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ABB REM630 Product Manual

Relion 630 series motor protection and control
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Relion
630 series
Motor Protection and Control
REM630
Product Guide

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Summary of Contents for ABB REM630

  • Page 1 ® Relion 630 series Motor Protection and Control REM630 Product Guide...

  • Page 2: Table Of Contents

    29. Document revision history.........73 Disclaimer The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document.

  • Page 3: Description

    The pre-defined configuration developed for ® REM630 is a member of ABB’s Relion REM630 can be used as such or easily product family and a part of its 630 series customized or extended with add-on characterized by functional scalability and functions, by means of which the motor flexible configurability.
  • Page 4 Issued: 2011-05-18 GUID-193D49D0-CEA0-46BD-9C08-525B147AE0F0 V2 EN Figure 1. RET630 and REM630 IEDs applied for the incoming feeder and primary switchgear in a single busbar arrangement. The RET630 with preconfiguration A is used for protection and control of the power transformer, the REM630 IEDs with preconfiguration A are used for the circuit-breaker and contactor operated motor feeders.

  • Page 5: Preconfigurations

    HMI, Table 1. REM630 preconfiguration ordering options Description Preconfiguration Preconfiguration A for asynchronous motor Preconfiguration B for asynchronous motor including...
  • Page 6 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 2. Functions used in preconfigurations. Column 'n' shows the total number of available function instances regardless of the preconfiguration selected. Functionality Protection Three-phase non-directional overcurrent, low stage...
  • Page 7 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 2. Functions used in preconfigurations. Column 'n' shows the total number of available function instances regardless of the preconfiguration selected., continued Functionality Directional overpower protection Circuit breaker failure...
  • Page 8 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 2. Functions used in preconfigurations. Column 'n' shows the total number of available function instances regardless of the preconfiguration selected., continued Functionality Three-phase current Three-phase voltage (phase-to-earth voltages) (RMS)

  • Page 9: Protection Functions

    4. Protection functions REM630 also incorporates non-directional and directional earth-fault protection, rotor earth-fault protection and back-up REM630 offers all the functionality needed to overcurrent protection. The IED also offers manage motor starts and normal drive optional negative and positive phase...
  • Page 10 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 GUID-24B763F7-2621-4672-B0A1-06ABD84FD12B V1 EN Figure 3. Protection function overview of preconfiguration B...

  • Page 11: Control

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 5. Control 7. Disturbance recorder The IED incorporates local and remote The IED is provided with a disturbance control functions. The IED offers a number of recorder featuring up to 40 analog and 64 freely assignable binary inputs/outputs and binary signal channels.

  • Page 12: Disturbance Report

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 capacity of storing 1000 events with monitoring comprises the spring charging associated time stamps and user definable time, SF6 gas pressure, the travel-time, event texts. The non-volatile memory retains...

  • Page 13: Current Circuit Supervision

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 the IED. The failures are detected by the 16. Inputs and outputs negative-sequence based algorithm or by the delta voltage and delta current algorithm. Upon the detection of a failure the fuse...
  • Page 14 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 as an input for voltage transducer. The RTD/ voltage metal-clad switchgear applications mA module enables the use of the where additional binary inputs and outputs multipurpose protection functions. These are often required.

  • Page 15: Communication

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 5. Binary input/output options for 6U variants Binary I/O options Binary input configuration Default With one optional binary I/O module With two optional binary I/O modules With three optional binary I/O...
  • Page 16 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 IEC 60870-5-103 is available from optical Ethernet communication based: serial port where it is possible to use serial • SNTP (simple network time protocol) glass fibre (ST connector) or serial plastic •...

  • Page 17: Technical Data

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 18. Technical data Table 7. Dimensions Description Value Width 220 mm Height 177 mm (4U) 265.9 mm (6U) Depth 249.5 mm Weight box 6.2 kg (4U) 5.5 kg (6U) Weight LHMI 1.0 kg (4U)
  • Page 18 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 9. Energizing inputs Description Value Rated frequency 50/60 Hz Operating range Rated frequency ± 5 Hz Current inputs Rated current, I 0.1/0.5 A 1/5 A Thermal withstand capability: •...
  • Page 19 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 11. RTD inputs Description Value Supported RTD sensor 100 Ω platinum TCR 0.00385 inputs (DIN 43760) 250 Ω platinum TCR 0.00385 100 Ω nickel TCR 0.00618 (DIN 43760) 120 Ω...
  • Page 20 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 11. RTD inputs, continued Description Value mA inputs Supported current range -20 mA … +20 mA Current input impedance 100 Ω ± 0.1% Operation accuracy ± 0.1% ± 20 ppm per °C of full-...
  • Page 21 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 14. Power output relays with TCS function Description Value Rated voltage 250 V DC Continuous contact carry Make and carry for 3.0 s 15 A Make and carry for 0.5 s...
  • Page 22 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 18. X4/IRIG-B interface Type Protocol Cable Screw terminal, pin IRIG-B Shielded twisted pair cable row header Recommended: CAT 5, Belden RS-485 (9841- 9844) or Alpha Wire (Alpha 6222-6230) Table 19.
  • Page 23 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 23. Environmental tests Description Type test value Reference Dry heat test (humidity <50%) • 96 h at +55ºC IEC 60068-2-2 • 16 h at +85ºC Cold test •...
  • Page 24 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 24. Electromagnetic compatibility tests Description Type test value Reference 100 kHz and 1 MHz burst IEC 61000-4-18 disturbance test IEC 60255-22-1, level 3 • Common mode 2.5 kV •...
  • Page 25 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 24. Electromagnetic compatibility tests, continued Description Type test value Reference Power frequency immunity Binary inputs only IEC 60255-22-7, class A test IEC 61000-4-16 300 V rms • Common mode 150 V rms •...
  • Page 26 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 25. Insulation tests Description Type test value Reference Dielectric tests: IEC 60255-5 IEC 60255-27 • Test voltage 2 kV, 50 Hz, 1 min 500 V, 50 Hz, 1 min,...
  • Page 27 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 28. EMC compliance Description Reference EMC directive 2004/108/EC Standard EN 50263 (2000) EN 60255-26 (2007) Table 29. RoHS compliance Description Complies with RoHS directive 2002/95/EC...
  • Page 28 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Protection functions Table 30. Three-phase non-directional overcurrent protection (PHxPTOC) Characteristic Value Operation accuracy At the frequency f = f PHLPTOC ±1.5% of the set value or ±0.002 x I PHHPTOC ±1.5% of set value or ±0.002 x I...
  • Page 29 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 31. Three-phase non-directional overcurrent protection (PHxPTOC) main settings Parameter Function Value (Range) Step Start Value PHLPTOC 0.05...5.00 pu 0.01 PHHPTOC 0.10...40.00 pu 0.01 PHIPTOC 0.10...40.00 pu 0.01...
  • Page 30 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 32. Non-directional earth-fault protection (EFxPTOC) Characteristic Value Operation accuracy At the frequency f = f EFLPTOC ±1.5% of the set value or ±0.001 x I EFHPTOC ±1.5% of set value or ±0.002 x I (at currents in the range of 0.1…10 x I...
  • Page 31 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 33. Non-directional earth-fault protection (EFxPTOC) main settings Parameter Function Value (Range) Step Start value EFLPTOC 0.010...5.000 pu 0.005 EFHPTOC 0.10...40.00 pu 0.01 EFIPTOC 0.10...40.00 pu 0.01 Time multiplier EFLPTOC 0.05...15.00...
  • Page 32 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 34. Directional earth-fault protection (DEFxPDEF) Characteristic Value Operation accuracy At the frequency f = f DEFLPDEF Current: ±1.5% of the set value or ±0.002 x I Voltage ±1.5% of the set value or ±0.002 x U...
  • Page 33 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 35. Directional earth-fault protection (DEFxPDEF) main settings Parameter Function Value (Range) Step Start Value DEFLPDEF 0.010...5.000 pu 0.005 DEFHPDEF 0.10...40.00 pu 0.01 Directional mode DEFLPDEF and 1=Non-directional...
  • Page 34 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 37. Rotor earth-fault protection (MREFPTOC) main settings Parameter Function Values (Range) Step Alarm start value MREFPTOC 0.010 - 2.000 0.001 Operate start value MREFPTOC 0.010 - 2.000 0.001...
  • Page 35 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 40. Phase reversal protection (PREVPTOC) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × I = 2.0 x set Start Typical 25 ms (±15 ms)
  • Page 36 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 43. Three-phase thermal overload protection for motors (MPTTR) main settings Parameter Function Value (Range) Step Env temperature MPTTR FLC Only mode Use RTD Set Amb Temp Env temperature set MPTTR -20.0...70.0 deg...
  • Page 37 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 46. Motor load jam protection (JAMPTOC) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × I = 2.0 x set Start Typical 25 ms (±15ms)
  • Page 38 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 50. Loss of load supervision (LOFLPTUC) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × I Typical <330 ms...
  • Page 39 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 54. Stabilized differential protection for motors (MPDIF) Characteristic Value Operation accuracy At the frequency f = fn ±3% of the set value or ±0.002 x In Biased low stage Typical 40 ms (±10 ms)
  • Page 40 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 56. Three-phase overvoltage protection (PHPTOV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × U = 2.0 x set Start Typical 17 ms (±15 ms)
  • Page 41 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 58. Three-phase undervoltage protection (PHPTUV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × U = 0.9 x set Typical 24 ms (±15 ms)
  • Page 42 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 60. Positive-sequence overvoltage protection (PSPTOV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 x U = 1.1 x set...
  • Page 43 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 62. Positive-sequence undervoltage protection (PSPTUV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × U = 0.9 x set Start Typical 28 ms (±15 ms)
  • Page 44 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 64. Negative-sequence overvoltage protection (NSPTOV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × U = 1.1 x set Typical 29 ms (±...
  • Page 45 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 66. Residual overvoltage protection (ROVPTOV) Characteristic Value Operation accuracy At the frequency f = f ±1.5% of the set value or ±0.002 × U = 1.1 x set Typical 27 ms (±...
  • Page 46 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 69. Frequency gradient protection (DAPFRC) main settings Parameter Function Value (Range) Step Start value DAPFRC -10.00...10.00 Hz/s 0.01 Operate delay time DAPFRC 0.120...60.000 s 0.001 Table 70. Overfrequency protection (DAPTOF)
  • Page 47 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 73. Underfrequency protection (DAPTUF) main settings Parameter Function Value (Range) Step Start value DAPTUF 35.0...64.0 Hz Operate delay time DAPTUF 0.170...60.000 s 0.001 Table 74. Three-phase underexcitation protection (UEXPDIS)
  • Page 48 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 76. Directional overpower protection (DOPPDPR) Characteristic Value Operation accuracy Depending on the frequency of the current and voltage measured f=fn ±2 Hz ±3% of the set value or ±0.002 x Sn Typical 20 ms (±15ms)
  • Page 49 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 79. Circuit breaker failure protection (CCBRBRF) main settings Parameter Function Value (Range) Step Current value CCBRBRF 0.05...1.00 pu 0.05 (Operating phase current) Current value Res CCBRBRF 0.05...1.00 pu 0.05...
  • Page 50 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 82. Operation characteristics Parameter Values (Range) Operating curve type 1=ANSI Ext. inv. 2=ANSI Very. inv. 3=ANSI Norm. inv. 4=ANSI Mod inv. 5=ANSI Def. Time 6=L.T.E. inv. 7=L.T.V. inv.
  • Page 51 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 84. Fuse failure supervision (SEQRFUF) Characteristic Value Operation accuracy At the frequency f = f Current: ±1.5% of the set value or ±0.002 × I Voltage: ±1.5% of the set value or ±0.002 × U Operate time •...
  • Page 52 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 89. Energy monitoring (EPDMMTR) Characteristic Value Operation accuracy At all three currents in range 0.10…1.20 x In At all three voltages in range 0.50…1.15 x U At the frequency f = f Active power and energy in range |PF| >...
  • Page 53 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 92. Three-phase voltage measurement (VPHMMXU ) Characteristic Value Operation accuracy At the frequency f = f ±0.5% or ±0.002 x U (at voltages in the range of 0.01...1.15 × U Suppression of harmonics DFT: -50dB at f = n ×...
  • Page 54 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 95. Power monitoring with P, Q, S, power factor, frequency (PWRMMXU) Characteristic Value Operation accuracy At all three currents in range 0.10…1.20 x In At all three voltages in range 0.50…1.15 x U At the frequency f = f Active power and energy in range |PF| >...

  • Page 55: Front Panel User Interface

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 programmable function buttons with LED 19. Front panel user indicators. The 15 programmable alarm LEDs interface can indicate a total of 45 alarms. The local HMI offers full front-panel user-interface...
  • Page 56 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 To ensure grounding of the RTD channels, a For further information regarding different separate cable shield rail is included in the mounting options see the installation manual. IED delivery when the optional RTD/mA module is ordered.

  • Page 57: Selection And Ordering Data

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 labels, one label for each module in the IED. 21. Selection and The module labels state the type and serial ordering data number of each module. The order number consists of a string of...
  • Page 58 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 T B M A A A A E B B B Z E A D A X B DESCRIPTION differential protection N = None Pre- Available analog Available binary in- conf.
  • Page 59 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 T B M A A A A E B B B Z E A D A X B DESCRIPTION Communication serial Communication Ethernet Ethernet 100BaseFX (LC) Ethernet 100BaseTX (RJ-45)
  • Page 60 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 T B M A A A A E B B B Z E A D A X B DESCRIPTION Language English and Chinese Front panel Integrated local HMI...

  • Page 61: Accessories

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Example code: T B M A A A A E B B B Z E A D A X B Your ordering code: Digit (#) 10 11 12 13 14 15 16 17 18 ...

  • Page 62: Tools

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 99. Test switch mounting accessories Item Order number 19" rack mounting kit for one RTXP8 test switch (the test switch is 1KHL400465R0001 not included in the delivery) 19"...
  • Page 63 7.0 or later). For security reasons, the web- device configuration and set-up times. browser based user interface is disabled by Table 102. Tools Configuration and setting tools Version PCM600 2.3 or later Web-browser based user interface IE 7.0 or later REM630 Connectivity Package 1.1 or later...

  • Page 64: Supported Abb Solutions

    By utilizing the Connectivity Packages the IEDs can be readily configured via the PCM600 ABB’s 630 series protection and control IEDs Protection and Control IED Manager and together with the COM600 Station integrated with the COM600 Station...
  • Page 65 COM600 features a web- and management systems such as browser based HMI providing a customizable MicroSCADA Pro and System 800xA. graphical display for visualizing single line Table 104. Supported ABB solutions Product Version Station Automation COM600 3.3 or later MicroSCADA Pro 9.2 SP1 or later...

  • Page 66: Terminal Diagrams

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 26. Terminal diagrams GUID-28C73256-8E73-434F-BA71-FE0AF16DBA64 V1 EN Figure 10. Terminal diagram for REM630...
  • Page 67 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 GUID-5E27DD50-FD15-4824-BDFB-DD52E29730EA V1 EN Figure 11. 630 series BIO module option...
  • Page 68 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 GUID-CB7B1CF8-A0E4-42F5-998C-701641515127 V1 EN Figure 12. 630 series RTD module option...

  • Page 69: References

    The Features and Application tabs contain You will find the latest relevant information product related information in a compact on the REM630 protection IED on the format. product page. GUID-3E17F899-5BED-425E-8639-EBD340DE353D V1 EN Figure 13. Product page...

  • Page 70: Functions, Codes And Symbols

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 28. Functions, codes and symbols Table 105. Functions included in REM630 Functionality IEC 61850 IEC 60617 ANSI Protection Three-phase non-directional PHLPTOC 3I> 51P-1 overcurrent, low stage Three-phase non-directional PHIPTOC 3I>>>...
  • Page 71 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 105. Functions included in REM630, continued Functionality IEC 61850 IEC 60617 ANSI Negative-sequence overvoltage NSPTOV U2> 47O- Residual overvoltage ROVPTOV U0> Frequency gradient DAPFRC df/dt> Overfrequency DAPTOF f>...
  • Page 72 Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 105. Functions included in REM630, continued Functionality IEC 61850 IEC 60617 ANSI Fuse failure supervision SEQRFUF FUSEF Current circuit supervision CCRDIF MCS 3I MCS 3I Trip circuit supervision...

  • Page 73: Document Revision History

    Motor Protection and Control 1MRS756977 D REM630 Product version: 1.1 Issued: 2011-05-18 Table 105. Functions included in REM630, continued Functionality IEC 61850 IEC 60617 ANSI Integer receive GOOSEINTRCV Measured value receive GOOSEMVRCV Single point receive GOOSESPRCV 29. Document revision history...
  • Page 76 Contact us ABB Oy Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 +358 10 22 41094 www.abb.com/substationautomation...

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