Safety instructions What this chapter contains This chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, the motor or driven equipment. Read the safety instructions before you work on the unit.
Installation and maintenance work These warnings are intended for all who work on the drive, motor cable or motor. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Only qualified electricians are allowed to install and maintain the drive! Never work on the drive, motor cable or motor when main power is applied.
Grounding These instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. WARNING Ground the drive, motor and adjoining equipment to ensure personnel safety in all circumstances, and to reduce electromagnetic emission and pick-up.
Wear a grounding wrist band when handling the boards. Do not touch the boards unnecessarily. - Use grounding strip: ABB order no.: 3ADV050035P0001 WARNING - Handle the fiber optic cables with care. - When unplugging optic cables, always grab the connector, not the cable itself.
Operation These warnings are intended for all who plan the operation of the drive or operate the drive. Ignoring the instructions can cause physical injury or death and/or damage to the equipment. WARNING Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.
The DCS880 Chapter overview This chapter describes briefly the operating principle and construction of the converter modules in short. The DCS880 The DCS880-S size H1 ... H8 are intended for controlling DC motors. Size H1 ... H5 Size H6 20 ... 1190 A 900 ...
Without control panel +J428 daisy-chain option DPI-H01 kit +J429 Bluetooth control panel ACS-AP-W The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations. The DCS880 3ADW000462R0101 DCS880 Hardware Manual e a...
Main circuit and control Armature converter DCS880-S0x H1 ... H4 400 V and 525 V units with OnBoard field exciter 600 V units are always without OnBoard field exciter DCS880-S0x as field exciter SDCS-DSL-H1x DCF803/804-0050/ 0060 DCF803-0035 DCF803-0016 max. 500 V OnBoard field exciter Slot1 Slot2...
Mechanical installation Chapter overview This chapter describes the mechanical installation of the DCS880. Unpacking the unit - Open the box, - take out shock dampers, - separate manual and accessories. Attention: Do not lift the drive by the cover! Delivery check Check that there are no signs of damage.
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See an example nameplate below. )LHOG IRU 3OXV &RGHV ^Z & > h& h> h> ^Z h> Mechanical installation 3ADW000462R0101 DCS880 Hardware Manual e a...
Before installation Install the drive in an upright position with the cooling section facing a wall. Check the installation site according to the requirements below. Refer to chapter Dimensions and weights for frame details. Requirements for the installation site See chapter Technical data for the allowed operation conditions of the drive.
Terminal cover according to VBG 4 regulations For converter modules size H1 - H4 shrouds for protection against contact are provided. Id No. Remark 3ADT631137P0001 H1, H2 3ADV400208P0001 3ADV400207P0001 BE_ABD_001_Abdeckung_a.ai Mount the H1, H2 cover using the existing lateral pins and than swing it down to snap it into the terminal row.
Always follow local regulations. This chapter applies to all DCS880 converter modules. Attention: If the recommendations given by ABB are not followed, the drive may experience problems not covered by warranty. See also Technical Guide.
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Configuration C Line If a dedicated transformer / isolation transformer is used, it is possible to comply with certain connecting conditions per Configuration B without using an additional line reactor. The condition described in Configuration A will then likewise be satisfied, since the u is >...
Semiconductor fuses (F1) Aspects of fusing for the armature and field circuit of DC drives. Unit configuration Protection elements such as fuses or overcurrent trip circuits are required in all cases to protect against further damage. In some configurations, this will entail the following questions: 1.
Conclusion for the field circuit Basically, similar conditions apply for both field and armature circuit. Depending on the converter used (half-controlled bridge, fully controlled bridge), some of the fault sources may not always be applicable. Due to special system conditions, such as supply via an autotransformer or an isolating transformer, new protection conditions may occur.
EMC filters are necessary to fulfil the standard for emitted interference if a converter shall be run at a public low voltage line, in Europe for example with 400 V . Such lines have a grounded neutral conductor. ABB offers suitable three-phase filters for 400 V . For 440 V...
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EMC filters Further information is The paragraphs below describe selection of the electri- • the product's actual emissions. available in the cal components in conformity with the EMC Guideline. The EMC Guideline expects EMC to be taken into Technical Guide: The aim of the EMC Guideline is, as the name implies, account when a product is being developed;...
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≤ 1.2 MVA) zone Product Standard with earthed EN 61800-3 Converter transformer For the DCS880 series, the Earthed iron core limit values for emitted neutral (and earthed Earthed 400 V network I > 400 A interference are complied screen where with neutral conductor ;...
Converters size H1 ... H4 configuration using an OnBoard field exciter Wiring the drive according to this diagram offers the highest degree of monitoring functions done by the drive. DIOGND IACT +24VD AGND DICOM +24VD AGND Off2 (current off) AI3- AI3+ Fan acknowledge * AI2-...
Cooling fans Fan assignment for DCS880 Converter type Size Configuration Fan type DCS880-S0x-0045-04/05 ... 1 x 3110UL DCS880-S0x-00100-05/05 DCS880-S0x-0135-04/05 ... 2 x AFB122 DCS880-S0x-0300-04/05 DCS880-S0x-0315-04/05 ... DCS880-S0x-0450-04/05 DCS880-S0x-0470-04/05 ... 2 x 3110UL DCS880-S0x-0520-04/05 2 x AFB122 DCS880-S0x-0610-04/05 ... 1 x W2E200 ...
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Fan Data for DCS880 (H1 ... H4) 3110UL AFB122 W2E200 W2E 200 W2E 250 W2E 250 24 V intern 24 V intern Rated voltage [V 230; 1~ 115; 1~ 115; 1~ 230; 1~ Tolerance [%] +6 / -10 +6 / -10 ±10 +6 / -10 Frequency [Hz]...
Monitoring the DCS880 power section The power part of converters size H1 ... H6 is monitored by means of a galvanic isolated PTC thermistor. The PTC is installed on the heat sink in an isolated configuration. The PTC's resistance and protective effect correspond to the maximum temperature defined by the type code.
Control panel cable The cable connection of the control panel to the DCS880 converter must not exceed 3 meters (10 ft). The cable type tested and approved by ABB is included in the control panel option kits. Planning the electrical installation...
Connection of a motor temperature sensor to the drive I/O WARNING IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either nonconductive or conductive but not connected to the protective earth. To fulfill this requirement, the connection of a thermistor (or other similar components) to the inputs of the drive can be implemented by 3 alternate ways: 1.
Electrical installation Chapter overview This chapter describes the electrical installation procedure of the DCS880. WARNING A qualified electrician may only carry out the work described in this chapter. Follow Safety instructions on the first pages of this manual. Ignoring the safety instructions can cause injury or death.
IT (ungrounded) systems Don’t use EMC filters in IT systems. The screen winding of existing dedicated transformers must be grounded. For installation without low voltage switch (e.g. contactor, air-circuit-breaker) use an overvoltage protection on the secondary side of the mains transformer. The voltage shift of the isolated supply must not be larger than the voltage shift in case on an earth fault.
Location F-type options and interfaces Connect the signal cables as described below. Tighten the screws to secure the extension modules and the memory unit. X13: Slot1: Control panel For small F-type extension modules control panel interface SDCS- X205: DPI-H01 Memory unit Slot2: For all F-type extension modules (recommended...
Pulse encoder connection Connecting a pulse encoder to the DCS880 converter On the SDCS-CON-H01 it is possible to select the supply voltage using jumper J4D. Hardware configuration Encoder supply SDCS-CON-H01 no sense 24 V no sense The wiring is shown in the figure below. Commissioning hint: = twisted DIFFERENTIAL...
Pulse encoder connection principles Two different encoder connections are available. 1. Differential connection; only pulse encoders generating voltage signals can be used. 2. Single-ended (push pull) connection; only pulse encoders generating voltage signals can be used. Pulse encoder connection principles: Single ended Single ended open collector...
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Jumper settings for differential encoders connected Differential +5V or +24V XENC:8 to SDCS-CON-H01 XENC:1 Jumper SDCS-CON-H01 1 - 2 1 - 2 Single ended 4 - 5 4 - 5 100 nF 7 - 8 7 - 8 XENC:2 5 V: 10 - 11 24 V: 11 - 12 Voltage source SDCS-CON-H01 ENCODER INPUT A XENC:7...
Connecting the signal and control cables Used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal surfaces, if both earthing points belong to the same earth line.
Installation checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the Safety instructions on the first pages of this manual before you work on the unit. MECHANICAL INSTALLATION The ambient operating conditions are allowed (see Environmental Conditions, Current ratings) The unit is mounted properly on a vertical non-flammable wall (see...
Maintenance Chapter overview This chapter contains preventive maintenance instructions. For more information DCS880 Service Manual. Safety WARNING Read the Safety instructions on the first pages of this manual before performing any maintenance on the equipment. Ignoring the safety instructions can cause injury or death.
Technical data Chapter overview The technical data contain the technical specifications of the converter, e.g. the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings and warranty policy. Environmental Conditions System connections Environmental limit values 100 ...
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Regulatory compliance The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries, the components fulfil the requirements of the EU directives, see table below: European Union Directive Manufacturer's Assurance Harmonized Standards Converter module Machinery Directive 2006/42/EC Declaration of Incorporation...
Current ratings - IEC regenerative Internal Size Unit type DC I DC II DC III DC IV field current continu- 100 % 150 % 100 % 150 % 100 % 200 % 4-Q converters 15 min 60 s 15 min 120 s 15 min 10 s...
Current ratings - IEC non regenerative See the current ratings including several standard duty cycles for the DCS880 with 50 Hz and 60 Hz supplies below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of maximum 1000 m above mean sea level: Internal Size...
Control circuit terminals on the SDCS-CON-H01 The control circuit terminals are common for all sizes H1 … H8. Location of the control circuit board SDCS-CON-H01 The SDCS-CON-H01 is mounted on an electronic tray. The electronic tray is attached in the housing by means of two hinges.
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Intermediate cover Technical data 3ADW000462R0101 DCS880 Hardware Manual e a...
Control circuit terminal layout Internal 24 V used External 24 V used DCS880 Reference voltage and analog inputs +VREF +10 V -VREF -10 V AGND Common ground (connected to frame) AI1+ ±10 V or 0 (4) ... 20 mA depending on J1 AI1- AI2+ ±10 V or 0 (4) ...
XAI: Reference voltages and analog inputs +VREF +10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm -VREF -10 V , ±1 % = 1 … 10 k Maximum wire size 2.5 mm = 100 ] depending on J1 AI1+ ±10 V [R ≥...
The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master-follower communication with one master and multiple followers. It is also used for the embedded fieldbus. Set the termination switches J3 (see Jumpers and switches) next to terminal block XD2D to terminated ) at the two physical ends of the drive-to-drive link.
XDIO: Digital inputs / outputs DIO1 Maximum wire size 2.5 mm As input: DIO2 +24 V logic levels: low < 5 V , high > 15 V = 2 k Filter: 0.25 ms As output: Total output current from +24VD is limited to 200 mA Filter: 0.04 ms Parameter settings see DCS880 Firmware Manual Group 11 Standard DIO, FI, FO...
XSMC: Mains contactor MCCOM Fixed output for the mains contactor 250 V / 30 V , 2 A MCNO Maximum wire size 2.5 mm Varistor protected STOCOM Fixed output for safe torque off (STO) zero current monitor 250 V / 30 V , 2 A STONO Maximum wire size 2.5 mm...
Replacing the memory unit Make sure, that the auxiliary power is off. Unscrew the memory unit and pull it out. Replace the memory unit in reverse order. Additional terminals – Use connectors Slot1 … Slot3 for F-type I/O extension modules and F-type fieldbus adapters. –...
Ground isolation diagram +VREF -VREF AGND AI1+ AI1- Common mode voltage AI2+ between channels ± 30 V AI2- AI3+ AI3- AGND AGND IACT XD2D Isolation BGND XRO1, XRO2, XRO3 Switch J6 settings: The ground (DICOM) of digital inputs DI1 … DI5 and DIL is separated from the ground (DIOGND) of digital inputs / outputs DIO1, Open...
Jumpers and switches Jumper / switch Description Positions J1 (AI1) Determines whether analog input AI1 is used as a current Current (I) or voltage input Voltage (U), default J2 (AI2) Determines whether analog input AI2 is used as a current Current (I) or voltage input Voltage (U), default...
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DPI-H01 kit Daisy chain adapters are used to connect several drives to one control panel or to a PC via a control panel. Maximum of 32 nodes are possible. The control panel / PC is the master, while the drives equipped with a daisy chain adapter are followers.
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Installation 1. Inset the four stand offs into the intermediate cover. 2. Connect the patch cable between X13 on the SDCS-CON-H01 and X13 on the SDCS-DPI-H01 adapter. 3. Plug the SDCS-DPI-H01 adapter onto the standoffs. 4. Connect the grounding cable at X1 and the grounding standoff using the screw.
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Chaining a PC via a control panel This figure shows how to chain a PC via a control panel to several units. Note: When a control panel is used for a PC connection, it cannot be used to operate the units. …...
Interface board SDCS-PIN-H01 General The SDCS-PIN-H01 is designed for DCS880 converter modules sizes H1 ... H5 (20 A ... 1190 A). It has 4 different functions: 1. The power supply for all internal voltages of the whole drive and the connected options (H1 ... H5). 2.
Armature circuit interface The function for the armature circuit interface consist of: – Firing the armature bridge of 6 or 12 thyristors. – High ohmic measurement of DC and AC voltages. – Residual measurement current of armature circuit to ground ...
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Layout SDCS-BAB-F01 for module sizes H1 and H2: SF_BABF_001_a.ai T100 Layout SDCS-BAB-F02 for module sizes H3 and H4: SF_BABF_001_a.ai X10 : F- T100 X10 : F+ Location The SDCS-BAB-F0x is located between the power part and the control board SDCS-CON-H01. Functions The SDCS-BAB-F0x is a three-phase half-controlled field exciter.
Circuit diagram Typical armature circuit diagram for module sizes H1 and H2 using SDCS-PIN-H01 and SDCS-BAB-F01: Technical data 3ADW000462R0101 DCS880 Hardware Manual e a...
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Typical armature circuit diagram for module sizes H3 and H4 using SDCS-PIN-H01 and SDCS-BAB-F02: Technical data 3ADW000462R0101 DCS880 Hardware Manual e a...
Dimensions and weights See the dimensional drawings of the DCS880 below. The dimensions are in milllimeters. Size h * w * d [mm] h * w * d [inch] weight [kg] weight [lbs] 370*270*215 14.56*10.63*8.46 370*270*271 14.56*10.63*10.67 460*270*317 18.11*10.63*12.48 645*270*352 25.39*10.63*13.86 750*270*372 29.53*10.63*14.65...
Size H3 DCS880-S01-0315 DCS880-S01-0405 DCS880-S01-0470 DCS880-S02-0350 DCS880-S02-0450 DCS880-S02-0520 600 V Units DCS880-S01-0290 DCS880-S02-0320 Air flow min. min. Field terminals Field terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 208 (PIN-H01) 272 (CON-H01) Screw M10 Earthing M10 4 x 45 = 180 MG_880_003_H3_a.ai Dimensions and weights 3ADW000462R0101 DCS880 Hardware Manual e a...
Size H4 DCS880-S01-0610 DCS880-S01-0740 DCS880-S01-0900 DCS880-S02-0680 DCS880-S02-0820 DCS880-S02-1000 600 V Units DCS880-S01-0590 DCS880-S02-0650 Weight appr. 38 kg min. min. Air flow Field terminals Field terminals Fan terminals Screw M6 Signal terminals Aux. supply terminals Power terminals 147.5 Screw M12 195.5 243 (PIN-H01) 32.5 Earthing M12...
Accessories Fuses and fuse holders IEC Semiconductor fuses and fuse holders for AC and DC power lines The DCS880 size H1 ... H4 requires external mains fuses. For regenerative drives, DC fuses are recommended. The 4 column of the table below assigns the AC fuse to the unit. In case the unit should be equipped with DC fuses, use the same type of fuse as used on the AC side.
Dimensions of fuse holders OFAX xx xxx 170H 3006 (IP00) OFAX 2 S3 170H3006_a.dsf Fuse holder HxWxD [mm] Protection OFAX 00 S3L 148 x 112 x 111 IP20 OFAX 1 S3 250 x 174 x 123 IP20 OFAX 2 S3 250 x 214 x 133 IP20 OFAX 3 S3...
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Line reactors type ND01 to ND06 X, Y, Z A, B, C A, B, C X, Y, Z Line reactor [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm ND 01 ND 02 ND 03 ND 04 ND 05 ND 06 M E _ D R O _ 0 0 1 _ N D 1 - 6 _ a .
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Line reactors type ND13, 14 all busbars are 40 x 10 ±2 ±2 ø1 3 ±1 ±2 M E _ D R O _ 0 0 3 _ N D 1 3 - 1 4 _ a . d s f Line reactors type ND15, 16 all busbars are 60 x 10 ±2 ø1 3...
Line reactors type ND17 ø 1 4 v e r z i n n t t i n - p l a t e d M E _ D R O _ 0 0 5 _ N D 1 7 _ a . d s f Line reactors type ND401 to ND413 (u = 4 %) Line reactors of types ND401 to ND413 are sized to the unit‘s nominal current and frequency (50 /...
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Line reactors type ND401, 402 Line reactor Ø G Ø H = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND401 ND402 Terminals: WAGO Typ 202 UL File E45172 ø H tin-coated ø G ø G+5 F±1 E ±2 ME_DRO_006_ND401-402_a.ai Line reactors type ND403 to ND408 Line reactor...
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Line reactors type ND409 to ND413 Line reactor Ø G Ø H Ø K = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND409 ND410 ND411 2 * 11 ND412 2 * 11 ND413 2 * 11 ø...
Auxiliary transformer (T2) for converter electronics and fans The auxiliary transformer (T2) is designed to supply the module‘s electronics and cooling fans. One transformers power and current allow supplying the single-phase fans and electronics of e.g. two H6 converters. Input voltage: 230 / 380 ...
Other cables DCSLink cable Dismantle for shield grounding 30 mm 10 mm 40 mm Screen 10 mm Cable wire sheath netting Tinfoil black black white white blue blue black black Two cable pairs screen 20 mm screen 20 mm not twisted Heat shrink tubing Heat shrink tubing Cable...
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Accessories 3ADW000462R0101 DCS880 Hardware Manual e a...