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SERVICE MANUAL
Ver. 1.1 2006.01
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
With 3.2-ohm loads, both channels driven
from 100 - 10,000 Hz; rated 1.7 W per
channel-minimum RMS power, with no
more than 10 % total harmonic distortion
in AC operation.
Other specifications
CD player section
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 W
(This output is the value measured at a distance
of about 200 mm from the objective lens surface
on the optical pick-up block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm)
(CLV)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/—2 dB
Sony Corporation
9-879-392-02
Personal Audio Division
2006A05-1
Published by Sony Techno Create Corporation
© 2006.01
Model Name Using Similar Mechanism
Optical Pick-up Block Name
Optical Pick-up Name

SPECIFICATIONS

Wow and flutter
Below measurable limit
Radio section
Frequency range
FM: 87.5 - 108 MHz
AM: 530 - 1 710 kHz
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
General
Speaker
1
Main speaker: 8 cm ( 3
in.) dia., 3.2 ohms,
4
cone type (2)
Outputs
Headphones jack (stereo minijack)
For 16 - 64 ohms impedance headphones
Power output
2.3 W + 2.3 W (at 3.2 ohms, 10% harmonic
distortion)
Power requirements
For player:
120V AC, 60 Hz
9 V DC, 6 size C (R14) batteries
For remote control:
3 V DC, 2 size AAA (R03) batteries
ZS-Y3
Power consumption
16 W
Battery life
For player:
CD playback
Sony R14P: approx. 1.5 h
Sony alkaline LR14: approx. 8 h
Radio reception
Sony R14P: approx. 6 h
Sony alkaline LR14: approx. 20 h
Dimensions
Approx. 455 × 214 × 180 mm (w/h/d)
(18 × 8
× 7
1
/
1
/
inches) (incl. projecting parts)
2
8
Mass
Approx. 3.5 kg (7 lb. 11 oz) (incl. batteries)
Supplied accessory
AC power cord (1)
Remote control (1)
Design and specifications are subject to change
without notice.
PERSONAL AUDIO SYSTEM
US Model
ZS-X1
KSM-213RAP
KSS-213R

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Summary of Contents for Sony ZS-Y3

  • Page 1: Specifications

    RMS power, with no FM: 87.5 - 108 MHz Sony R14P: approx. 1.5 h more than 10 % total harmonic distortion AM: 530 - 1 710 kHz Sony alkaline LR14: approx. 8 h in AC operation. Antennas Radio reception FM: Telescopic antenna Other specifications Sony R14P: approx.
  • Page 2: Table Of Contents

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE Earth Ground PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR Fig.
  • Page 3: Servicing Notes

    ZS-Y3 SECTION 1 SERVICING NOTES LASER DIODE AND FOCUS SEARCH OPERATION NOTES ON HANDLING THE OPTICAL PICK-UP CHECK BLOCK OR BASE UNIT During normal operation of the equipment, emission of the laser The laser diode in the optical pick-up block may suffer electrostatic...
  • Page 4 ZS-Y3 HARNESS SETTING H/P board TU board MAIN board...
  • Page 5: General

    ZS-Y3 SECTION 2 This section is extracted from instruction manual. GENERAL Location of controls Remote Control > RADIO PRESET + OPR/BATT indicator BAND PRESET – AUTO PRESET POWER Remote sensor POWER SOUND FUNCTION VOLUME +*, – SLEEP MEGA BASS BAND PRESET +, –...
  • Page 6: Disassembly

    ZS-Y3 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW 3-2. CABINET (REAR) ASSY 3-6. LCD BOARD (Page 7) (Page 9) 3-3. CABINET (UPPER) BLOCK (Page 7) 3-4. CHASSIS ASSY (Page 8) 3-5.
  • Page 7: Cabinet (Rear) Assy

    ZS-Y3 Note: Follow the disassembly procedure in the numerical order given. 3 three screws (B2.6) 3-2. CABINET (REAR) ASSY 4 nine screws (B2.6) 7 cabinet (rear) assy 2 three screws (B2.6) 6 connector (CN901) 1 battery lid 3-3. CABINET (UPPER) BLOCK 9 two screws (B2.6)
  • Page 8: Chassis Assy

    ZS-Y3 3-4. CHASSIS ASSY 9 chassis assy 8 two screws (B2.6) 3 connector 4 TU board 5 flexible flat cable (27 core) (CNP1) (CN803) 7 two screws (B2.6) 6 connector (CNP808) 1 screw (B2.6) 3-5. CD BLOCK ASSY 8 four screws 7 spring (CD block) (B2.6)
  • Page 9: Lcd Board

    ZS-Y3 3-6. LCD BOARD 8 panel (CD (3)) sub assy 4 CD window 9 flexible flat cable (27 core) (CN401) 0 LCD board 7 two screws 6 three screws 5 CD ring 3 seven screws...
  • Page 10: Electrical Adjustments

    ZS-Y3 SECTION 4 ELECTRICAL ADJUSTMENTS 0 dB=1 µV TUNER SECTION AM IF ADJUSTMENT Adjust for a maximum reading on level meter [AM] 450 kHz Setting: Function: RADIO AM FREQUENCY COVERAGE ADJUSTMENT RADIO, AUTO PRESET, BAND button: AM Adjustment Part Frequency Display Reading on Digital Voltmeter 1.0 ±...
  • Page 11 ZS-Y3 Adjustment and Connecting Location: – TU Board (Component Side) – T2 FM IF Adjustment AM Frequency Coverage Adjustment T1 AM IF Adjustment FM Frequency Coverage Adjustment FM Tracking Adjustment AM Tracking Adjustment – TU Board (Conductor Side) – (ANT)
  • Page 12 ZS-Y3 CD SECTION CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias. Focus Bias Check 1. Connect a oscilloscope to TP (RF) and TP (GND) on the CD board. 2. Insert the disc (YEDS-18). (Part No.: 3-702-101-01) 3.
  • Page 13: Diagrams

    ZS-Y3 SECTION 5 DIAGRAMS • Note for Printed Wiring Boards and Schematic Diagrams Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. (p: pF) •...
  • Page 14 ZS-Y3 • Circuit Boards Location LCD board KEY (POWER) board MAIN board CD board KEY (VOL) board H/P board TU board KEY (OPEN) board BATTERY (L) board DOOR SW board POWER board BATTERY (R) board...
  • Page 15: Block Diagram - Cd Servo Section

    ZS-Y3 5-1. BLOCK DIAGRAM – CD SERVO SECTION – OPTICAL PICK-UP BLOCK CD L-OUT LCHO (Page 17) (KSM-213RAP) INTERPOLATION SLICE ERROR MUTE DIGITAL FIN2 EFMIN LEVEL CORRECTION & FILTER CONTROL AUDIO CD RCHO ATTENUATION & R-CH DETECTOR DEEMPHASIS 1-bit DAC...
  • Page 16: Block Diagram - Tuner Section

    ZS-Y3 5-2. BLOCK DIAGRAM – TUNER SECTION – FM IFT FM/AM RF AMP, MIX, OSC, FM IF FM/AM IF AMP, DET, MPX ANT1 FM TELESCOPIC ANTENNA L-OUT TU L-OUT IF-IN RF-IN MIX-OUT FM IF (Page 17) -OUT RF AMP MUTE...
  • Page 17: Block Diagram - Main Section

    ZS-Y3 5-3. BLOCK DIAGRAM – MAIN SECTION – • R-ch is omitted due to same as L-ch. R-CH • SIGNAL PATH : FM CD L-OUT (Page 15) CD-L : CD PLAY J321 POWER SELL 2 L-IN IC302 TU L-OUT (Page 16)
  • Page 18: Printed Wiring Board - Cd Board

    ZS-Y3 5-4. PRINTED WIRING BOARD – CD BOARD – • See page 14 for Circuit boards Location. :Uses unleaded solder. CD BOARD R715 R714 C727 JW703 JW705 C711 C709 C716 FB701 R723 C754 JC704 R732 JW730 C755 C717 IC701 L706...
  • Page 19: Schematic Diagram - Cd Board

    ZS-Y3 5-5. SCHEMATIC DIAGRAM – CD BOARD – • See page 22 for Waveforms. • See page 30 for IC Block Diagrams. C726 1000p C725 1000p C724 C723 0.01 C722 C721 C720 S701 (LIMIT) C750 C746 C747 R724 C751 C742...
  • Page 20: Printed Wiring Board - Tu Board

    ZS-Y3 5-6. PRINTED WIRING BOARD – TU BOARD – • See page 14 for Circuit boards Location. :Uses unleaded solder. ANT1 FM/TV TELESCOPIC ANTENNA JC12 (ANT) MAIN BOARD CN802 (Page 23) MAIN BOARD CN801 (Page 23) 1-688-455- (11) • Semiconductor Location Ref.
  • Page 21: Schematic Diagram - Tu Board

    ZS-Y3 5-7. SCHEMATIC DIAGRAM – TU BOARD – • See page 22 for Waveform. • See page 30 for IC Block Diagrams. AM FERRITE-ROD ANTENNA 220p (VT) KV1520NT 100p AM OSC 0.22 0.001 FREQUENCY COVERAGE JC12 JC11 0.01 220k 100p 0.01...
  • Page 22 ZS-Y3 • Waverforms – CD Board – – TU Board – – MAIN Board – IC701 4 (RF) IC2 w; (XOUT) IC802 rk (X1A) (CD Play Mode) 0.65 to 1.4 Vp-p 3.2 Vp-p 1.05 Vp-p 13.3 µ s 13.3 µ s 500 mV/DIV, 5 µ...
  • Page 23: Printed Wiring Boards - Main Section

    ZS-Y3 5-8. PRINTED WIRING BOARDS – MAIN SECTION – • See page 14 for Circuit boards Location. :Uses unleaded solder. CD BOARD CNP702 (Page 18) MAIN BOARD • Semiconductor Location Ref. No. Location JW342 R102 D301 D-11 R303 JW341 C960...
  • Page 24: Schematic Diagram - Main Section (1/2)

    ZS-Y3 5-9. SCHEMATIC DIAGRAM – MAIN SECTION (1/2) – • See page 31 for IC Block Diagram. (1/2) R204 R104 R205 R105 R203 R103 2.2k 2.2k C101 C117 R102 CD-LCH C105 R130 R125 0.001 4.7k R230 R225 CD-RCH R323 C324 4.7k...
  • Page 25: Schematic Diagram - Main Section (2/2)

    ZS-Y3 5-10. SCHEMATIC DIAGRAM – MAIN SECTION (2/2) – • See page 22 for Waveforms. • See page 32 for IC Pin Function Description. R893 (2/2) IC803 R836 R835 CAT24WC02WI-1.8 CN804 R837 KEY-2(C) R860 R859 4.7k R833 R834 4.7k (Page 27)
  • Page 26: Printed Wiring Boards - Key Section

    ZS-Y3 5-11. PRINTED WIRING BOARDS – KEY SECTION – • See page 14 for Circuit boards Location. :Uses unleaded solder. LCD BOARD DOOR SW BOARD MAIN BOARD CN803 S401, 402 (Page 23) S404 – 417 R413 R412 R415 R416 C407...
  • Page 27: Schematic Diagram - Key Section

    ZS-Y3 Ver. 1.1 5-12. SCHEMATIC DIAGRAM – KEY SECTION – S401 POWER CN402 KEY-2(A) KEY-2(B) R401 S402 REMOCON SLEEP R403 R402 REMOCON_VCC OPR BATT (Page 25) LCD401 LIQUID CRYSTAL DISPLAY REMOTE CONTROL RECEIVER IC401 PRM7140-V4 D405 SLR343BBT3FXG (for BLACK) SLR343EBT (for WHITE)
  • Page 28: Printed Wiring Boards - Power Section

    ZS-Y3 5-13. PRINTED WIRING BOARDS – POWER SECTION – • See page 14 for Circuit boards Location. :Uses unleaded solder. MAIN BOARD CN303 (Page 23) POWER BOARD CN901 C906 C905 CN903 CN902 C902 D901 C903 C901 BATTERY (R) BOARD D902...
  • Page 29: Schematic Diagram - Power Section

    ZS-Y3 5-14. SCHEMATIC DIAGRAM – POWER SECTION – JW901 CN903 JW905 TP906 TP903 JW902 BATT JW906 TP905 TP902 WP901 TP904 TP901 JW903 DRY BATTERY JW904 SIZE"C" (IEC DESIGNATION R14) 6PCS. 9V J901 CN901 AC IN AC.HI C901 0.022 (Page 24)
  • Page 30 ZS-Y3 • IC Block Diagrams IC702 BA5826FP-E2 – CD Board – IC701 LC78646E-E SP– D.BUFF SL– D.BUFF LEVEL D.BUFF SHIFT 78 77 76 75 74 73 72 71 69 68 67 66 65 64 63 62 61 D.BUFF SPIN LEVEL...
  • Page 31 ZS-Y3 – MAIN Board – IC301 BD3870FS-E2...
  • Page 32 ZS-Y3 • IC Pin Function Description MAIN BOARD IC802 MB89498PF-G-102-BNDE1 (SYSTEM CONTROLLER) Pin No. Pin Name Description — Power supply terminal (+3.3V) 2 to 4 SIMUKE1 to SIMUKE3 Destination setting terminal TEST-A Test mode setting terminal Normally fixed at “H”...
  • Page 33 ZS-Y3 Pin No. Pin Name Description CD-ON CD power on/off control signal output terminal “H”: CD on A-MUTE Audio muting on/off control signal output terminal “H”: muting — Not used TU-ON Tuner power on/off control signal output terminal “H”: tuner on LIGHT —...
  • Page 34: Exploded Views

    ZS-Y3 Ver. 1.1 SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Color Indication of Appearance Parts The components identified by mark 0 or may have some difference from the original Example: dotted line with mark 0 are critical for safety.
  • Page 35: Cabinet Front Section

    ZS-Y3 Ver. 1.1 6-2. CABINET FRONT SECTION supplied supplied not supplied supplied SP101 supplied supplied SP201 chassis section supplied supplied not supplied TU board supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-916-01 FOOT (FRONT), RUBBER...
  • Page 36: Chassis Section

    ZS-Y3 Ver. 1.1 6-3. CHASSIS SECTION not supplied CD lid section 144 111 PL801 133 141 optical pick-up block section (KSM-213RAP) not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-831-718-11 CABLE, FLEXIBLE FLAT (14 CORE) A-1101-336-A MAIN BOARD, COMPLETE 3-252-828-01 SCREW (B2.6), (+) PWH TAPPING...
  • Page 37: Cd Lid Section

    ZS-Y3 Ver. 1.1 6-4. CD LID SECTION LCD board LCD401 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-253-143-01 SCREW (B2.6), (+) P TAPPING 3-265-869-01 DIFFUSER (3) 3-017-951-02 PLATE, CHUCKING 3-265-861-01 PLATE, LIGHT GUIDE3 1-471-332-11 MAGNET 3-265-859-01 HOLDER, LCD 3-254-151-01 SCREW (B2.6), (+) P TAPPING...
  • Page 38: Optical Pick-Up Section (Ksm-213Rap)

    ZS-Y3 6-5. OPTICAL PICK-UP SECTION (KSM-213RAP) not supplied (SPINDLE (M701)) M702 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-2055-479-1 CHASSIS ASSY RAP (RP), MOTOR 2-626-908-01 SHAFT, SLED (including M701 (SPINDLE)) 2-174-500-01 SCREW (2X3) * 552...
  • Page 39: Electrical Parts List

    ZS-Y3 SECTION 7 BATTERY (L) BATTERY (R) ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference number, parts list may be different from the parts are seldom required for routine service.
  • Page 40 ZS-Y3 DOOR SW KEY (OPEN) KEY (POWER) KEY (VOL) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R708 1-216-833-11 METAL CHIP 1/10W < JACK > R709 1-216-837-11 METAL CHIP 1/10W R710 1-216-829-11 METAL CHIP 4.7K 1/10W...
  • Page 41 ZS-Y3 Ver. 1.1 KEY (VOL) MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > S414 1-771-349-21 SWITCH, TACT (TUNE +) S415 1-771-349-21 SWITCH, TACT (TUNE –) S405 1-771-349-21 SWITCH, TACT (VOLUME –) S416...
  • Page 42 ZS-Y3 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C321 1-104-662-91 ELECT 22uF CN802 1-815-447-11 PIN, CONNECTOR (PWB) 6P C322 1-126-947-11 ELECT 47uF CN803 1-779-295-11 CONNECTOR, FFC (LIF (NON-ZIF)) 27P * CN804 1-695-326-31 PIN, CONNECTOR (PC BOARD) 3P...
  • Page 43 ZS-Y3 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q957 8-729-028-90 TRANSISTOR DTA143ZUA-T106 R324 1-216-857-11 METAL CHIP 1/10W Q958 8-729-028-99 TRANSISTOR DTC114YUA-T106 R325 1-216-821-11 METAL CHIP 1/10W < RESISTOR > R326 1-216-821-11 METAL CHIP 1/10W...
  • Page 44 ZS-Y3 MAIN POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R859 1-216-821-11 METAL CHIP 1/10W R860 1-216-829-11 METAL CHIP 4.7K 1/10W < CAPACITOR > R861 1-216-821-11 METAL CHIP 1/10W R862 1-216-821-11 METAL CHIP 1/10W C901 1-162-995-11 CERAMIC CHIP 0.022uF...
  • Page 45 ZS-Y3 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-107-826-11 CERAMIC CHIP 0.1uF JC34 1-216-864-11 SHORT CHIP 1-164-230-11 CERAMIC CHIP 220PF 1-162-927-11 CERAMIC CHIP 100PF < COIL > 1-162-919-11 CERAMIC CHIP 22PF 1-409-775-11 COIL, AIR-CORE 1-162-915-11 CERAMIC CHIP 10PF 0.5PF...
  • Page 46 ZS-Y3 Ver. 1.1 Ref. No. Part No. Description Remark X-2055-479-1 CHASSIS ASSY RAP (RP), MOTOR (including M701 (SPINDLE)) 0 555 8-820-161-02 OPTICAL PICK-UP (KSS-213R/C2RP) ANT1 1-501-883-21 ANTENNA, TELESCOPIC 0 F901 1-533-450-12 FUSE, GLASS TUBE (DIA. 5) (2.5A/125V) M702 X-2162-712-2 GEAR ASSY (R) (RP), MOTOR (SLED)
  • Page 47 ZS-Y3 MEMO...
  • Page 48: Revision History

    ZS-Y3 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2005.03...

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