Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-2 Servo Switch (See 5800h bit 1 in I/O MAP) ◊ Servo switches exist to regulate the movement of axes for safe working conditions. Cause This error occurs when the machine activates with this switch OFF. ◊...

  • Page 120: Cover Open Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-3 Cover Open (See 5800h bit 2 and 3 in I/O MAP) ◊ This error occurs when the machine can not be started, due to an opened cover during the Cause automatic operation. ◊ Verify the opening/closing of the cover (upper front cover). Action (1) Close the cover.

  • Page 121: Area Sensor Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-8 Area Sensor (See 5800h bit 4 and 5, 5283h bit 0 and 1 (option) in I/O MAP) Cause This error occurs when the area sensor light is interfered while starting machine. Action Check for any interfering objects in the detect area. If there are any interfering objects, remove them.

  • Page 122: Production End Signal Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-10 NG Conveyor Full (Option) (See 697Bh bit 1and 3 in I/O MAP) ◊ This error occurs when you try to continue the operation with the NG conveyor is full with Cause parts. ◊ Remove the parts on the NG conveyor. Action Remove all discharged parts on the NG conveyor and press the reset switch on the con- veyor.

  • Page 123: Tape Interlock Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-12 Tape Interlock (See 5083h bit 3 and 4, 508Bh bit 3 and 4 in I/O MAP) ◊ This error occurs if the machine is restarted after the light beam from the lifted tape detec- Cause tion sensor is intercepted, when refitting a tape or tube feeder on the feeder base to supply the parts during the automatic operation.

  • Page 124: Machine Parameter Sum Ng

    MAINTENANCE Section 2 ERROR MESSAGES (CM95R-M) 2-2-13 Machine Parameter Sum NOTICE As DIP switches are set up for each user's order at the shipment from the plant, don't modify the switches without indication of the manufacturer. ◊ This error occurs when the values of the machine parameters have changed. Cause (1) Abnormal value is input.
  • Page 125 MAINTENANCE Section 2 ERROR MESSAGES (CM95R-M) ◊ This error also occurs when the machine parameters which differ from the parameters formerly stored in the main body are loaded from the F.D. for a different machine, or when the parameters whose teaching was previously conducted are not stored in a F.D. (The screen displays "sum of the machine parameter differs".) (1) Select "machine parameters"...

  • Page 126: Machine Data Sum Ng

    MAINTENANCE Section 2 ERROR MESSAGES (CM95R-M) 2-2-14 Machine Data Sum NOTICE As DIP switches are set up for each user’s order at the shipment from the plant, don't modify the switches without indication of the manufacturer. ◊ This error occurs where the contents of machine data changes. Cause (1) Abnormal value is input.

  • Page 127: Nozzle Float Detect Ang

    MAINTENANCE Section 2 ERROR MESSAGES (CM95R-M) 2-2-15 Nozzle Float Detect A 2-2-16 Nozzle Float Detect B (See 5085h bit 2, 508Dh bit 2 in I/O MAP) ◊ These errors occur when nozzles are not installed properly on the nozzle changer. Cause 3V3C-003E Nozzle changer...

  • Page 128: Nozzle Data Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-18 Nozzle Data ◊ This error occurs when a required nozzle for mounting parts is not set in the nozzle stock Cause data. ◊ Start Data Check in "data edit sequence". Action (1) The required nozzle is displayed in the nozzle stock data. (2) Input the data of the displayed nozzle to the nozzle stock data, and set the nozzle to a corresponding nozzle changer.

  • Page 129: Mount Data Ng

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-2-19 Mount Data A: The machine which can perform fixed camera recognition or laser recognition specifies the Cause holder a as bad. B: By directly rewriting mounting data, the machine is set to conduct head chip camera recognition after fixed camera recognition or laser recognition.

  • Page 130: Messages During Operation (Immediate Stop Screen)

    MAINTENANCE Section 2 ERROR MESSAGES Messages during Operation (Immediate Stop Screen) Operating Method of the Displayed Screen (Typical Example) 1) After correcting an error, ∗ YYYY-MM-DD ( ) HH:MM:SS Prod Aut-run Pick up miss Scr 525 Data : CREATE restart automatic operation. Process block qty Process board qty Astage...

  • Page 131: Nozzle Exchange Fault Detected Error Code (#006)

    (CM95R-M) MAINTENANCE Section 2 ERROR MESSAGES 2-3-1 Nozzle Exchange Fault Detected Error code (#006) ∗ YYYY-MM-DD HH:MM:SS Prod Auto run Nozzle Change Error A Scr 556 Data :CREATE 006 Nozzle exchange fault detected (Attach) Head No=1 Nozzle Chger No=1 Continue Press [Continue] to continue operation.

  • Page 132: Cover Open

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-2 Cover Open (See 5800h bit 2 and 3 in I/O MAP) ◊ This error occurs when the cover is opened during automatic operation. Cause ◊ Verify if the cover is opened and closed. (Upper front cover.) Action (1) Close the cover.

  • Page 133: Front Interlock Error

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-4 Front Interlock Error ◊ This is not used in CM95R-M/L. 2-3-5 Driver Overheat Error (∗Overheating detector is optional. ) ◊ This error occurs when the pulse motor drivers for R-axis, θ -axis, and width decreasing Cause axis are overheated.

  • Page 134: Chip Recognition Fault

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-8 Chip Recognition Fault ◊ This error occurs when the part recognition is not possible. Cause ◊ Verify the chip data. Action (Refer to "APPENDIX B CHIP DATA LIBRARY LIST" on PROGRAMMING MANUAL.) (1) Is the chip size correct? (2) Is the correct nozzle number set? Is the nozzle hidden in a part's shadow? Nozzle...

  • Page 135: Pick-Up Fault

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-9 Pick-up Fault (See 5099h bit 0 and 1, 50A1h bit 0 and 1 in I/O MAP) ◊ This error occurs when a pick-up miss happened. Cause The condition for the miss can be displayed through "Pick-up miss information" of "Produc- tion management information".
  • Page 136 MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES [When a pick-up miss occurred in a specified unit] Action ◊ Are not the parts used up? Verify the displayed pick-up unit No., and check the corresponding feeder. If it is empty, supply parts. ◊...

  • Page 137: Mounting Fault

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-10 Mounting Fault (See 5099h bit 0 and 1, 50A1h bit 0 and 1 in I/O MAP) ◊ This error occurs when the head starts returning without mounting a part on the board Cause while operation.

  • Page 138: Cover Opened

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-12 Cover Opened (See 5800h bit 2 and 3 in I/O MAP) ◊ This error occurs when the cover is opened during automatic operation. Cause ◊ Verify the opening/closing of the cover (front cover, rear cover) Action Close the cover.

  • Page 139: Pmd Overheat

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-16 PMD Overheat (∗ Overheat detection is set optionally.) ◊ This error occurs when the pulse motor driver is overheated during automatic operation. Cause ◊ Check the pulse motor driver for any irregularities. Action Restart operation after the driver is cooled down.

  • Page 140: Tape Floating Detected

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-18 Tape Floating Detected (See 5083h bit 3 and 4, 5088h bit 3 and 4 in I/O MAP) ◊ This error occurs when the optical axis of the sensor which detects tape cover floating is Cause shielded during the single stops for replacing the tape units, etc.

  • Page 141: End Of Tray (In Using Single Tray Feeder)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-19 End of Tray (In Using Single Tray Feeder) (∗Refer to "6-8-2 Part Supply to Tray Feeder" on OPERATING MANUAL) ◊ This error occurs when the parts (QFP etc.) which are mounted using a tray feeder are Cause used up during automatic operation.

  • Page 142: Ng Conveyor Full (Option)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-21 NG Conveyor Full (Option) (See 697Bh bit 1 and 3 in I/O MAP) ◊ This error occurs when the NG conveyor is filled up with discharged NG parts during Cause automatic operation. ◊ Verify the NG conveyor. Action (1) Pull out NG parts on the conveyor and empty the conveyor by pressing the reset switch on the conveyor.

  • Page 143: Post-Process Waiting

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-3-23 Post-process Waiting ◊ This error occurs when a mounted board cannot be conveyed to the next process as a Cause board exists in the following processes during automatic operation. ◊ Verify the post-processes. Action (1) Is the production time of each machine balanced? (2) Is not there any disorder due to process due to troubles in post-processes?

  • Page 144: Messages During Operation (Trouble Showing Screen)

    MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES Messages during Operation (Trouble Showing Screen) Operating Method of the Displayed Screen (Typical Example) 1) Verify the message. ∗ YYYY-MM-DD ( ) HH:MM:SS Prod Auto-run Fault detected Scr 550 Data :CREATE Fault detected Content Emergency stop pressed ScrPrint...

  • Page 145: Emergency Stop Pressed (#001)

    MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES 2-4-1 Emergency Stop Pressed Error Code (#001) (Refer to 2-2-1 Emergency Stop Switch NG) ◊ This err-or occurs when a emergency stop switch is pressed during automatic operation. Cause ◊ Verify the emergency stop switches. Action (There are 5 switches.
  • Page 146 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES [Error items of screen display] 1. CM95R-M/L AC servo motor [X-axis, Y-axis, C (cutter) -axis, and Z-axis] O Driver error O Feed back error O - Overrun O Time over error O + Overrun O Counter error O Interlock Error O Positioning timeover error...
  • Page 147 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES ◊ Only one axis error is displayed. Check the details of axis error at the axis information, as Action some of them may occur. Example of axis information screen CM95R-M display ∗ YYYY-MM-DD HH:MM:SS Axis information Scr 394...
  • Page 148 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES A display of multi-tray feeder ∗ YYYY-MM-DD HH:MM:SS Axis information Tray 1 Scr 414 DATA : CREATE Current position(puls) DPMC information 76543210 76543210 Fault flag Lifter axis 00000000 Busy flag 00000000 P-axis (pick-up) L-axis 00000110 Axis I/O...
  • Page 149 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES 1. Driver error • This indicates that the driver error occurs at that axis. • Errors are always detected. • Errors can not be reset without clearing the driver error. ◊ Resetting the driver errors CM95R-M / CM95R-L (1) When the power of motor is OFF, press the reset button for the multi-relay board on the front side of CPU box (EC3ACX).
  • Page 150 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES 2. Minus overrun and plus overrun • ± overrun occurs at that axis. • The errors are always detected, except in returning to origin at the low speed. • The error is detected by one overrun, and the other is used for the signal to reverse the motor rotation, by setting the system software during returning to origin at the low speed.
  • Page 151 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES 5. Feedback error • This indicates that the deviation of actual speed (current position pulse) more than set one, for the command speed (esteemed position pulse) from the multi-axis control, occurs. • Deviation more than X and Y -axis = 10000 pulse •...
  • Page 152 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES 7. Counter error • When the 16 bit count IC in the multi-axis control overflows within the RTC set time (1.6 m s), or the encoder signal is failed to counted, this occurs. (1) The motor (encoder), driver, multi-axis control have troubles.
  • Page 153 Driver error list When the driver error occurs, check the error with the 7 segment LED on the surface of extreme power driver, and take the solutions. Drivers CM95R-M CM95R-L MT20T-SL Panasonic X, C, Z-axis C, Z-axis – ADKA∗∗∗GPT series Panasonic S-axis S-axis –...
  • Page 154 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES Errors Solutions Details The overload of motor • It may occur secondary, due to other error stop. Overload and driver is detected. • Check for the over load on that axis. ∗ Press the reset button for a few minutes. detection (Restarting the machine is also available.) When the number of...
  • Page 155 MAINTENANCE (CM95R-M/Multi-tray Feeder) Section 2 ERROR MESSAGES Errors Details Solutions Overload detection The condition of overload • It may occur secondary, due to other error stop. of motor and driver is • Checking the mechanical load is necessary. • The surrounding temperature of driver is over 55 °C. Clear the detected.
  • Page 156 MAINTENANCE Section 2 ERROR MESSAGES Errors Solutions Details Low voltage The power module • It may occur at the supply power voltage error. detects the • The driver has a trouble. Exchange the drivers. ∗ Press the reset button to reset. (Restarting the machine is also avail- overcurrent of main circuit.
  • Page 157 MAINTENANCE Section 2 ERROR MESSAGES Driver error in MSD ∗∗∗ A series Errors Details Solutions Overvoltage The voltage of • Lengthen the decelerating speed time. protection converter rises due • Reduce the inertia of load. ∗ Press the emergency stop of multi-tray to reset. to the regenerative energy.

  • Page 158: Tape Float Detected Error Code (#003)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-3 Tape Float Detected Error Code (#003) (See 5083h bit 3 and 4, 508Bh bit 3 and 4 in I/O MAP) ◊ This error occurs when the front press cover of the tape unit rises and it shields the optical Cause axis of the sensor for detecting tape cover lifting during automatic operation.

  • Page 159: Head Fault Detected Error Code (#005)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-5 Head Fault Detected Error Code (#005) (See 5098h bit 0, 50A0h bit 0 in I/O MAP) ◊ This error occurs under the following conditions. Cause (1) The origin sensor of Z-axis was not turned ON during the movement of X-Y axis. (2) The origin sensor of Z-axis was not turned ON after the upward movement of the head.

  • Page 160: Tape Feed Not At Return Position Error Code (#008)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-7 Tape Feed Not at Return Position Error Code (#008) It is detected by the tape feeding return limit sensor. (See 5082h bit 7, 5083h bit 2, 508Ah bit 7, and 508Bh bit 2 in I/O MAP) ◊...

  • Page 161: X-Or Y-Axis Target Value Outside Range Error Code (#014)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-9 X-or Y-axis Target Value Outside Range Error Code (#014) ◊ This error occurs when the data beyond the movable range set for X -axis or Y-axis was Cause created. ◊ Verify the unit learning data and the mounting data. Action Check for any data which is beyond the movable range of each axis.

  • Page 162: Nozzle Height Data Outside Range Error Code (#033)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-11 Nozzle Height Data Outside Range Error Code (#033) ◊ This error occurs when a nozzle shorter than 15.0mm is used for laser recognition. Cause The data for the usage of nozzles shorter than 15.0mm is detected as an error before pick- up, when conducting laser recognition.

  • Page 163: Holder Pin And Conveyor Interfered Error Code (#036)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-13 Holder Pin and Conveyor Interfered Error Code (#036) It is detected by the board holder interlock sensor. (See 5081h bit 7, 5089h bit 7 in I/O MAP) ◊ This error occurs if a support pin shields the optical axis of the sensor when conducting Cause width adjustment at the start of automatic operation.

  • Page 164: Temp Compensation

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-16 Temp Compensation ◊ This message is displayed when a recognition error of temp compensation has occurred in Cause recognizing the temp compensation mark next to the transfer rail. ◊ Check for any foreign bodies on the mark of thermal correction. Action ◊...

  • Page 165: R Heat Crr Nothing Nzl (R Heat Correction Nothing Nozzle)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-20 R Heat Crr Nothing NZL (R Heat Correction Nothing Nozzle) ◊ This error occurs when the nozzle for R-axis thermal correction is not registered to nozzle Cause stock data. (For R-axis thermal correction, use the nozzle without a pad.) ◊...
  • Page 166 MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES CRT for recognition ◊ Proper stop position of R- and θ - axis Nozzle tip 3V3C-004E Proper position of R- and θ -axis ◊ R-axis in disorder CRT for recognition “R-axis rotation detection sensor is Nozzle tip not turned ON.”...

  • Page 167: Fault Detected During Tray Transmitting Error Code (#051)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-23 Fault Detected during Tray Transmitting Error Code (#051) ◊ This error occurs when there is any irregular communication to the tray unit. Cause This message is displayed when an irregularity occurs to the communication means (mainly software) with the tray, but sometimes it is displayed when an irregularity is found in the hardware while it is communicating.

  • Page 168: X-Axis Overrun Error Code (#052)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-24 X-axis Overrun Error Code (#052) 2-4-25 Y-axis Overrun Error Code (#053) 2-4-26 L-axis Overrun Error Code (#054) ◊ These errors occur when X, Y or L axis has turned on its overrun sensor. Cause ◊...
  • Page 169 MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-27 No Tray Data Error Error Code (#055) ◊ This error occurs when a request command is issued to an empty unit. Cause ◊ Verify the input data Action (1) Verify "Tray data" (tray counter), "Stock data" and "Part feeder layout data" of the data editing procedure.

  • Page 170: Pick-Up Number Invalid Error Code (#056)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES ∗ YYYY-MM-DD ( ) HH:MM:SS Mgmt Data Edit 2.Part feeder layout data Feeder Scr 097 Data : CREATE Part name Chip name Tp Pack Angle inpu 2125R Fixed resistor21215 2125C Capasitor21215 Nozie Tray SWITCH stock...

  • Page 171: Head Not Up Error Code (#057)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES ◊ If an IC is picked up, verify the input data. Verify "Tray data" (tray counter), "Stock data" and "Part feeder layout data" of the data editing procedure. • "Tray data" (tray counter) ... Check the counter of the unit to be picked up next. •...

  • Page 172: Fault Detected At Exit Port Error Code (#058)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-30 Fault Detected at Exit Port Error Code (#058) ◊ This error occurs when a pallet of a tray is not stored completely in the magazine when a Cause lifter starts its operation. ◊...

  • Page 173: Fault Detected Pallet Chuck Error Code (#059)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-31 Fault Detected Pallet Chuck Error Code (#059) ◊ This error occurs under following conditions. Cause (1) When the extension end sensor of the pallet changer is not turned ON when a pulling out of a pallet is completed.

  • Page 174: Pick-Up Data X Exceeds Size Error Code (#060)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-32 Pick-up Data X Exceeds Size Error Code (#060) ◊ This error occurs when the X coordinates of the calculated pick-up position is beyond the Cause pallet range. ◊ Verify the tray data. Action (1) Check the value of X (pitch, quantity).

  • Page 175: Pick-Up Data Y Exceeds Size Error Code (#061)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-33 Pick-up Data Y Exceeds Size Error Code (#061) ◊ This error occurs when the Y coordinate of a calculated pick-up position exceeds the range Cause of pallet. ◊ Verify the tray data. Action (1) Check the value of Y (pitch, quantity).

  • Page 176: Tray Type Not Found Error Code (#062)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-34 Tray Type not Found Error Code (#062) ◊ This error occurs when the tray type number which corresponds to a requested unit Cause number is not found. ◊ Are the proper tray type numbers ( 31–80) used? Action Check the type No.

  • Page 177: Communication Error To Tray 1 Error Code (#071)

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-35 Communication Error to Tray 1 Error Code (#071) 2-4-36 Communication Error to Tray 2 Error Code (#072) 2-4-37 Communication Error Detected Error Code (#073) ◊ These errors occur when there is an irregular communication to the tray unit. Cause These massages are displayed when an irregularity occurs to the communication means (mainly software) with tray, but sometimes it is displayed if an irregularity is found in the...

  • Page 178: Fault Detected At Tray No.1

    MAINTENANCE (Single Tray Feeder) Section 2 ERROR MESSAGES 2-4-38 Tray Transmit Error Error Code (#074) ◊ This error occurs if it does not make any response or if it made an abnormal response Cause when the data had been sent to the tray unit. This message is displayed when irregularity occurs to the communication means (mainly software) with tray, but sometimes it is displayed when an irregularity is found in the hardware while it is communicating.

  • Page 179: 80C31 Watchdog Error Error Code (#083)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-41 80C31 Watchdog Error Error Code (#083) ◊ This error occurs when the interlock CPU (80C31) for optical general purpose I/O board Cause does not work properly. ◊ Verify the optical general purpose I/O board (NFM7CX). (Located in CPU BOX) Action (1) Check the connector for the looseness or disconnection.

  • Page 180: Optical Link Communication Fault Error Code (#085)

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-4-43 Optical Link Communication Fault Error Code (#085) ◊ This error occurs when an irregularity is found in the optical ring communication (optical Cause communication with intelligent panel) of the optical general purpose I/O board. ◊...

  • Page 181: Messages During Operation

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES Messages during Operation (Screen Displaying Picture and Recognition) 2-5-1 Board Recognition Error ∗ YYYY-MM-DD HH:MM:SS Prod Auto-run MountPnt recog error A Stage Scr 551 DATA : CREATE 1) When the recognition mark is the screen, Rate Continue press the inching key...
  • Page 182 MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES ◊ The recognition mark position is not on the cross hair of CRT Action Correct the recognition mark position manually. Operating procedures 1 to 2 to (3) to automatic operation restart 1 Correction of recognition mark position CRT screen cross hair Operate the arrow mark key to move the recognition mark...

  • Page 183: Mounting Point Recognition Error

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES ◊ In returning to the main menu Press Return Prod Main menu Return to Main menu ◊ The trouble of camera for board recognition or LED lighting Replace 2-5-2 Mounting Point Recognition Error ∗ YYYY-MM-DD HH:MM:SS Prod Auto-run MountPnt recog error...

  • Page 184: Laser Recognition Error

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-5-3 Laser Recognition Error ∗ YYYY-MM-DD ( ) HH:MM:SS Prod Auto-run Laser Recog Fault happenid Scr 553 Data : CREATE Continue Side 3 Side 2 Pin float ( µ m) Side 4 Side1 Side2 Side3 Side4 Side 1 Laser Scan Error Error and position...

  • Page 185: Board Transfer Error

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-5-4 Board Transfer Error ∗ YYYY-MM-DD ( ) HH:MM:SS Prod Auto-run Board trans fault Scr 533 Data : CREATE Waiting Stage Mounting Stage Remove board Place board Set board and press [ OK ] . Automatic operation will begin if settings are valid.

  • Page 186: Chip Recognition Error

    MAINTENANCE (CM95R-M) Section 2 ERROR MESSAGES 2-5-5 Chip Recognition Error ∗ YYYY-MM-DD ( ) HH:MM:SS Prod Aut-run Chip recog fault Scr 525 Data : CREATE Process block qty Process board qty Astage Parts empty unit No. Bstage 0:00:00 Run Ratio Cycle Time Cont Run Continue...

  • Page 187: Messages For Selftest Screen Of Multi-Tray Feeder

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES Messages for Selftest Screen of Multi-tray Feeder ∗ YYYY-MM-DD HH:MM:SS SelfTest Scr 522 DATA : CREATE Emergency stop switch Power box fan Servo switch Motor doriver Nozzle float detect Magazine door open Pal protruding(pickUpSide) Pal protruding(exch Side) DC down Tray-exchange-window...

  • Page 188: Nozzle Floating Detection Ng

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-3 Nozzle Floating Detection This is detected by the nozzle floating sensor. Cause (See 5085h bit 1 in I/O MAP) ◊ This error occurs when a nozzle of a tray feeder is not set properly to the nozzle changer. ◊...
  • Page 189 MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES ◊ The pallet is out of magazine Action 1) Turn OFF the servo switch of mounter and multi-tray feeder. 2) Push the pallet into the magazine. (Not to extend to the opposite side) ∗...
  • Page 190 MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-5 Pallet Pinch Detection (Exchange Side) The pallet is detected by the pallet pinch detection sensor. (See 5083 h bit ) in I/O MAP.) ◊ The multi-tray feeder without shutter Cause • If the pallet in the magazine comes on the exchange table, this error occurs. ◊...

  • Page 191: Tray-Exchange-Window Ng

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-6 Tray-exchange-window ◊ The multi-tray feeder without shutter Cause • Some foreign bodies on the tray exchange part are detected by tray exchange for light emitting and receiving from the left and light of tray exchange part. MT10F-SL : 5088h bit 5 MT20F-SL : 5084h bit 5 ◊...

  • Page 192: Empty Tray Box Is Full Ng

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-8 Empty Tray Box Is Full This is detected by the empty tray full sensor at the upper of empty tray discharge box. (See 5085h bit 3 in I/O MAP.) ◊ The empty tray box is full. Cause ◊...

  • Page 193: Power Box Fan Fault Ng

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-10 Power Box Fan Fault (See 693Ah bit 7, 693Ch bit 3 and 7 in I/O MAP.) ◊ This error occurs when the rotation of the cooling fan in the power box of tray feeder has Cause failed.

  • Page 194: Lifter Axis Belt Is Broken Ng (Only Mt10F-Sl)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-13 Lifter Axis Belt Is Broken NG (Only MT10F-SL) This is detected by the broken belt detection sensor. (See 5800h bit 4 and 5 in I/O MAP.) ◊ This error occurs when the belt on a lifter axis is broken. Cause ◊...

  • Page 195: Machine Data Sum Ng

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-15 Machine Data Sum ◊ This error occurs when a machine data sum is wrong. Cause ◊ The voltage of backup battery for memory saving the machine data may be down. ◊ Enter "data edit" from "sub menu", and return to "main menu", then start operation. The Action sum with error is modified automatically.

  • Page 196: Brake Release Switch (Only Mt20F-Sl)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-6-17 Brake Release Switch NG (Only MT20F-SL) (See 5800h bit 4 in I/O MAP.) ◊ The brake release switch in the control box of the multi-tray feeder brake cancel switch is Cause on (the brake is free). ◊...

  • Page 197: Messages During Multi-Tray Feeder Operation (Immediate Stop Screen)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES Messages during Multi-tray Feeder Operation (Immediate Stop Screen) 2-7-1 Nozzle Set Position Is Wrong Cause (See 5085h bit 1 in I/O MAP.) ◊ This error occurs because a nozzle exchange was not carried out correctly and the nozzle cannot be stored to a proper position.

  • Page 198: Chip Release Miss Stop

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-3 Chip Release Miss Stop This is detected by the vacuum sensor, after the chips from multi-tray feeder are put on the sub stage of mounter. (See 5082h bit 7 in I/O MAP) ◊...
  • Page 199 MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES ◊ Adjusting the regulator 1 Loosen the knob of speed controller and send the air to the gauge side. 2 Pull up the knob of regulator. 3 Adjust the regulator. 4 After adjustment, pull down the knob of regulator. 5 Tighten the knob of speed controller.

  • Page 200: Chip Pick-Up Miss Stop

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-4 Chip Pick-up Miss Stop This is detected by the vacuum sensor, after picking up the chips from multi-tray feeder. (See 5082h bit 7 in I/O MAP.) ◊ A wrong pick-up because of no chip on the tray Cause ◊...
  • Page 201 MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 3 Remove the filter. Filter 3V3C-014E 4 Clean the filter with the compressed air (an air gun). Filter 3V3C-015E Compressed air ∗ After cleaning, carry out the procedures 1 to 3 in the reverse order, and return the vacuum generator to the former condition.

  • Page 202: Tray Discharging Box Is Full

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-5 Tray Discharging Box Is Full This is detected by the empty tray full detection sensor at the upper part on the empty tray discharging box. (See 5085h bit 3 in I/O MAP.) ◊...

  • Page 203: Pull Out Of Pallet Is Impossible (Pick-Up Side)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-7 Pull Out of Pallet Is Impossible (Pick-up Side) This is detected by the X-Y (pickup) table pallet detection sensor. (See 5083h bit 2 in I/O MAP.) ◊ This error occurs if there are any foreign bodies or pallets on the pick-up table when pulling Cause out a pallet to the table.

  • Page 204: Pull Out Of Pallet Is Impossible (Exchange Side)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-8 Pull Out of Pallet Is Impossible (Exchange Side) This is detected by the tray exchange pallet detection sensor. (See 5084h bit 4 in I/O MAP.) Cause ◊ This error occurs if there are pallets or any foreign bodies on the exchange table when pulling out a pallet to the table.

  • Page 205: Tray Pick-Up Fault

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-7-9 Tray Pick-up Fault This is detected by the vacuum sensor, after picking up the empty tray with a pickup pad. (See 5082h bit 7 in I/O MAP.) ◊ The tray is empty, or a tray pick-up fault happens during discharging trays. Cause ◊...

  • Page 206: Messages Of Multi-Tray Feeder During Operation (Trouble Showing Screen)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES Messages of Multi-tray Feeder during Operation (Trouble Showing Screen) 2-8-1 Emergency Stop Switch Is Pressed (See 5800h bit 0 in I/O MAP) ◊ This error occurs when an emergency stop switch is pressed. Cause ◊...

  • Page 207: Tray Discharging Time Over

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-3 Tray Discharging Time Over This is detected by the upper and lower limit sensors of empty tray discharging cylinder. (See 5082h bit 5 and 6 in I/O MAP) ◊ The air pressure for raising the empty tray discharging unit is low. Cause ◊...

  • Page 208: Pallet Is Out Of Place (Exchange Side)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-5 Pallet Is Out of Place (Exchange Side) Refer to “2-6-5 Pallet Pinch Detection (Exchange Side)” for the cause and action. 2-8-6 Pallet Clamp (Pick-up Side) Time Over (See 5083h bit 4 to 7 in I/O MAP.) ◊...

  • Page 209: Pallet Conveyance Time Over

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-9 Pallet Conveyance Time Over ◊ This error occurs when the pallet convey back and forth on the exchange side is not Cause finished within the set time. ◊ The pallet conveyor drive on exchange side has an error. ◊...

  • Page 210: Magazine Is Not Clamped

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-11 Magazine Is Not Clamped This is detected by the magazine clamp detection sensor. (See 5085h bit 6 in I/O MAP.) ◊ The magazine is not set on the correct position. Cause ◊ Reset the magazine to the position where the cramp guide pins matches to the holes of the Action magazine.

  • Page 211: Head Trouble

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-13 Head Trouble ◊ This error occurs when the Z-axis origin or Z-axis middle position sensor does not react Cause within a second, during Z-axis rising. ◊ If Z-axis motor is out of order, check for the mechanical overload or foreign body on the Action axis.

  • Page 212: Pallet Return Fault (Pick-Up Side) Remove The Pallet In The Magazine

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-15 Pallet Return Fault (Pick-up Side) Remove the Pallet in the Magazine This is displayed when the pallet sensor (pickup) in the magazine reacts while the pallet on X-Y (pickup side) table is put in the magazine. (See 5083h bit 4 in I/O MAP) ◊...

  • Page 213: Pallet Feed Trouble (Only Mt10F-Sl)

    MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES 2-8-17 Pallet Feed Trouble (Only MT10F-SL) ◊ The pallet feeding cylinder at tray supplying section operates irregularly. Cause ◊ If the cylinder is demagnetized, return it until it is locked. Action ◊ Please contact the manufacturer. 2-8-18 Nozzle Number Index Error ◊...
  • Page 214 MAINTENANCE (Multi-tray Feeder) Section 2 ERROR MESSAGES = MEMO = Page 2-106 3V3C-E-MMD02-A04-01...
  • Page 215 MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Section 3 MACHINE PARAMETER TEACHING The machine parameter is important data because it influences mounting accuracy and ma- chine activity rate. Before conducting machine parameter teaching, follow the cautions shown below. WARNING TURN OFF THE SERVO SWITCH BEFORE PLACING YOUR HANDS IN ACTIVE PART OF THE MACHINE FOR ADJUSTMENT.

  • Page 216: Machine Parameter Teaching

    MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Machine Parameter Screen List 3-1-1 Machine Parameter List of CM95R-M ∗ YYYY-MM-DD HH:MM:SS Mgmt Machine params Scr 487 DATA : CREATE Tray machine Origin offset Head params Other params Axis correc- Tray NO. 1 tion offset Nozzle change Fixed camera1...
  • Page 217 MAINTENANCE Section 3 MACHINE PARAMETER TEACHING (3) Fixed camera 1 ∗ YYYY-MM-DD HH:MM:SS Mgmt Machine params Fixed camera1 Scr 425 DATA : CREATE • The data related to the fixed camera Item (MAG 3) Position X(mm) 0.264 0.428 ↑ ↑ Position Y(mm) -0.300...
  • Page 218 MAINTENANCE Section 3 MACHINE PARAMETER TEACHING (6) Other -- Axis correction off- ∗ YYYY-MM-DD HH:MM:SS Mgmt Machine params Axis correction offset Scr 336 DATA : CREATE Stage Each Offset Offset Offset Offset Pack 0.00 0.00 0.00 0.00 • The offset at the moving distance of X axis Y axis 0.00...
  • Page 219 MAINTENANCE Section 3 MACHINE PARAMETER TEACHING (9) Other -- Stopper and pin ∗ YYYY-MM-DD HH:MM:SS Machine params Stopper, pin position offset Mgmt Scr 339 DATA : CREATE position offset offset value offset value x (mm) y (mm) x (mm) y (mm) •...

  • Page 220: Machine Parameter List Of Single Tray Feeder

    MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-1-2 Machine Parameter List of Single Tray Feeder Tray NO.1 and Tray NO.2 are the ∗ YYYY-MM-DD HH:MM:SS Machine params Mgmt Scr 487 DATA : CREATE machine parameter of single tray feeder. Tray machine Origin offset Head params Other...

  • Page 221: Machine Parameter List Of Multi-Tray Feeder

    MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-1-3 Machine Parameter List of Multi-tray Feeder ∗ Tray YYYY-MM-DD HH:MM:SS Machine params Mgmt Scr 331 DATA : CREATE Nozzle change Origin offset PositionOffset positionOffset Select item Return to ScrPrint Sub-menu 3V3C-E-G0331-01 Each Machine Parameter ∗...
  • Page 222 MAINTENANCE Section 3 MACHINE PARAMETER TEACHING (2) Position offset ∗ Tray YYYY-MM-DD HH:MM:SS Machine params Position offset Mgmt Scr 426 DATA : CREATE • The offset related to the position. Item offset (mm) Pallet(pickUp) axis stroke -0.900 1 The offset position where the Pallet(pickUp) axis stroke -2.535 ↑...

  • Page 223: Cautions For Machine Parameter Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Cautions for Machine Parameter Teaching 3-2-1 Machine Parameter is Dependent Each parameter relates with other parameters. When you retry teaching of some parameters, you should also retry teaching of all the related parameters. From the section 3-3, all parameters which require the retry of teaching are shown in "Teach- ing flow"...

  • Page 224: Machine Parameter Teaching Has Specified Order

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-2-2 Machine Parameter Teaching has Specified Order Machine parameter teaching has the specified order. The “Teaching flow” on 3-2-1 shows the parameters to be taught, and indicates the specified order by arrow marks. Be sure to follow the specified order.

  • Page 225: In Machine Parameter Teaching, Function Switch Must Be Changed

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-2-4 In Machine Parameter Teaching, Function Switch must be Changed Some cases of machine parameter teaching require the change of function switches. In the section 3-3 and after it, how to set the function switches in the individual parameters is indicated.

  • Page 226: Jig Is Used In Machine Parameter Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-2-5 Jig is Used in Machine Parameter Teaching In some cases of machine parameter teaching, adjusting jigs are used. The jigs are packed in the blue plastic box delivered with the machine. In some cases, a standard nozzle can be used instead of a jig.

  • Page 227: R-Axis Origin And Rotated Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING R-axis Origin and Rotated Position Teaching R-axis origin: Adjust the R-axis so that the bottom of the jig attached to the nozzle holder 1 is parallel to the mounting surface. R-axis turning for 180˚ : Adjust the R-axis so that the bottom of the jig attached to the nozzle holder 2 is parallel to the mounting surface.
  • Page 228 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD( ) HH:MM:SS 3) Press Teach . Machine adjust Mgmt Scr 681 Data : CREATE SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment Board conveyor...
  • Page 229 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS Unit position Machine Machine R-axis origin and Mgmt Teach 7) Press Scr 752 Data : CREATE adjust parames Teach rotate pos teach move Origin position Unit Position move Rate Complate R axis...
  • Page 230 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 11) Move the head to the Y YYYY-MM-DD ( ) HH:MM:SS Machine Machine R-axis origin and Mgmt Teach Scr 752 Data : CREATE adjust parames Teach rotate pos teach direction using the arrows Origin position and measure the Unit Position...
  • Page 231 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 18) Set the dial gauge. ∗ 19) Move the head to the Y YYYY-MM-DD ( ) HH:MM:SS Machine Machine R-axis origin and Mgmt Teach Scr 752 Data : CREATE adjust parames Teach rotate pos teach direction using the arrows Origin position and measure the...
  • Page 232 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS • Now, the screen returns to the Scr 702 Data : CREATE machine parameter teaching. Set through following procedure Stage Turn the servo switch OFF and R Axis Origin And Head Chip Camera Head chip...

  • Page 233: Head Chip Camera Lamp Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Head Chip Camera Lamp Teaching Adjust the brightness of lamp so that the recognition threshold gets to around 150. NOTICE Before conducting teaching, be sure to read the caution on page 3-1 and all of section 3-2 .
  • Page 234 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Machine params teach . LaserRecog Machine params teach Recog im- Return Scr Print Axis Info I/O Test age Print 3N4C-E-G0701-01 5) Input the password (CM95). Input the password CM95 Head Chip Camera 6) Press ∗...
  • Page 235 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 8) After automatic setting, the ∗ Machine Machine Camera YYYY-MM-DD HH:MM:SS Mgmt Teach adjust paramsteach lamp teach Scr 763 Data : CREATE screen on the left appears. Set nozzle (MAG1 jig) to head chuck2. When you save the data, Set nozzle (Fix camera jig) to head chuck1.
  • Page 236 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ Press Return . YYYY-MM-DD ( ) HH:MM:SS Mgmt Machine adjust Teach Scr 701 Data: CREATE Recognition teach Stage BadMarkRecog Board recog MountPntRecog Chip recog LaserRecog Machine params teach Recog im- Return Scr Print Axis Info I/O Test age Print...

  • Page 237: Head Chip Camera 2 Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Head Chip Camera 2 Teaching Obtain the rotation center positions for nozzles No. 1 and No. 2, based on the center of the chip camera. (One rotation is divided into eight angles by 45˚and the point of each angle is recognized.
  • Page 238 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD( ) HH:MM:SS 3) Press Teach . Machine adjust Mgmt Scr 681 Data : CREATE SEQ= All modules SEQ NO. Input SEQ No. Origin return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment Board conveyor...
  • Page 239 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ Magnificatin YYYY-MM-DD ( ) HH:MM:SS Machine Machine Head Chip Camera 7) Press Teach Mgmt adjust params teach teach Scr 717 Data : CREATE teach start Head Chip Camera1 1.HeadChipCamera magnification teach] Magnification Magnification teach start 0.0604...
  • Page 240 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS Mach Machine Head Chip MasterNozzle 11) Set the condition of recogni- Mgmt Teach adjs params Teach Camera Teach teach start Scr 718 Data : CREATE tion. Set parameters through following procedure Set lamp value Teach nozzle tip, save data Lamp 1...
  • Page 241 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 16) Press Return . ∗ Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS Scr 702 Data : CREATE Set through following procedure Stage R Axis Origin And Head Chip Camera Head chip Board Camera lamp teach...

  • Page 242: Board Camera Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Board Camera Teaching In the board camera teaching, (1) Board camera magnification teaching, (2) Board camera position teaching, and (3) Head position teaching are conducted. ◊ Teaching flow Teach to all the items in this flow chart. Temp Board camera Nozzle exchange...
  • Page 243 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING • Board with a recognition mark →The coordinate data of the recognition mark is necessary. Seal aluminum foil on a board with double sided tape. This aluminum foil is used in the next procedure “3-6-2 Board Camera Position Teaching.”...
  • Page 244 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD HH:MM:SS Data edit 4) Press Board data . Mgmt Data Edit Scr 091 Data :CREATE sequence Board data Mount data Pickup data Which board Mount where Which chip Board data Part Feed Layout Stock data Block data 1-1.
  • Page 245 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Return to 10) Press sub-menu 2-1. 2-5. Sort Chip data QFP • SO P Camera Recog Data 2-4. Fixed Camera Recog Data Laser Recog Data BGA Recog Data Mount data Function Parts Return to ScrPrint Data Chek Form Prnt Help...
  • Page 246 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD( ) HH:MM:SS 17) Press Teach . Machine adjust Mgmt Scr 681 Data : CREATE SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment Board conveyor...
  • Page 247 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Master point ∗ 21) Press Machin e YYYY-MM-DD ( ) HH:MM:SS Board Camera Mgmt Machine Adjust Teach teach start params teach teach Scr 712 Data : CREATE 22) Enter the coordinates of 1.Board Camera magnification teach Master point Board Camera Magnifi- recognition mark.
  • Page 248 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS Machin e Board Camera 28) Press Return . Mgmt Teach Machine Adjust params teach teach Scr 712 Data : CREATE 1.Board Camera magnification teach Master point Board Camera Magnifi- teach start cation teach start Origin...

  • Page 249: Board Camera Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-6-2 Board Camera Position Teaching The hitting nozzle set to the nozzle holder No. 1 is rotated by each 90˚, making the hitting marks on the board. When the board camera recognizes the hitting marks, the machine automatically calculates the positonal relation between the center of the nozzle holder rotation and the board camera.
  • Page 250 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 1) Set the hitting jig to the Prod Sub menu YYYY-MM-DD HH:MM:SS Scr 003 Data :CREATE nozzle holder No. 1. Machine Data Edit Parameters 2) Set the standard nozzle File Machine #11540 to the nozzle holder Operations Adjustment No.
  • Page 251 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 10) Press Return . 2-4. Sort Laser Recog Data 2-5. Selsct item to edit Camera Recog Data Fixed Camera Recog Data Mount data Function Parts ScrPrint Return Help Data Chek Form Prnt switches usage 3N4C-E-G0091-01 Machine...
  • Page 252 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 18) Press Chip recog . Chip recog LaserRecog Machine params teach 3N4C-E-G0701-01 Recogdevice 19) Press Recog im- Initialize Recogdevice ScrPrint Return Axis Info I/O tests maintenance age Print image data maintenance 3N4C-E-G0707-01 ∗ 20) Press the upper right part YYYY-MM-DD HH:MM:SS...
  • Page 253 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 26) Press Machine params teach . ∗ YYYY-MM-DD ( ) HH:MM:SS Mgmt Machine adjust Teach Scr 701 Data: CREATE Recognition teach Stage Board recog BadMarkRecog MountPntRecog Chip recog LaserRecog Machine params teach 3N4C-E-G0701-01 27) Input the password (CM95).
  • Page 254 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 30) Input X=20 and Y=20 of the ∗ Machine YYYY-MM-DD ( ) HH:MM:SS Board Camera Teach Mgmt Machine Adjust params teach teach hitting mark position on the Scr 712 Data : CREATE board through the numerical 1.Board Camera magnification teach Master point Board Camera Magnifi-...
  • Page 255 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 33) Press Save data . YYYY-MM-DD HH:MM:SS Teach Mgmt Machine params Teach Machine Adjust Scr 720 Data: CREATE Operate through following procedure • The message "OK to change data ?" appears. Move cursor keys so that the head is in the center of the target, Board and then press [Complete]...

  • Page 256: Head Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-6-3 Head Position Teaching The hitting point nozzles which are set to the nozzle holder No. 1 and No. 2 are rotated by each 90˚, and make the hitting marks on the board. When the board camera recognizes the hitting marks, the machine automatically calculates the positional relation between the mounting positions of the nozzle holders No.
  • Page 257 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Conveyor in the ma- ∗ YYYY-MM-DD( ) HH:MM:SS Machine adjust Mgmt Scr 681 Data : CREATE chine adjustment. SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Width Adj Step Ops Mount step operation...
  • Page 258 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 12) Press the upper right part YYYY-MM-DD HH:MM:SS Recog device maintenance Scr 710 Data : CREATE (date indication) on the screen and slide your finger 1.Set ref no. 6. Error display left to right to display the Rate 2.
  • Page 259 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 18) Press Machine params teach . ∗ YYYY-MM-DD ( ) HH:MM:SS Mgmt Machine adjust Teach Scr 701 Data: CREATE Recognition teach Stage Board recog BadMarkRecog MountPntRecog Chip recog LaserRecog Machine params teach 3N4C-E-G0701-01 19) Input the password (CM95).
  • Page 260 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 22) Input X=40 and Y=20 for the ∗ Machine YYYY-MM-DD ( ) HH:MM:SS Board Camera Teach Mgmt Machine Adjust params teach teach Scr 712 Data : CREATE hitting mark position on the board through the numerical 1.Board Camera magnification teach Master point Board Camera Magnifi-...
  • Page 261 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS 25) Turn the servo switch OFF Teach Machine params Teach Mgmt Machine Adjust Scr 720 Data : CREATE and remove the hitting jig Operate through following procedure from the nozzle holder No.1. Set the removed jig to the Move cursor keys so that the head is in the center of the target,...
  • Page 262 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 30) Press Yes . YYYY-MM-DD HH:MM:SS Teach Machine params Teach Mgmt Machine Adjust Scr 720 Data: CREATE Operate through following procedure Move cursor keys so that the head is in the center of the target, Board and then press [Complete] Complete...

  • Page 263: Temperature Compensation Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Temperature Compensation Position Teaching Because of thermal generation from the motor of head or etc., the aluminum bracket etc. which composes the head unit may expand, and cause aberrations of mounting. To avoid these, this machine periodically checks the position of the temperature compensa- tion mark position on the rail of fixed side and automatically corrects itself.
  • Page 264 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 3) Press Teach . YYYY-MM-DD( ) HH:MM:SS Machine adjust Mgmt Scr 681 Data : CREATE SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Width Adj Step Ops Mount step operation width adjustment Board conveyor...
  • Page 265 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 9) Set the recognition condi- YYYY-MM-DD ( ) HH:MM:SS Machine adjus Board recog Teach start Mgmt Scr 704 Data : CREATE tions. Set parameters through following sequence Cond Profile (white) Point A Rate Set lamp value Set the lamp value 100 for LAMP 1...
  • Page 266 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Return to 13) Press ∗ YYYY-MM-DD( ) HH:MM:SS Machine adjust sub-menu Mgmt Scr 681 Data : CREATE SEQ= All modules SEQ NO. Input SEQ No. Origin return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment...

  • Page 267: Nozzle Changing Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Nozzle Changing Position Teaching In here, teaching of the positions for the nozzle changers No. 1 and No. 10 is conducted. The positions of nozzles No. 2 to No. 9 are automatically calculated, based on the positions of No.
  • Page 268 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3) Press Solen. 1 . ∗ YYYY-MM-DD( ) HH:MM:SS Machine adjust Mgmt Scr 681 Data : CREATE SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment...
  • Page 269 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 8) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Board recog, Chip recog Teach Select menu Solen. 1 Solen. 2 Return to Recog im- I/O test Scr Print Axis Info sub-menu age Print...
  • Page 270 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 13) Set the recognition condition. (∗) YYYY-MM-DD HH:MM:SS Machine adjus Board recog Teach start Mgmt Scr 704 Data : CREATE Move the crosshairs to the center of Set parameters through following sequence Cond Profile (white) Point A Rate Set lamp value the jig by using...
  • Page 271 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 17) Press Save data . Machine Machine YYYY-MM-DD ( ) HH:MM:SS Nozzle exchange Mgmt Teach adjust params Teach position teach Scr 714 Data : CREATE • The message "OK to change data 1.
  • Page 272 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 21) Set the lever type dial gauge Collar so that the tip of the dial gauge touches to the straight line on the collar of the Reflector nozzle as shown left. Nozzle 3K4C-IL100 Feeder base Move the head to X-direction, and measure the parallelism of the straight line and X-axis.
  • Page 273 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING φ 24) When the value is less than Nozzle angle 0.05, press Save data . Save data Select nozzle nozzle Recog im- I/O Test Return Scr Print Axis Info age Print 3N4C-E-G0721-01 ∗ 25) Press YES .
  • Page 274 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 30) Press Return . 2. φ Teach Nozzle Set Teach start Recog im- Return Axis info ScrPrint I/O Test age print 3N4C-E-G0714-02 31) Press Return . Sub-stage 1 Head chip Eject conveyor position teach camera 1 teach teach Height sensor...

  • Page 275: Head Chip Camera 1 Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Head Chip Camera 1 Teaching Obtain the rotation center positions for Nozzles No. 1 and No. 2, based on the center of the chip camera. (One rotation is divided into eight parts by each 45° and the point ofeach angle is recognized.
  • Page 276 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Teach . Board conveyor Tray 1 operation Tray 1 Conveyor operation Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Board recog, Chip recog Teach Select menu Solen. 2 Solen. 1 Return to Recog im- Scr Print...
  • Page 277 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 9) Input the diameter of the jig. Mach Machine Fixed Camera YYYY-MM-DD HH:MM:SS Mgmt Teach adjs params Teach teach Scr 717 Data: CREATE 1. Fixed Camera magnification teach X=10 Magnification Magnification 7 8 9 Y=10 teach start 4 5 6...
  • Page 278 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 13) Press Save data . Check recog Complete Save data Recog im- Return Scr Print I/O Test Axis Info age Print 3N4C-E-G0718-01 ∗ 14) Press YES . YYYY-MM-DD ( ) HH:MM:SS Mach Machine Head Chip MasterNozzle Mgmt...
  • Page 279 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 17) Press Return . Master nozzle Position teach start teach start Nozzle Holder 2 Recog im- Scr Print I/OTest Return Axis Info age Print 3N4C-E-G0717-04 18) Press Return . Sub-stage 1 Head chip Eject conveyor position teach camera 1 teach...

  • Page 280: Laser Center Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-10 Laser Center Position Teaching The center position teaching of the laser, which is used for an inspection, and recognition of position and shape for the parts with pins such as QFP, is conducted here. NOTICE Before conducting teaching, be sure to read the caution on page 3-1 and all of section 3-2.
  • Page 281 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Teach Board recog, Chip recog Select menu Solen. 1 Solen. 2 Recog im- Return to Scr Print Axis Info I/O test age Print sub-menu...
  • Page 282 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS 8) Press Unit height adjust . Machine Machine Leser center Mgmt Teach adjust params teach position teach Scr 716 Data : CREATE Mount jig on nozzle holder and teach ∗...
  • Page 283 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 12) Press YES . Save X Y data X, Y teach start OK to change data? Recog im- Return Scr Print I/O Test Axis Info age Print 3N4C-E-G0716-03 ∗ YYYY-MM-DD ( ) HH:MM:SS Machine Machine Leser center...
  • Page 284 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Offset 17) Press Return . (mm) Height teach start Save height data (mm) (mm) -0.01 X, Y teach start Save X Y data Recog im- Return Scr Print I/O Test Axis Info age Print 3N4C-E-G0716-02 18) Press Return .

  • Page 285: Substage 1 Position (Temporary Positioning Stage) Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-11 Substage 1 Position (Temporary Positioning Stage) Teaching The position teaching of temporary positioning stage is conducted by using the laser sensor. NOTICE Before teaching, be sure to read the caution on page 3-1 and all of section 3-2.
  • Page 286 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 5) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Board recog, Chip recog Teach Select menu Solen. 2 Solen. 1 Return to Recog im- Scr Print I/O test Axis Info sub-menu age Print...
  • Page 287 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 9) Press Automatic Teach Start . YYYY-MM-DD ( ) HH:MM:SS Machine Sub-stage Machine Mgmt Teach params teach position teach adjust Scr 719 Data : CREATE Aling jig with black point on sub-stage and teach •...
  • Page 288 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 13) Press Return . ∗ Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS Scr 702 Data : CREATE Set through following procedure Stage R Axis Origin And Head Chip Camera Head chip Board Camera lamp teach...

  • Page 289: Substage 2 Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-12 Substage 2 Position Teaching The sub-stage 2 is the temporary placing stage for the parts supplied from the tray. Use it when centering is impossible on the stage 1 due to the exisance of rib etc. on the back of a chip.
  • Page 290 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Board recog, Chip recog Teach Select menu Solen. 1 Solen. 2 Recog im- Return to I/O test Scr Print Axis Info age Print sub-menu...
  • Page 291 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Position (X Y) ∗ 8) Press YYYY-MM-DD ( ) HH:MM:SS Machine Mach Mgmt Teach Sub-stage2 teach teach params Teach adjs Scr 755 Data : CREATE • Move the board recognition camera to the center of the temporary Position(X, Y) Offset teach...
  • Page 292 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 13) Press Save data . YYYY-MM-DD ( ) HH:MM:SS Mach Machine Mgmt Sub-stage2 teach Teach adjs params Teach Scr 755 Data : CREATE • The message "OK to change data ?" appears. Position(X, Y) Offset teach...
  • Page 293 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 16) Press Return . Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS Scr 702 Data : CREATE Set through following procedure Stage R Axis Origin And Head Chip Camera Head chip Board Camera lamp teach...

  • Page 294: Fixed Camera Position (Deformed Parts Recognizing Unit) Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-13 Fixed Camera Position (Deformed Parts Recognizing Unit) Teaching The adjustment for setting the fixed camera (deformed parts recognizing unit) and teaching its position are carried out. This adjustment is necessary only when the camera is ex- changed.
  • Page 295 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3) Install the lever type dial gauge to the head drive unit. Set the tip of lever type dial gauge on the edge of the jig. (shown on the left.) 4) Slide the lever type dial gauge from end to end by 2 jig adjusting bolts moving X-axis flame, and...
  • Page 296 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Recog 7) Press on the sub Machine Production maintain Setting Report menu. Select menu Recog Function I/O test ScrPrint Axis Info Time set Prod mode maintain switches 3N4C-E-G0003-01 ∗ 8) Press the upper right part YYYY-MM-DD HH:MM:SS Recog device maintenance...
  • Page 297 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 11) Press Binary of the screen YYYY-MM-DD HH:MM:SS Recog Device Maintenance Maintenance Scr 747 Data : CREATE select. Screen Select Dummy REF NO. FUNC1 FUNC5 Nomal recog Recog Binaly LAMP FUNC2 FUNC6 Rate →...
  • Page 298 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 17) Press Return . YYYY-MM-DD HH:MM:SS Recog Device Maintenance Maintenance Scr 747 Data : CREATE Screen Select Dummy Nomal REF NO. FUNC1 FUNC5 recog Recog LAMP FUNC2 FUNC6 Binaly Rate → ← THRESH FUNC3 Camera Select...

  • Page 299: Head Height Adjustment Of Fixed Camera During Recognition

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-13-2 Head Height Adjustment of Fixed Camera during Recognition Placing the height inspection jig of fixed camera between the fixed camera position jig which is set on the head and the fixed camera, set the values of machine parameters. NOTICE Before teaching, be sure to read the caution on page 3-1 and all of section 3-2.
  • Page 300 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Teach Board recog, Chip recog Select menu Solen. 1 Solen. 2 Recog im- Return to Scr Print Axis Info I/O test age Print sub-menu...
  • Page 301 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Magnification ∗ 8) Press Mach Machine Fixed Camera YYYY-MM-DD HH:MM:SS Mgmt Teach teach start adjs params Teach teach Scr 717 Data: CREATE The head moves on the camera. 1. Fixed Camera magnification teach Magnification Magnification teach start...
  • Page 302 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 12) Press Return . Offset Master nozzle Position teach start teach start Recog im- Return ScrPrint Axis info I/O Test age print 3N4C-E-G0717-06 13) Press Return . Offset Master nozzle Position teach start teach start Recog im- Return...
  • Page 303 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Machine ∗ 16) Press Prod Sub menu YYYY-MM-DD HH:MM:SS Parameters Scr 003 Data :CREATE Machine Data Edit Parameters File Machine Operations Adjustment Production Machine Setting Report Select menu Recog Function ScrPrint I/O test Axis Info Time set Prod mode...
  • Page 304 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 19) Press ↓ to highlight the Z ∗ YYYY-MM-DD HH:MM:SS Machine params Fixed camera Mgmt Scr 425 Data: CREATE part, and change the value by the following procedures. To Item input a value, use the numeri- Position X (mm) 0.111...

  • Page 305: Fixed Camera Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-13-3 Fixed Camera Position Teaching The fixed camera position and proper magnification teaching is conducted by recognizing the jig set on the head by the fixed camera. When the MAG fixed camera is added as the option for CSP (chip scale package), it is necessary to teach each of them.
  • Page 306 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Teach Board recog, Chip recog Select menu Solen. 1 Solen. 2 Recog im- Return to Scr Print Axis Info I/O test age Print sub-menu...
  • Page 307 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Magnification ∗ 8) Press Mach Machine HH:MM:SS Fixed Camera YYYY-MM-DD Mgmt Teach adjs params Teach teach start teach Scr 717 Data: CREATE 1. Fixed Camera magnification teach • The head moves on the camera. Magnification Magnification teach start...
  • Page 308 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 12) Set the recognition condi- ∗ YYYY-MM-DD HH:MM:SS Mgmt Machine adjus Bad mark recog Teach start Scr 704 Data : CREATE tions. Set parameters through following sequence Cond Set lamp value Rate • When the setting of the conditions is Lamp 1 Lamp 2 Rec ImChge...
  • Page 309 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 16) Press Return . Offset Master nozzle Position teach start teach start Recog im- Return Axis info ScrPrint I/O Test age print 3N4C-E-G0717-05 17) Press Return . ∗ Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS Scr 702 Data : CREATE...

  • Page 310: Eject Conveyor Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-14 Eject Conveyor Position Teaching NOTICE Before conducting teaching, be sure to read the caution on page 3-1 and all of section 3-2. ◊ Teaching flow • This parameter is not related with the other parameters. ◊...
  • Page 311 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Press Machine params teach . Chip recog LaserRecog Machine params teach Recog im- Scr Print Return Axis Info I/O Test age Print 3N4C-E-G0701-01 5) Input the password (CM95). Input the password CM95 Eject conveyor 6) Press ∗...
  • Page 312 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 8) Press Save data . YYYY-MM-DD HH:MM:SS Teach Machine params Teach Mgmt Machine Adjust Scr 720 Data: CREATE Operate through following procedure • The message “OK to change data?” appears. Move cursor keys so that the head is in the center of the target, Board and then press [Complete]...
  • Page 313 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Return to ∗ 12) Press YYYY-MM-DD( ) HH:MM:SS Machine adjust Mgmt sub-menu Scr 681 Data : CREATE SEQ= All modules Origin SEQ NO. Input SEQ No. return to origin Board conveyor Step Ops Width Adj Mount step operation width adjustment...

  • Page 314: Height Sensor Position Teaching

    (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-15 Height Sensor Position Teaching The output settings of the sensor to measure the chip thickness and the nozzle length, and the verification of the setting position of the height sensor are conducted. NOTICE Before conducting teaching, be sure to read the caution on page 3-1 and all of section 3-2.
  • Page 315 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING o eration 5) Press Teach . Nozzle exchange Tray 2 Tray 2 operation Nozzle Ops operation Board recog, Chip recog Teach Select menu Solen. 1 Solen. 2 Recog im- Return to Scr Print Axis Info I/O test sub-menu...
  • Page 316 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 9) When the displayed value of ∗ YYYY-MM-DD ( ) HH:MM:SS Machine Machine Height Sensor Position Teach Mgmt adjust params Teach Scr 751 Data : CREATE the height sensor input is Check that height sensor input is 0mm when fully closed, 9.996mm, go to the proce- and 10mm when fully open, Stage...
  • Page 317 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Height sensor (Amplifier of LED type) 3V3C-010E Rectangular rubber line (1) Remove the rectangular rubber cap on the surface of height sensor Optical axis matching indicator amplifier. External for checking Output adjustment 3V3C-009E Mode exchange (2) Turn the volume (RUN /TEST) of mode exchange of height sensor amplifier to the TEST side.
  • Page 318 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS Start Machine Machine Height Sensor Position Teach Mgmt 10) Press adjust params Teach Scr 751 Data : CREATE Automatic Teach Check that height sensor input is 0mm when fully closed, and 10mm when fully open, Stage then mount standard (15mm) nozzle...
  • Page 319 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Return to 13) Press sub-menu Select menu Solen. 1 Solen. 2 14) Set the standard nozzles Return to Recog im- Scr Print Axis Info I/O test sub-menu age Print #11510 to both of the nozzle 3N4C-E-G0681-01 holders No.
  • Page 320 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 18) Input the password (CM95). Input the password CM95 nge osition osition teach Height sensor 19) Press position Sub-stage 1 Head chip Eject conveyor position teach camera 1 teach teach Fixed camera Height sensor Sub-stage 2 position teach teach...
  • Page 321 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 22) Verify that the displays of YYYY-MM-DD ( ) HH:MM:SS Machine Machine Height Sensor Position Mgmt Teach adjust params Teach Scr 751 Data : CREATE height sensor position are Check that height sensor input is 0mm when fully closed, within the range between and 10mm when fully open, then mount standard (15mm) nozzle...
  • Page 322 (CM95R-M) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 26) Press Return . ∗ Mgmt Machine adjust Teach Machine params teach YYYY-MM-DD ( ) HH:MM:SS Scr 702 Data : CREATE Set through following procedure Stage R Axis Origin And Head Chip Camera Head chip Board Camera lamp teach...

  • Page 323: Machine Parameter Teaching Of Single Tray Feeder

    (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-16 Machine Parameter Teachiing of Single Tray Feeder 3-16-1 Machine Parameter Teaching ∗ 1) Press Teach machine parameters . YYYY-MM-DD HH:MM:SS Mach Tray Mgmt Teach adjs Scr 804 Data : CREATE •...

  • Page 324: Lifter Origin

    (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-16-2 Lifter Origin Correcting the origin position of a lifter (adjustment of magazine height) [The first slot (the lowermost level) of the magazine and the first pallet pulling-out position; a value is input by 0.05 mm] •...
  • Page 325 (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3) While watching the lifter, ∗ Mach Tray Mach YYYY-MM-DD ( ) HH:MM:SS Mgmt Teach Lifter origin adjs para Scr 807 Data : CREATE press 0.05 (mm) move Current offset • Align the drawing part of the first 1.00 (mm) pallet and the surface of the table so...

  • Page 326: Pallet Origin

    (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING As the operating procedures for “pallet origin”, “pallet stroke”, “XY origin”, and “sub-stage origin” are the same as that of “3-16-2 Lifter Origin”, their explanations will be omitted here. Only the screens for each item will be introduced. The use of the operation keys is explained after the introductions of screen all together.

  • Page 327: Xy Origin

    (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-16-5 XY Origin This is a temporary origin of the head of the tray feeder. ∗ 1) Execute returning to origin. YYYY-MM-DD ( ) HH:MM:SS Mach Mach Tray Teach Mgmt XY origin adjs para Scr 809...
  • Page 328 (Single Tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING [Explanation of the operation keys] 1) Pallet origin and pallet stroke ..A position where a pallet is clamped or a position where a pallet is drawn out moves back and forth each time when a corresponding key is pressed. Return to ..

  • Page 329: Machine Parameter Teaching Of Multi-Tray Feeder

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17 Machine Parameter Teaching of Multi-tray Feeder The machine parameters are important items because they are the standard of all the data. Their values are adjusted at the shipment or delivery of the machine. Basically, the parameters must not be changed.
  • Page 330 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 2. Position offsets These are the offset values of stroke amount on the two pallet axes (pick-up side and ex- change side) and those of the positions on the two sub-stages where the head puts parts. For details, refer to the following figures.

  • Page 331: Machine Parameters Teaching

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3. Nozzle change position offsets These are the offset values of the head position in changing nozzles. A nozzle changer has 10 nozzle stocking parts. Their offset values are set individually. 3-17-2 Machine Parameters Teaching The machine parameters are set by teaching.
  • Page 332 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3) Input the password (CM95). Input the password CM95 ∗ 4) Teach Machine Parameters. YYYY-MM-DD ( ) HH:MM:SS Mach Tray Teach machine parameters Mgmt Teach adjs Scr 806 Data : CREATE Select a desired item on the screen, Lifter origin Pickup pallet origin Pickup pallet stroke...
  • Page 333 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING NOTICE Instead of a touch panel, there is a teaching box on MT20F-SL. In conduct- ing the touch panel operation, use the touch panel on CM95R. When con- ducting operation using inching keys (arrow keys), use the teaching box. MT20F-SL Teaching box Functions in the machine parameter teach MODE...

  • Page 334: Lifter Origin

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17-3 Lifter Origin Pressing Lifter origin in the “Teach machine parameters” menu changes the screen as shown below, and the machine asks “Lifter origin OK to execute?”. ∗ 1) Returning to the origin. YYYY-MM-DD ( ) HH:MM:SS Mach Mach...

  • Page 335: Pick-Up Pallet Origin

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ YYYY-MM-DD ( ) HH:MM:SS 3) Registering data. Mach Mach Tray Teach Mgmt Lifter origin adjs para Scr 807 Data : CREATE move After the adjustment is completed, Current offset press Return . 0.500 (mm) Press Yes when the machine asks...
  • Page 336 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING When Y-axis is retracted, enter the menu for machine parameter teaching referring “3-17-2 Machine Parameter Teaching”, then press Pick-up pallet origin . The screen turns as fol- lows, and the machine asks if it is OK to return the tray feeder to its origin. ∗...
  • Page 337 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 3) Correcting the position of the YYYY-MM-DD ( ) HH:MM:SS Mach Mach Mgmt Tray Teach Lifter origin adjs para Scr 808 Data : CREATE origin move Current offset 0.500 (mm) Select item and teach Return PalClamp1 PalClamp2...

  • Page 338: Pick-Up Pallet Stroke

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17-5 Pick-up Pallet Stroke Pressing PickUp pallet stroke on “Teach machine parameters” menu changes the screen as shown below, and the machine asks “Pallet stroke OK to execute?”. ∗ 1) Press Yes . YYYY-MM-DD ( ) HH:MM:SS Mach Mach...

  • Page 339: Exchange Pallet Origin

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 3) Registering the data YYYY-MM-DD ( ) HH:MM:SS Mach Mach Mgmt Tray Teach Pallet stroke adjs para Scr 808 Data : CREATE move After the adjustment is over, press Current offset Return .
  • Page 340 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING ∗ 2) Correcting the position of YYYY-MM-DD ( ) HH:MM:SS Mach Mach Tray Teach Mgmt Lifter origin adjs para Scr 808 Data : CREATE origin move Current offset Place the pallet on the pull-out table 0.500 (mm) and clamp it by a clamp hook.

  • Page 341: Exchange Pallet Stroke

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17-7 Exchange Pallet Stroke Pressing Exch pallet stroke in “Teach machine parameters” menu changes the screen as shown below, and the machine asks “Pallet stroke OK to execute?”. ∗ 1) Press Yes . YYYY-MM-DD ( ) HH:MM:SS Mach Mach...
  • Page 342 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING Place the pallet so that the pallet rib comes to the center of the clamp hook. Pal Clamp2 Then, press to close the open/clos clamp hook and check the position. Pal Clamp2 After checking, press open/clos again to open the hook.

  • Page 343: Xy Axis Origin

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17-8 XY axis Origin Two jigs are used for the teaching of XY axis origin teaching. One is an origin mark which is used on a tray pallet, and the other is a jig nozzle which is used on the head.
  • Page 344 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING XY origin and origin adjusting position In Y axis, the real origin is different from the position of offset teaching. The origin adjusting position is the position of offset teaching. A value of Y-axis origin offset is calculated using the coordinates which is taught on the origin adjusting position.

  • Page 345: Sub-Stage Origin

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Registering data. ∗ Mach Mach YYYY-MM-DD HH:MM:SS Mgmt Tray Teach XYorigin adjs para Scr 809 Data : CREATE move After the adjustment is over, press 20mm Current offset Return . -8.000 (mm) Measure pos 20mm...
  • Page 346 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3) Move the head to the sub- ∗ Mach Mach YYYY-MM-DD HH:MM:SS Mgmt Tray Teach Sub-stage origin1 adjs para Scr 813 Data : CREATE stage. move Current offset (mm) Pressing Yes moves the nozzle to (mm) (mm) the sub-stage selected at 2).

  • Page 347: 3-17-10 Nozzle Changer Xy-Axis

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 5) Registering the data ∗ YYYY-MM-DD HH:MM:SS Mach Mach Mgmt Tray Teach Sub-stage origin1 adjs para Scr 813 Data : CREATE After the adjustment is over, press move Return . Current offset 8.000 (mm) (mm)
  • Page 348 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 2) Moving the head ∗ Mach YYYY-MM-DD HH:MM:SS Mach Nozzle Exchange Mgmt Teach XY teach adjs para position Teach Scr830 Data : CREATE Pressing Yes moves the head to the move nozzle changer. Nozzle Changer open/close Nozzle...
  • Page 349 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 4) Correcting the nozzle chang- ∗ Mach YYYY-MM-DD HH:MM:SS Mach Nozzle Exchange Mgmt Teach XY teach adjs para position Teach Scr830 Data : CREATE ing position move Nozzle Changer open/close When conducting a gang correction Nozzle Nozzle No.

  • Page 350: 3-17-11 Z-Axis

    (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING 3-17-11 Z-axis The Z-axis origin teaching should be conducted by setting the nozzle #21010 to the tray head. 1) Installing the nozzle Install the nozzle to the tray head. To prevent accidents, install the nozzle with the screen showing the sub menu. Pressing Z axis on “Teach machine parameters”...
  • Page 351 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING NOTICE Stop the nozzle tip at the position where it touches the pallet sliding face of sliding table, without setting the pallet as shown in the figure below. If it is lowered too much, an offset value cannot be set correctly. Correct height Incorrect height 3V3C-IL006...
  • Page 352 (Multi-tray Feeder) MAINTENANCE Section 3 MACHINE PARAMETER TEACHING = MEMO = Page 3-138 3V3C-E-MMD03-A07-00...

  • Page 353: Load Arrangement

    MAINTENANCE Section 4 LOAD ARRANGEMENT Section 4 LOAD ARRANGEMENT Load Arrangement : CM95R-M XY unit Conveyor Pin positioning NG detection Cut & Offset unit Pre-center unit 3V3C-TI001 3V3C-E-MMD04-A01-00 Page 4-1...
  • Page 354 MAINTENANCE Section 4 LOAD ARRANGEMENT Head drive unit Transfer head unit Nozzle changer Main body section 3V3C-TI002 Page 4-2 3V3C-E-MMD04-A01-00...

  • Page 355: Load List : Cm95R-M

    MAINTENANCE Section 4 LOAD ARRANGEMENT Load List : CM95R-M 4-2-1 Photo Sensor List (NZ/PH) Module Name Name Remarks Signal A of nozzle present NZ1 Signal A of nozzle present NZ2 Signal A of nozzle present NZ3 Signal A of nozzle present NZ4 Signal A of nozzle present NZ5 Signal A of nozzle present NZ6 Signal A of nozzle present NZ7...
  • Page 356 MAINTENANCE Section 4 LOAD ARRANGEMENT Module Name Name Remarks PH16 Cutter axis B -O.R3 PH17 Cutter axis B ORG3 PH18 Cutter axis B +O.R3 Cut & Offset unit PH19 Width adjustment axis B -O.R1 PH20 Width adjustment axis B +O.R1 PH21 Width adjustment axis B ORG PH22R/T...

  • Page 357: Limit Switch List (Ls)

    MAINTENANCE Section 4 LOAD ARRANGEMENT Module Name Name Remarks PH127R/T Board lower support interlock A Conveyor PH162R/T Nozzle lifting A Nozzle changer PH224 Pin positioning NG detection 3B (Rear) Pin positioning NG PH225 Pin positioning NG detection 2B (Center) detection PH226 Pin positioning NG detection 1B (Front) Conveyor...

  • Page 358: Air Pressure Switch List (Psw/Vsw)

    MAINTENANCE Section 4 LOAD ARRANGEMENT 4-2-3 Air Pressure Switch List (PSW/VSW) Module Name Name Remarks Air pressure normal Main body section VSW1A Vacuum SW1A VSW1B Vacuum SW1B Head drive unit VSW2A Vacuum SW2A VSW2B Vacuum SW2B 4-2-4 Solenoid (SOL/VL) Module Name Name Remarks SOL1...
  • Page 359 MAINTENANCE Section 4 LOAD ARRANGEMENT Module Name Name Remarks XY unit SOL19 Air blow 2B Head drive unit SOL20 Chip pick-up 1A (Origin) XY unit SOL21 Air blow 1A (Origin) Head drive unit SOL22 Chip pick-up 2A XY unit SOL23 Air blow 2A SOL24 Tape cutter A (Movable side)

  • Page 360: Motor List (M)

    MAINTENANCE Section 4 LOAD ARRANGEMENT 4-2-5 Motor List (M) Module Name Name Remarks Pre-center motor B Pre-center unit X-axis motor A X-axis motor B XY unit Y-axis motor A Y-axis motor B Cutter axis motor A Cut & Offset unit Cutter axis motor B Z-axis motor A XY unit...

  • Page 361: Load Arrangement : Mt20F-Sl

    MAINTENANCE Section 4 LOAD ARRANGEMENT Load Arrangement : MT20F-SL Head section Main body side PH132 PH130 LS135 LS136 PH133 PH134 PH160 Nozzle changer section PH164 3R4C-IL003 PH161 Main body side 3R4C-IL006 XY section PH122 PH120 PH121 PH116 PH114 PH163 PH126 PH124 PH115 LS144...
  • Page 362 MAINTENANCE Section 4 LOAD ARRANGEMENT Tray supply section Main body side PH154 PH152 PH153 Valve section PH151 LS157 PH150 3R4C-IL014 VL113 VL120 VL123 VL122 VL124 VL126 VL127 Lift section VL115 VL111 VL112 Main body side VL116 3R4C-IL012 LS123 LS127 PH111 LS113 LS117 PH156...

  • Page 363: Load List : Mt20F-Sl

    MAINTENANCE Section 4 LOAD ARRANGEMENT Load List : MT20F-SL 4-4-1 Photo Sensor List (PH) (1/2) Module Name Name Remarks PH110 L-axis ORG Lift section PH111 L-axis +OVR PH112 L-axis -OVR PH114 P.P-axis ORG PH115 P.P-axis +OVR PH116 P.P-axis -OVR PH120 X-axis ORG XY section PH121...

  • Page 364: Limit Switch List (Ls)

    MAINTENANCE Section 4 LOAD ARRANGEMENT (2/2) Module Name Name Remarks PH160 Detection of nozzle exchange Nozzle changer PH161 Detection of nozzle lifting XY section PH163 Detection of empty tray full Head section PH164 Detection of work height PH167 Presence/Absence of magazine Lift section 4-4-2 Limit Switch List (LS)
  • Page 365 I N D E X I N D E X I N D E X 3V3C-E-MMD00-A08-00...
  • Page 366 = MEMO = 3V3C-E-MMD00-A08-01...
  • Page 367 INDEX INDEX Symbols θ-axis motor ............1-8 Inspection ............1-1 Inspection chart ..........1-1 Air filter ............. 1-34 Laser center position teaching ......3-66 Air joint ............. 1-50 Air joint in nozzle holder ........1-8 Laser offset ............3-5 Air machine ............1-5 Laser unit ............
  • Page 368 INDEX Tray feeder ............1-3 Lifter .............. 1-36 Matrix table ........... 1-35 Pick-up pad ........1-17, 1-37, 1-43 Pallet changer ..........1-38 Pinposition offset ..........3-5 Transfer head ..........1-37 Pitch feed ............1-31 Tray NO.1 offset ..........3-6 Position offset ............. 3-8 Tray NO.2 offset ..........
  • Page 369 INDEX Board holder not at normal position ....2-52 Fault detected at exit port ......... 2-64 Board recognition error ........2-73 Fault detected at tray No.1 ....... 2-70 Board transfer error .......... 2-77 Fault detected at tray No.2 ....... 2-70 Brake release switch NG ......
  • Page 370 INDEX NG conveyor full ..........2-34 R heat crr nothing NZL ........2-57 NG conveyor full NG ......... 2-14 Rθ-axis out of step ........... 2-57 No parts ............2-31 R-axis heat crr err ..........2-56 No tray data error ..........2-61 Nozzle data NG .........
  • Page 371 Routine Check List Year Month Multi-functional chip mounter Machine Type CM95R-M/L Name of Unit Item Contents of Inspection Standard Cycle 1 Air machine MR unit Check the filter for stood water No water and tools Check filter element for clogged dust No clogging Cylinder Check for sticking grease...
  • Page 372 Routine Check List Year Month Machine Multi-tray feeder Type Name of Unit Items Contents of Inspection Standard Cycle X-Y unit Linear guide Inject grease (Rail) Check for abnormal sound No sound Timing belt No troubles Check for elongation, the slack and damage of the belt Clamping sleeve Check for loosenings No looseness...
  • Page 373 Routine Check List Year Month Machine Single tray feeder Type ST10F-20 Name of unit Items Contents of inspection Standard Cycle 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 X-Y unit Linear guide Apply grease (Rail)

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