Philips XENIUM 9@9 e Service Manual
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Philips XENIUM 9@9 e Service Manual

Philips 661
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See also: User Manual
Depart. Technical support- CM640
PHILIPS Consumer
Communications
Centre du Mans
r
© PHILIPS ELECTRONICS N.V. 1999
All rights reserved. Reproduction in whole
or in part is prohibited without the written
consent of the copyright owner.
PROCEDURE
Service Repair Support
SERVICE MANUAL
Repair for Cellular Telephone
XENIUM 9@9 e / PHILIPS 661
LEVEL 1 / LEVEL 2
Elegant Silver
COMPANY RESTRICTED
VY-V-640-P661
Page : 1 of 70
Langue : EN
Date : 19/09/05
Executive Black
VY-V-640-P661

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  • Page 1 Page : 1 of 70 Centre du Mans Langue : EN Date : 19/09/05 SERVICE MANUAL Repair for Cellular Telephone XENIUM 9@9 e / PHILIPS 661 LEVEL 1 / LEVEL 2 Elegant Silver Executive Black © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved.
  • Page 2 Langue : EN Date : 19/09/05 SERVICE MANUAL Last updates: DATE MODIFICATION PAGE 19/09/05 CREATION © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 3: Table Of Contents

    MMS T .......................39 ROCEDURE ......................41 NFRARED ROCEDURE ......................42 AMERA ROCEDURE ASSEMBLY / DISMANTLEMENT PROCEDURES ..........43 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 4 ...........................64 XPLODED VIEW 10.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS ....65 11.0 RECOMMENDED PART LIST CT6608 PHILIPS XENIUM 9@9 I / 660 ..67 ANNEX 1 ..............................68 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 5: Purpose

    This document establishes the functional test and inspection procedures for the second level service repair of the PHILIPS XENIUM 9@9 e transceiver. SCOPE The test plan is applicable to all levels of service repair of the PHILIPS XENIUM 9@9 e transceiver. REFERENCE None.

  • Page 6: Test And Inspection Plan

    Langue : EN Date : 19/09/05 TEST AND INSPECTION PLAN The test plan is derived from the Product Test Reference of PHILIPS XENIUM 9@9 e. User Interface Test Use the Test SIM Card to test the transceivers as follows : •...
  • Page 7 This reasoning is based on the fact that all BLER CS1 to CS4 the protocol steps (GPRS attach, GPRS detach, …) are achieved on the GSM/DCS bands and validated by Philips Approval [Sequencer] department. The new parameter to check, introduced by GPRS, would be BLER (Blocks Error Rate).

  • Page 8: 7.0 Before Starting

    Centre du Mans Langue : EN Date : 19/09/05 BEFORE STARTING Description Of The Transceiver © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 9 Langue : EN Date : 19/09/05 Description Of The Display DAT E CLOCK BIG DISPLAY SMALL DISPLAY © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 10 Press OK to access the main menu when in idle mode, then use the central navigation key ( , ) to browse the icons and lists. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 11 To remove the battery, pull the inner clips outwards, and then remove the battery by pulling it up from the bottom. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 12: Emoving T He Sim-C Ard

    • Switch off the phone and remove the battery. • Slide the SIM card holder to unlock it and then lift it up on its hinge (1). • Remove the SIM card. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 13: B Attery

    Replace the back cover of your phone: hook the front housing onto the hinges on the top of the phone, then press the bottom down until the latch catches. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 14: B Attery

    8,5 hours and stand-by time up to 850 hours. If the battery is completely flat, the battery icon will only reappear after 2 or 3 minutes of charging. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 15: P Resentation

    Infrared Quick Presentation Philips XENIUM 9@9 e integrates the infrared technology (also called IrDA), that allows to send or receive data to and from other IrDA-compliant devices through a wireless link (e.g., another mobile phone, a PC or PDA, a printer etc.).

  • Page 16: Resentation

    7.10 Java Quick Presentation Philips XENIUM 9@9 e features JAVA, which allows you to run JAVA compatible applications. Java allows you to display a list of applications, games and services, and to select most interesting. The application is then sent by radio connection towards your Mobile, where it is installed and immediately usable.
  • Page 17 TV or VCR. For More Information concerning function, please read user Guide. TV Slideshow © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 18: 8.0 Test Procedures

    Langue : EN Date : 19/09/05 TEST PROCEDURES Initial Functional check for PHILIPS XENIUM 9@9 e 8.1.1 Insert the Test Production Card into the SIM reader at the back of the mobile phone and clip a charged battery on the phone.
  • Page 19 Press Key *: Manual test bad No PC detected. Press Key * again IDLE STATE Key 0012 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 20 Key 0016 Press Key OK: "KEY WITHOUT TEST" Press Key again IDLE STATE Key 0015 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 21 Updating flash No PC detected END OF MAT End of functional test procedure remove the battery. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 22 8.1.6 If the product is good, it is considered as a NFF (No Fault Found) product. All the NFF products must be directly returned to the customer. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 23 Generally the test sequences built inside the testers will be used to check the mobile. You must assess that the test sequences limits comply with the standard specifications and defined test plan. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 24 (powermeter recommended). It is the only way to ensure good contact between antenna and main board. This warning doesn't apply when using an antenna coupler. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 25 1, 62, 124 -102 dBm If a phone is out of the specifications, it must be sent to the Repair Centre. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 26 512, 700, 885 -102dbm If a phone is out of the specifications, it must be sent to the Repair Centre. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 27 2.44% 512, 810 -102dbm If a phone is out of the specifications, it must be sent to the Repair Centre. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 28 GSM 900/1800 on all timeslot and conf. 13.16.2 If a phone is out of the specifications, it must be sent to the Repair Centre. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 29 Just after charger plugging a pre-charge current less than 100 mA can be observed during first seconds. After few seconds a charge current ≥500 mA approx. has to be observed - Unplug the charger © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 30 A current consumption of 220 < I (mA) < 245 can be observed. - Remove the battery. - Gently slide the card out away from the Product © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 31 8.4.2 W@P Menu explanation (to be checked using the Operator Simcard) When you launch Wap functions, you see this screen. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 32 Network > Access settings. In the list that appears, select the connection setting of your choice. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 33 Each computer has its own IP address. For W@P application, IP address is used to access the gateway. This parameter is provided by the operator. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 34 Wait 5 seconds Clip the battery again Turn on the mobile Check that the parameters are still present. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 35 Note: The phone can not be switched off with ON/OFF key when W@P application is used. It has not to be considered as a bug. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 36 A W@P page may be displayed on the mobile phone screen of a competitor and not by the Philips transceiver. The help desk /ASC/NSC operator will have to explain that the W@P navigators are different. Sometimes, contents of particular pages can be decoded by a navigator and not by another (idem for Netscape and Internet Explorer).
  • Page 37 Press OK to access to the carrousel, select Message, press OK, then select the E-mail icon and press OK. Then proceed as explain in the User Guide (Chapter 8 – page 28) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 38 The mobile phone has to be considered as a defective one only if the memory test or the functional & radio tests are wrong © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 39 MMS parameters settings (to be checked using the Operator Simcard) Phone may have been pre-configured to directly access the services offered. If not, settings can be configured “over the air “ via the Club Philips website. Connect to : http://www.club.philips.com Please check the User Guide (Chapter 8 –...
  • Page 40 The mobile phone has to be considered as a defective one only if the memory test or the functional & radio tests are wrong © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...

  • Page 41: P Rocedure

    In the same time, with the reference product” from “Multimedia” Menu, send a picture or melody or …. After, invert the reception and emission product to test customer product in the two modes. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 42: P Rocedure

    After test, don’t forget to delete picture test. IMPORTANT: If you find a defective camera module by the test described above, you must exchange it by a new one. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 43: 9.0 Assembly / Dismantlement Procedures

    Slide the SIM card holder to unlock it and then lift it up on its hinge (1). Remove the SIM card. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 44 9.1.2 Remove the Screws Using a standard Screwdriver : Torx 0.6, remove the 4 screws present on the back of the phone. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 45 Extract the MAIN BOARD (PCBA) from the assembly. Then disconnect the data connector (flex circuit). © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 46 The KEYPAD ASS’Y ( Pos 0110) and the MICROPHONE ( Pos 1535) can be extracted from the Front Housing Modem ass’y. KEYPAD ASS’Y ( Pos 0104) MIC KUF4623-018061 ( Pos 1535) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 47 9.1.6 Antenna Dismantlement Detach the ANTENNA ASS’Y ( Pos 9708) from the Main Board (PCBA). © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 48 SIDE KEY FLEX ASS’Y 1501 CON RF MM8430-2600B 7680 DIO IRD RPM872-E2A 1550 CON OTH I/O RECEPTACLE AXR511889501 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 49 Once the Window is removed, place a protection film over the LCD display. Big Window ass’y © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 50 Front Housing ( Pos 9708). Housing. EAR/LSP SDSR-1426L-032P ( Pos 1530) Foil Big LCD Shielding ( Pos 0320) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 51 Detach the Vibrator from its slot. Extract the LCD module from the VIB - P - 2921 (Pos 1545) housings. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 52 CELLon ½ module assembly The Small window can be detached form the Flip Rear Housing. Small Window ass’y © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 53 FLEX MODEM LCD ASS'Y Hinge (NH-M50H-451) ( Pos 0013) Rear Housing flip Front Housing modem © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 54 ( Pos 1545) soldering area EAR/LSP SDRS-1634W-016 ( Pos 1730) soldering area ibrator wires have to be driven under the shieldings. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 55 ( Pos 0321) CELLON ½ MODULE ASSEMBLY ( Pos 9907) FLEX MODEM LCD ASS'Y ( Pos 0013) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 56 LCD module, Solder the Vibrator ( VIB – P-2921, Pos 1545) and the oudspeaker ( EAR/LSP SDRS-1634W-016, Pos 1730). espect polarity. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 57 Connect the FLEX MODEM LCD ASS'Y ( Pos 0013) to the LCD module. VIB – P-2921 ( Pos 1545) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 58 Flip assembly. ress on both sides of the Flip assembly and on the top to make sur e it is well close © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 59 Using a ionizing gun, make sure there is no dust or finger prints below the windows and over the LCD display. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 60 KEYPAD ASS’Y ( Pos 0104) MIC KUF4623-018061 ( Pos 1535) ake sure that the microphone spring contacts are present. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 61 (Pos 0203) is present otherwise stick it. Add the METAL DOME KEYPAD (Pos 0101). Pay attention to proper positioning. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 62 Flex Circuit. hen set the PCBA in the housing. Pay attention to: SIDE KEY FLEX ASS’Y , the Data (bottom) connector, the data connector gasket. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 63 The product assembly is now over. Make sure the humidity sticker is present on the back of the phone. You can replace the Battery Cover and the Data connector protection (X1b IO cover) © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 64 Page : 64 of 70 Centre du Mans Langue : EN Date : 19/09/05 Exploded view © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

  • Page 68: Solutions In Case Of Problems During The Tests

    If everything works in test configuration that means that a phone setting is disabled or does not suit well. It can be solved in the phone menu. Otherwise dismantle the product change the LCD. If with a new LCD the problem remains, swap the board. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 69 If the problem remains, swap the board. 10.9 Problems to send SMS messages Check the Center number. It may be empty or wrong. © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written...
  • Page 70 Date : 19/09/05 11.0 RECOMMENDED PART LIST CT6608 PHILIPS XENIUM 9@9 e / 661 ee File " PHILIPS 661 Lvl2 Components List.pdf " under the Internet Web Site in " Technical Support \ Component List \ Wireless \ PHILIPS 66x " section http://philipscscc.soft2you.net/...
  • Page 71 篮牙功能不能操作 / 问题 Voice dial problem 声控问题 Ems malfunction 短信故障 E-mail malfunction 邮件故障 Games malfunction 游戏问题 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 72 Vibrator not operable 无振动 / 振动问题 Pilot/compass key not 旋转 / 方向键问题 Foreign parts inside new code © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
  • Page 73 Does not read SIM card 不读 SIM 卡 old code=790 Sim blocked SIM 卡上锁 Imsi failure IMSI 失败 © PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P661 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.

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