Table Of Contents - Pioneer ES Series Operation & Maintenance Manual

TABLE OF CONTENTS . ....................................................................................................................................... 2
INTRODUCTION................................................................................................................................................ 3
INSPECTION ..................................................................................................................................................... 3
PRE-INSTALLATION INSPECTION ............................................................................................................................ 3
OIL LEAKAGE CHECK ............................................................................................................................................... 4
RECORDING MODEL &
WARRANTY INFORMATION . ................................................................................................................................... 4
SAFETY INFORMATION . .......................................................................................................................................... 5
INSTALLATION ................................................................................................................................................. 6
FOUNDATION/BASE PLATE/SKID . ........................................................................................................................... 6
LEVELING . ............................................................................................................................................................... 6
GROUT ................................................................................................................................................................... 7
TRAILER MOUNTED UNITS ..................................................................................................................................... 7
INSTALLING PUMP ................................................................................................................................................. 7
SUCTION PIPING . .................................................................................................................................................... 7
PRODUCT FLUSH .................................................................................................................................................... 7
DISCHARGE PIPING . ................................................................................................................................................ 8
SUCTION & DISCHARGE
SCREENING . ............................................................................................................................................................ 9
SUMP DESIGN ........................................................................................................................................................ 9
LIFTING . .................................................................................................................................................................. 9
ALIGNMENT OF PUMP
ROTATION ............................................................................................................................................................ 1 0
OPERATION ................................................................................................................................................... 10
PRE-START CHECK LIST ......................................................................................................................................... 1 0
LUBRICATION ....................................................................................................................................................... 1 0
PRIMING............................................................................................................................................................... 1 0
OPERATION OF ENGINE
STARTING ............................................................................................................................................................. 1 1
R ............................................................................................................................................................... 1 2
OTATION
L T
IQUID EMPERATURE AND
P V C . ............................................................................................................................................. 1 2
UMP ACUUM HECK
STOPPING . ............................................................................................................................................................ 1 2
MAINTENANCE .............................................................................................................................................. 13
SPARE PARTS ........................................................................................................................................................ 1 3
DISASSEMBLY . ...................................................................................................................................................... 1 5
INSPECTION COVER AND
SUCTION CHECK VALVE ........................................................................................................................................ 1 5
ROTATING ASSEMBLY .......................................................................................................................................... 1 5
IMPELLER ............................................................................................................................................................. 1 6
MECHANICAL SEAL . .............................................................................................................................................. 1 6
PRESSURE RELIEF VALVE ...................................................................................................................................... 1 9
LUBRICATION ....................................................................................................................................................... 1 9
PUMP STORAGE . ............................................................................................................................................ 20
TROUBLE SHOOTING ...................................................................................................................................... 20
CONDITIONS AND TERMS OF SALE ................................................................................................................. 22

TABLE of CONTENTS

SERIAL NUMBERS . .............................................................................................................. 4
PIPE FLANGES . .................................................................................................................. 8
AND MOTOR ...................................................................................................................... 9
DRIVEN UNITS ................................................................................................................ 1 1
O ..................................................................................................................... 1 2
VERHEATING
WEAR ........................................................................................................................... 1 5
2