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ABB RMDE-01 Product Manual

Reliability monitoring device
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RMDE-01 reliability monitoring device

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Summary of Contents for ABB RMDE-01

  • Page 1 Options for ABB drives, converters and inverters Product manual RMDE-01 reliability monitoring device...
  • Page 3 Product manual RMDE-01 reliability monitoring device Table of contents 3. Mechanical installation 4. Electrical installation © 2018 ABB Oy. All Rights Reserved. 3AXD50000199686 Rev A EFFECTIVE: 2018-05-18...

  • Page 5: Table Of Contents

    What this chapter contains ............... RMDE-01 reliability monitoring device ............Example 1: RMDE-01 connected to a large single drive via Ethernet link ..... Example 2: RMDE-01 connected to four large single drives via a DDCS fibre optic link ....................Layout of the RMDE-01 ................
  • Page 6 Connecting PC to NETA-21 ..............Logging on to NETA-21 ................ NETA-21 cloud connection status ............NETA-21 firmware update ..............Using ABB Ability cloud with NETA-21 and RMDE-01 ........6 Maintenance What this chapter contains ............... Reconfiguring 3G modem ................ Verifying 3G modem settings ..............

  • Page 7: Table Of Contents

    Table of contents 7 10 Circuit diagrams What this chapter contains ............... RMDE-01 circuit diagrams ................ Further information...

  • Page 9: Introduction To The Manual

    The RMDE-01 reliability monitoring device is compatible with drives equipped either with an Ethernet interface (as standard or as an option), or the ABB Drives DDCS communication interface (as standard or as an option). For example, ACS880 and ACS800 drives.

  • Page 10: Use Of Component Designations

    10 Introduction to the manual label. The option selections are described in section Example of type designation label (page 17). Use of component designations Some device names in the manual includes the item designation in brackets, for example (A10), to identify the components in the circuit diagrams of the drive. Related documents Manual Code...

  • Page 11: Terms And Abbreviations

    Introduction to the manual 11 Terms and abbreviations Term Description Type of control unit DDCS Distributed drives communication system protocol DHCP Dynamic Host Control Protocol. A protocol for automating the configuration of IP devices. DHCP can be used to automatically assign IP addresses and related network information.

  • Page 12: Cybersecurity Disclaimer

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 13: Operation Principle And Hardware Description

    RMDE-01 reliability monitoring device The RMDE-01 reliability monitoring device collects operation and fault data from the drive control units and the environmental sensors. The device sends the data to ABB Ability cloud or customer data center. The RMDE-01 enclosure contains NETA-21 modules (remote monitoring tool) and NEXA-21 modules (extension unit for the remote monitoring tool).

  • Page 14: Example 1: Rmde-01 Connected To A Large Single Drive Via Ethernet Link

    The continuous connection lines indicate internal connections of the RMDE-01 enclosure done by ABB at the factory. The RMDE-01 collects data from control unit through Ethernet cable connection at the drive side with FENA-21 option module and at the RMDE-01 side with NETA-21 module.

  • Page 15: Example 2: Rmde-01 Connected To Four Large Single Drives Via A Ddcs Fibre Optic Link

    Operation principle and hardware description 15 ￭ Example 2: RMDE-01 connected to four large single drives via a DDCS fibre optic link The figure below shows an installation example of the RMDE-01 connected to ACS800-37 drives via a DDCS fibre optic link. -------------- --------------...

  • Page 16: Layout Of The Rmde-01

    16 Operation principle and hardware description Layout of the RMDE-01 The following figure describes the RMDE-01 layout. The component designations are also used in Circuit diagrams (page 53). A10, A11, A20, A21, A30, A31, A40, A41 NETA-21 module and NEXA-21 module.

  • Page 17: Example Of Type Designation Label

    Zipcord dublex cable can be separated into two single core cables. Note: The RMDE-01 delivery does not contain any fibre optic cables, but you must acquire them separately. Example of type designation label Type designation, see section Type designation key (page 17).

  • Page 18: Option Codes

    18 Operation principle and hardware description ￭ Option codes Class Code Description Supply voltage G304 115 V AC auxiliary voltage (230 V AC is standard) Number of NETA-21 modules 4K496 Two NETA modules (standard) Four NETA modules Language R700, R701, R708 English, German, Spanish...

  • Page 19: Mechanical Installation

    Mechanical installation 19 Mechanical installation What this chapter contains This chapter contains a delivery checklist and instructions to install the RMDE-01 reliability monitoring device. WARNING! Obey the safety instructions given in this manual and the drive documentation. Checking the installation site Check the ambient conditions at the installation site.

  • Page 20: Installing The Reliability Monitoring Device

    Make sure there is 500 mm clearance on both sides of the enclosure for cooling. WARNING! RMDE-01 is a heavy device. Be careful when you lift it. 2. Install the mounting brackets to the enclosure. 3. Mount the enclosure using M8 bolts and washers.

  • Page 21: Installing The Antenna

    Mechanical installation 21 Installing the antenna WARNING! Parts of the antenna are an electrical conductor. Contact with power lines can result in death or serious injury. The antenna installation location must not be close to any power lines. If the antenna is elevated and at risk from lightning strike it must be ensured that the antenna is mounted and earthed appropriately by a trained professional in accordance with the relevant standards.

  • Page 22: Installing The Sensor

    • Do not install sensors in the area closer than 500 mm to the RMDE-01 right side air output filter. 2. Install sensors on support plates in chosen location.

  • Page 23: Electrical Installation

    Arrange the cables as far from the power cables as possible. • Avoid parallel runs with the power cables. • Do not route the data or antenna cables in the cable ducts inside RMDE-01 (no space for external cables). For information on cable types, see section Cable data (page 49).

  • Page 24: Connecting Drives To The Reliability Monitoring Device

    Note: ACS880 drive series is compatible with FENA-21. For the other drive types, check the compatibility from ABB. Connecting via a fibre optic link The diagram below shows the connection via the DDCS fibre optic link for a drive which is equipped with an RDCU control unit, and a RDCO DDCS adapter (eg, ACS800 drive).
  • Page 25 Link to Cellular modem (A50) Ethernet ports DDCS optical fibre transmitter DDCS optical fibre receiver ABB drive (or supply unit or inverter unit) RDCO-02 (C) ; Connection terminal point is CH3, DDCS (PC) adapter module. Connect the NEXA-21 primarily to fiber optic channel CH3 on the RDCO-02 (C) module.

  • Page 26: Connection Procedure

    • Connect the environmental sensor USB cables to NEXA-21 modules. Do not route the data or antenna cables in the cable ducts inside RMDE-01 (no space for external cables). Connect cables directly to connection point. For connection points, see chapter Circuit diagrams (page 53).

  • Page 27: Start-Up

    RMDE-01 and the cellular modem without doing the start-up setup after the first power up of the RMDE-01. Three consecutive power cycles may lock the SIM card if the PIN code is different than 1234 and start-up has not been done.
  • Page 28 28 Start-up Note: You can download the configuration sample file from ABB download center. 2. Power on the Cellular modem. 3. Wait a minute so that the Cellular modem will start-up. 4. Place the SD card (with comcfg.txt file) in the modem SD card slot.

  • Page 29: Connecting A Pc To The 3G Modem

    In case all the ports are connected to NETA-21 modules, release one for the PC. Note: There is no DHCP sever running on RMDE-01 Ethernet devices connected ports. Hence, you need to set PC IP address to 10.0.0.x network. The recommended IP address is between 10.0.0.54 to 10.0.0.254.

  • Page 30: Testing Internet Connection

    30 Start-up • If the Internet Connection is red, re-check the settings in section Connecting a PC to the 3G modem (page 29). • Talk2M Connection can remain red unless 2-way remote access is desired. ￭ Testing internet connection You can browse and test the internet connection. Make sure that the Ethernet cable is connected between PC and modem.
  • Page 31 Connecting a PC to the 3G modem (page 29). • Talk2M Connection is not required for ABB Ability monitoring. 2. In the modem configuration wizard, click Settings. 3. Enter the user credentials and click Log In. • The default Username is adm and the Password is adm.
  • Page 32 7. Click on the red Ethernet port to switch it to green. 8. Click Save to save the LAN/WAN configuration. The password is changed and the system settings of the modem is completed. You can disconnect Ethernet cable and PC from the RMDE-01.

  • Page 33: Connecting Pc To Neta-21

    ￭ Logging on to NETA-21 1. Make sure that the RMDE-01 is power on. 2. Press and hold NETA-21 SD/RJ45 button for five seconds. 3. Connect an Ethernet cable between the NETA-21 ETH1 port and a PC.

  • Page 34: Neta-21 Cloud Connection Status

    34 Start-up ￭ NETA-21 cloud connection status After login to NETA-21, the front page of the NETA-21 portal displays the connectivity status. In the Navigation window, click Reports ˃ Report events to view the data which is sent to the cloud. You can export the collected detailed data as an attachment if you want to see which raw data the NETA-21 is sending to the cloud.

  • Page 35: Using Abb Ability Cloud With Neta-21 And Rmde-01

    If there are no updates, a dialog is displayed. Using ABB Ability cloud with NETA-21 and RMDE-01 Contact your local ABB sales representative for a service agreement or a trial version to use ABB Ability services. For user access to portals and online support of the existing agreed pilots and contracts, contact Global Remote Services support at CH-Drive.Remote.Support@abb.com.
  • Page 36 The connected drives must be registered in ABB installed base systems, such as ServIS. For further information on drive registration, see http://new.abb.com/drives/services/drive-registration.
  • Page 37 Start-up 37...

  • Page 39: Maintenance

    Maintenance 39 Maintenance What this chapter contains This chapter contains instructions for maintenance of the RMDE-01. Reconfiguring 3G modem Pre-requisite • Make sure that you have a SD card with a comfcfg.txt file that contains the appropriate configuration data. See section...

  • Page 40: Verifying 3G Modem Settings

    5. Enter the fixed IP address 10.58.0.x0 where x0 is same as the specific NETA-21 identifier (.10, .20, .30 or .40). • Note that each NETA-21 within RMDE-01 must have different unique IP address. 6. Enter 10.0.0.53 as gateway address, 255.255.255.0 as Netmask and 8.8.8.8 (or operator specific value) as DNS server.
  • Page 41 Maintenance 41 The cellular modem firmware is updated using an external tool eBuddy. The cellular modem may update its own firmware automatically if the Talk2M VPN connection is enabled.

  • Page 43: Troubleshooting

    Re-check the previously modified Ethernet settings and reboot PC if there were errors during the IP address setup. • Check the IP address "ping 10.0.0.53" gets reply from the host. If the ping returns reply but the web browser does not open the page, restart RMDE-01.

  • Page 44: Troubleshooting Modem Internet Connection

    44 Troubleshooting • Ping external site, for example "ping www.abb.com" to verify that the external site is working correctly. • Check that the SIM card and provided settings are working, i.e. with another modem or mobile phone, the SIM card provides internet connectivity.
  • Page 45 Troubleshooting 45 8. Reboot the Cellular modem so that the settings will take effect. If there is a disruption in 3G modem signal, the 3G modem will make an effort to resend the data within a minute.

  • Page 47: Technical Data

    Technical data 47 Technical data What this chapter contains This chapter contains the technical specifications of the RMDE-01, e.g. technical requirements, provisions for fulfilling the requirements for CE and other markings. Dimensions and weights Dimensions Values Height 399 mm Width...

  • Page 48: Protection Classes

    ; 9...200 Maximum 7 m/s Maximum 7 m/s Hz sinusoidal 13.2...150 Hz sinusoidal 13.2...150 Hz sinusoidal Drop (ISTA) RMDE-01 (ISTA 1A): Drop, 6 faces, 3 edges and 1 corner. Protection classes Protection classes Values Degree of protection (IEC/EN 60529) IP 54...

  • Page 49: Losses Cooling Data And Noise

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.

  • Page 50: Open Ports

    50 Technical data Open ports For information on open TCP and UDP ports which are available locally on the RMDE-01, refer NETA-21 remote monitoring tool User’s manual (3AUA0000096939 [English]). The Cellular modem masks most of the in-bound ports behind a firewall and only allows some of the out-bound traffic from the NETA-21.

  • Page 51: Dimension Drawings

    Dimension drawings 51 Dimension drawings What this chapter contains This chapter contains dimension drawings of the RMDE-01.

  • Page 52: Dimension Drawing Of The Rmde-01

    52 Dimension drawings Dimension drawing of the RMDE-01...
  • Page 53 Circuit diagrams 53 Circuit diagrams What this chapter contains This chapter contains RMDE-01 circuit diagrams.
  • Page 54 54 Circuit diagrams RMDE-01 circuit diagrams...
  • Page 55 Circuit diagrams 55...
  • Page 56 56 Circuit diagrams...
  • Page 57 Circuit diagrams 57...
  • Page 59 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 60 Contact us www.abb.com/drives 3AXD50000199686 Rev A (EN) EFFECTIVE 2018-05-18 3AXD50000199686A...

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