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Toshiba Tosvert-130 Installation Manual

Transistor inverter vector drive series
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HIGH PERFORMANCE TRANSISTOR INVERTER
VECTOR DRIVE SERIES
MODBUS+ COMMUNICATIONS OPTION MANUAL
Part #45516-000

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Summary of Contents for Toshiba Tosvert-130

  • Page 1 HIGH PERFORMANCE TRANSISTOR INVERTER VECTOR DRIVE SERIES MODBUS+ COMMUNICATIONS OPTION MANUAL Part #45516-000...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. OPTION BOARD INSTALLATION / REMOVAL....................4 1.1 I ................................4 NSTALLATION 1.2 R ..................................6 EMOVAL 2. CONNECTIONS ................................8 2.1 G ...................................8 ROUNDING 3. EQUIPMENT SPECIFICATION ..........................9 4. MAINTENANCE AND INSPECTION ........................9 5. STORAGE AND WARRANTY ..........................10 5.1 S ..................................10 TORAGE 5.2 W...
  • Page 3 Introduction Thank you for purchasing the “ModBus+ Interface” for the Toshiba TOSVERT-130 G3 High- Performance Transistor Inverter. Before using the ModBus+ interface option, please be sure to thoroughly read the instructions and precautions contained in this manual. In addition, please...
  • Page 4 Usage Precautions • Please use the option board only when the ambient temperature of the inverter unit into which the option board is installed is within the following specified temperature limits: Operating Environment Operation: -10 ∼ +40°C (+14 ∼ +104°F) -25 ∼...

  • Page 5: Option Board Installation / Removal

    1. Option Board Installation / Removal 1.1 Installation Installation of the TOSHIBA ModBus+ option board into a TOSVERT-130 G3 inverter should only be performed by a qualified technician familiar with the maintenance and operation of the G3. To install the option board, complete the following steps:...
  • Page 6 5. Install the 3 plastic and 1 metal option board standoffs into the holes provided in the control board support bracket. Also the ROM included with the Modbus+ card should be installed into socket marked CN41 (refer to Figure 2). m ount i ng hol es CN 41 O pt i on RO M M et al St andof f...

  • Page 7: Removal

    Contact Toshiba International Corporation for assistance if the problem persists. 1.2 Removal Removal of the ModBus+ option board from a TOSVERT-130 G3 inverter should only be performed by a qualified technician familiar with the maintenance and operation of the G3. In order to protect the option board connector’s reliability, do not repeatedly connect and disconnect...
  • Page 8 OFF. Repeat steps 1 ∼ ∼ ∼ ∼ 3 to remove all power from the inverter. Then, verify all connections. Contact Toshiba International Corporation for assistance if the problem persists.

  • Page 9: Connections

    2. Connections 2.1 Grounding Grounding is of particular importance for reliable, stable operation. Communication system characteristics may vary from system to system, depending on the system environment and grounding method used. A ground connection with an impedance of less than 100Ω should be used.

  • Page 10: Equipment Specification

    3. Equipment Specification Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunlight or corrosive / explosive gasses. Operating Temperature -10 ∼ +40°C (+14 ∼ +104°F) Storage Temperature -25°C ∼ +65°C (-13 ∼ +149°F) Relative Humidity 20% ∼...

  • Page 11: Storage And Warranty

    The Modbus+ option kit is covered under warranty for a period of 12 months from the date of installation, but not to exceed 18 months from the date of shipment from the factory. For further warranty or service information, please contact Toshiba International Corporation.

  • Page 12: Modbus+ Data Link

    ModBus+ Basic Node Configuration 6.2 ModBus+ Option Card Addressing The Toshiba ModBus+ option card has a 6 pin DIP switch is used to assign the node address. The DIP switch should be set to the appropriate address location before applying power.
  • Page 13 The addressing is binary with all switches on equaling node address 1. The following is a table describing switch location programming. DIP SWITCHES Address NOTE: Range is 1-64, with a 32 node limit per Modbus+ network section, and an address range 2- 17 limit for global data writes.

  • Page 14: G3 Parameter Settings

    FREQUENCY MODE SELECTION and COMMAND MODE SELECTION, respectively, in GROUP:UTILITY PARAMETERS to 3. For more information on changing parameter settings refer to the TOSHIBA Operation Manual. The following is a list of the changes necessary to allow the activation of the Modbus+ Option card:...

  • Page 15: Modbus+ Programming

    8. ModBus+ Programming 8.1 Write only Registers Function Bank Address Adjustment Range Multiplier word Frequency command DPRAM 0040 0.00-400.00Hz 0.01 Adjustment range must be limited to LL,UL and Fmax. G3 RS485 option manual page 56 NOTE 1 Exception Response for data out of bounds.

  • Page 16: Inverter Status Monitor Read Only

    8.2 Inverter Status Monitor Read Only Registers Function Bank Address Adjustment Range Multiplier word Output frequency Monitor DPRAM 0000 0.00~400.00Hz 0.01 DPRAM 0002 0: Stopped Run • stop status  1: Running Run enable 0: Run enabled  1: Stopped Forward •...
  • Page 17 Registers Function Bank Address Mask Adjustment Range Multiplier word Frequency command monitor 0500 FFFF 0.01 0000∼9C40 (0.00∼400.00) word Input voltage monitor 05B2 FFFF word Input terminal status monitor 057A FFFF Decode Bit monitor 1 Page 60 RS485 Manual Output terminal status monitor 0579 00FF Decode Bit monitor 2...

  • Page 18: Read/Write Registers

    Registers Function Bank Address Mask Adjustment Range Multiplier byte Inverter typeform monitor 05CA 00FF See RS485 Manual for decoding Input / output power units 03AE 0008 0: 0.01KW 1: 0.01KW Command mode status 05B8 0003 00: terminal 01: panel 10: option 11: RS232C Frequency mode selection status 05B8...

  • Page 19: Group:fundamental Parameters #2

    GROUP:FUNDAMENTAL PARAMETERS #1 (Cont.) Register Function / Title Bank Address Mask Adjustment Range Multiplier ACC/DEC PATTERN #1 SELECTION 0 / 1 042D 0030 0000: Linear  0001: Self-adjusting 0002: S-Pattern #1 0003: S-Pattern #2 ACCEL/DECEL PATTERN ADJUST LOW 0 / 1 04C4 00FF 0000~00032 (0 ∼...

  • Page 20: Group:special Control Parameters

    GROUP:TERMINAL SELECTION PARAMETERS Cont.) Reg. Function / Title Bank Address Mask Adjustment Range Multiplier “RCH” CONTACTS FUNCTION 0 / 1 0490 FFFF 0 ∼ FFFF (0 ∼ 63)  For function see Table 7 RS-485 manual “RCH” CONTACTS DELAY TIME 0 / 1 0492 00FF...

  • Page 21: Group:frequency Setting Parameters

    8.3.6 GROUP:FREQUENCY SETTING PARAMETERS Reg. Function / Title Bank Address Mask Adjustment Range Multiplier FREQUENCY PRIORITY SELECTION #1 0 / 1 04BA 0007 0001: RR (1)  0002: IV (2) 0003: RX (3) 0004: PG (4) 0005: BIN(5) FREQUENCY PRIORITY SELECTION #2 0 / 1 04BA 0038...
  • Page 22 GROUP:FREQUENCY SETTING PARAMETERS (cont.) Reg. Function / Title Bank Address Mask Adjustment Range Multiplier 3 or PRESET SPEED #3 FREQUENCY 0538 FFFF 0.01 LL ∼ UL higher PRESET SPEED #3 OPERATING MODE 053A 040C (Note 1) 4 or PRESET SPEED #4 FREQUENCY 0540 FFFF 0.01...

  • Page 23: Group:protection Function Parameters

    8.3.7 GROUP:PROTECTION FUNCTION PARAMETERS Reg. Function / Title Bank Address Mask Adjustment Range Multiplier DYNAMIC BRAKING SELECTION (Note) 0 / 1 04BD 0003 0000: no dynam. Braking  0001: with dynamic braking, no DBR OL trip 0002: with dynamic braking and DBR OL trip BRAKING RESISTOR VALUE 0 / 1...

  • Page 24: Group:pattern Run Control Parameters

    GROUP:PROTECTION FUNCTION PARAMETERS (Cont.) Function / Title Bank Address Mask Adjustment Range Multiplier Reg. FAULT TRIP EEPROM SAVE ENABLE 0 / 1 04B6 0002 0000: Data cleared when  powered OFF 0001: Data retained when powered OFF COOLING FAN CONTROL SELECTION 0 / 1 04BE 0004...

  • Page 25: Group:feedback Control Parameters

    GROUP:PATTERN RUN CONTROL PARAMETERS (Cont.) Reg. Function / Title Bank Address Mask Adjustment Range Multiplier Less than 4 SPEED #1 DRIVE TIME 052C FFFF 0000 ∼ 1F40 (0 ∼ 8000) SPEED #2 CONTINUE MODE 0536 00FF Same as SPEED #1 ...
  • Page 26 GROUP:FEEDBACK CONTROL PARAMETERS (cont.) Function / Title Bank Address Mask Adjustment Range Multiplier Reg. PID DEVIATION LIMIT SELECTION 0 / 1 04BE 0080 0000: No PID deviation lim. 0001: PID deviation limited PID DEVIATION UPPER LIMIT 0 / 1 04C8 00FF 0000 ∼...

  • Page 27: Group:communication Setting Parameters

    8.3.10 GROUP:COMMUNICATION SETTING PARAMETERS Function / Title Bank Address Mask Adjustment Range Multiplier RS232 BAUD RATE 04AE 0018 0000: 2400 baud  0001: 4800 baud 0002: 9600 baud NUMBER OF DATA BITS 04AE 0040 0000: 7 bits  0001: 8 bits PARITY SETTING 04AE 0080...

  • Page 28: Group:am/Fm Terminal Adjustment Params

    8.3.11 GROUP:AM/FM TERMINAL ADJUSTMENT PARAMS Function / Title Bank Address Mask Adjustment Range Multiplier FM TERMINAL FUNCTION SELECTION 0 / 1 0484 FFFF 0000: Pre-compensation  reference frequency(0) (Note) 0001: Post-compensation output frequency 0002: Frequency setting 0003: Output current 0004: DC voltage 0005: Output voltage 0006: Torque current 0007: Excitation current...
  • Page 29 GROUP:UTILITY PARAMETERS (Cont.) Reg. Function / Title Bank Address Mask Adjustment Range Multiplier COMMAND MODE SELECTION 0 / 1 04B7 0007 0000: Only RS232C valid  0001: Terminal input valid 0002: Panel input valid 0003: Communication option input valid 0004: local/remote valid FREQUENCY MODE SELECTION 0 / 1 04B7...

  • Page 30: Group:motor Rating Parameters

    MOTOR RATED CAPACITY 0 / 1 041E FFFF 0001 ∼ 270F (0.1 ∼ 999.9) MOTOR TYPE 0 / 1 04BF 0030 0000:Toshiba EQPIII motor  0001:Toshiba STD motor 0002:Other MOTOR RATED VOLTAGE (230 / 460v units) 0 / 1 04C6 00FF 0012 ∼...

  • Page 31: Modicon Programming

    9. Modicon Programming 9.1 Modicon PLC Ladder logic example: The following is an example of a MSTR command to communicate with the G3 inverter: I ns t r uct i on I ni t i at e M STR A ct i ve 40001 ( cont r ol r ei s t er s ) End w i t h...

  • Page 32: Program Examples

    If an error occurs during any of the MSTR operations, a hexadecimal error code will be displayed in register 4x+1 in the control block (refer to MODICON 984 Programmable Controller Systems Manual, MSTR Function Error Codes, section 17.2). In the routing Failure error category (6mss type error, per reference manual section 17.2) the Modbus+ Communication Option may return the following error codes: SS Hex Value Meaning Slave has rejected the command because on of the following N-error conditions...
  • Page 33 address/bit F 40101 1 Hex 0005 • Closing internal Relay 1(positive edge) initiates Modbus+ communications. Example #2: Frequency commands (G3 com register 01) and Input commands (G3 com register 02) can be written globally from node 1 (typically a source PLC) to nodes 02 - 17 (G3 drives). Using the example PLC ladder program listed previously, and using the global write command, Inverter on node 3 is to be started in the reverse direction using Acceleration/Deceleration parameters settings #2.
  • Page 34 • From the following data table we find that the addressing for node 3 frequency is register 40102. We place 3000 (frequency x 100) into that register. ADDRESS NODE FUNCTION ADDRESS NODE FUNCTION 40100 Frequency (x100) 40116 Frequency (x100) 40101 Input Command 40117 Input Command...
  • Page 35 Example #3: Using the example PLC ladder program listed previously, and using the Read command, read the current and output voltage from inverter on node 4. • Set the MSTR control registers to the following settings: Address Description Register Setting 40001 MSTR Function 40002...
  • Page 36 address/bit F 40101...

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