ABB ACS880-01 Hardware Manual
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ABB ACS880-01 Hardware Manual

0.55 to 250 kw, 0.75 to 350 hp
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ABB industrial drives
Hardware manual
ACS880-01 drives
(0.55 to 250 kW, 0.75 to 350 hp)

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Summary of Contents for ABB ACS880-01

  • Page 1 ABB industrial drives Hardware manual ACS880-01 drives (0.55 to 250 kW, 0.75 to 350 hp)

  • Page 2: List Of Related Manuals

    3AUA0000099663 ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689 ACS880-01 +P940/+P944 drives for cabinet installation supplement 3AUA0000145446 ACS880-01 assembly drawings for cable entry boxes of IP21 frames 3AUA0000119627 R5 to R9 ACS880-01 +H358 gland plate installation guide 3AD50000034735 ACS-AP-x assistant control panels user’s manual...
  • Page 3 Hardware manual ACS880-01 drives (0.55 to 250 kW, 0.75 to 350 hp) Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation 8. Start-up  2017 ABB Oy. All Rights Reserved. 3AUA0000078093 Rev M EFFECTIVE: 2017-08-08...

  • Page 5: Table Of Contents

    Table of contents List of related manuals ............2 1.
  • Page 6 HX_ and AM_ ............64 Additional requirements for ABB high-output and IP23 motors ....65 Additional requirements for non-ABB high-output and IP23 motors .
  • Page 7 Signals in separate cables ..........76 Signals allowed to be run in the same cable .
  • Page 8 DC connection ............110 Connecting the control cables .
  • Page 9 IP21 frame R5 types ACS880-01-xxxx-7 ....... . . 139...
  • Page 10 Control unit (ZCU-12) connection data ......... 198 Efficiency .
  • Page 11 13. Safe Torque off function Contents of this chapter ........... . . 235 Description .
  • Page 12 Providing feedback on ABB Drives manuals ........

  • Page 13: Safety Instructions

    Safety instructions 13 Safety instructions What this chapter contains This chapter contains the safety instructions which you must obey when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions before you work on the unit.

  • Page 14: Safety In Installation And Maintenance

    14 Safety instructions Safety in installation and maintenance  Electrical safety These warnings are intended for all who work on the drive, motor cable or motor. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: •...

  • Page 15: Grounding

    Safety instructions 15 Grounding These instructions are intended for all who are responsible for the grounding of the drive. WARNING! Ignoring the following instructions can cause physical injury, death, increased electromagnetic interference and equipment malfunction: • Ground the drive, motor and adjoining equipment to ensure personnel safety in all circumstances, and to reduce electromagnetic emission and interference.

  • Page 16: Permanent Magnet Motor Drives

    16 Safety instructions Permanent magnet motor drives These are additional warnings concerning permanent magnet motor drives. WARNING! Ignoring the instructions can cause physical injury or death, or damage to the equipment: • Do not work on the drive when the permanent magnet motor is rotating. Also, when the supply power is switched off and the inverter is stopped, a rotating permanent magnet motor feeds power to the intermediate circuit of the drive and the supply connections become live.

  • Page 17: General Safety

    Safety instructions 17 General safety These instructions are intended for all who install and service the drive. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • Use safety shoes with a metal toe cap to avoid foot injury. Wear protective gloves and long sleeves.

  • Page 18: Printed Circuit Boards

    18 Safety instructions  Printed circuit boards WARNING! Ignoring the following instructions can cause damage to the printed circuit boards: • Wear a grounding wrist band when handling the boards. Do not touch the boards unnecessarily. The printed circuit boards contain components sensitive to electrostatic discharge.

  • Page 19: Permanent Magnet Motor Drives

    Safety instructions 19 • When the control location is not set to local, the stop key on the control panel will not stop the drive. Permanent magnet motor drives WARNING! Do not run the motor over the rated speed. Motor overspeed leads to overvoltage which may damage or explode the capacitors in the intermediate circuit of the drive.
  • Page 20 20 Safety instructions...

  • Page 21: Introduction To The Manual

    Introduction to the manual 21 Introduction to the manual What this chapter contains This chapter describes the manual. It contains a flowchart of steps for checking the delivery, installing and starting up the drive. The flowchart refers to chapters/sections in this manual and to other manuals. Target audience This manual is intended for people who plan the installation, install, start-up, use and service the drive.

  • Page 22: Related Manuals

    22 Introduction to the manual Electrical installation gives instructions on wiring the drive. Installation checklist contains a list for checking the mechanical and electrical installation of the drive. Start-up describes the start-up procedure of the drive. Fault tracing describes the fault tracing of the drive. Maintenance contains preventive maintenance instructions.

  • Page 23: Quick Installation, Start-Up And Operating Flowchart

    Introduction to the manual 23 Quick installation, start-up and operating flowchart Task Plan the electrical installation and acquire the Planning the electrical installation accessories needed (cables, fuses, etc.). (page 59) Check the ratings, required cooling air flow, input Technical data (page 149) power connection, compatibility of the motor, motor connection, and other technical data.

  • Page 24: Terms And Abbreviations

    24 Introduction to the manual Terms and abbreviations Term/ Explanation Abbreviation Electromagnetic compatibility Electromagnetic interference Electrical metallic tubing FAIO-01 Optional analog I/O extension module FDIO-01 Optional digital /O extension module FIO-01 Optional digital I/O extension module FIO-11 Optional analog I/O extension module FCAN-01 Optional FCAN-01 CANopen adapter module FCNA-01...
  • Page 25 Introduction to the manual 25 Term/ Explanation Abbreviation ZGAD Gate driver adapter board in frames R6 to R9 ZINT Main circuit board The memory unit attached to the control unit of the drive R1…R9 Frame size designation of the drive...
  • Page 26 26 Introduction to the manual...

  • Page 27: Operation Principle And Hardware Description

    This chapter briefly describes the operation principle and construction of the drive. Product overview The ACS880-01 is a drive for controlling asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors). The main cooling air fan of the...

  • Page 28: Main Circuit

    28 Operation principle and hardware description  Main circuit The main circuit of the drive is shown below. ACS880-01 T1/U T2/V T3/W R- UDC+ UDC- Rectifier. Converts alternating current and voltage to direct current and voltage. DC link. DC circuit between rectifier and inverter.

  • Page 29: Layout (Ip21, Ul Type 1)

    Operation principle and hardware description 29  Layout (IP21, UL Type 1) The components of the standard IP21 drive are shown below (view of frame R5). Control panel Front cover Cable entry box Four fastening points at the back of the unit Heatsink Lifting holes...

  • Page 30: Layout (Ip55, Option +B056)

    30 Operation principle and hardware description  Layout (IP55, option +B056) The components of the IP55 drive (option +B056) are shown below (view of frame R4). Control panel behind the control panel cover Front cover Four fastening points at the back of the unit Heatsink Lifting holes...

  • Page 31: Layout (Ul Type 12, Option +B056)

    Four fastening points at the back of the drive Heatsink Lifting holes Hood (included in frames R4 to R9)  Layout (IP20 – UL Open Type, options +P940 and +P944) See ACS880-01 +P940/+P944 drives for cabinet installation supplement (3AUA0000145446 [English]).

  • Page 32: Overview Of Power And Control Connections

    32 Operation principle and hardware description  Overview of power and control connections The diagram shows the power connections and control interfaces of the drive. Slot 1 X208 Slot 2 Slot 3 U/T1 V/T2 W/T3 UDC+ UDC- Analog and digital I/O extension modules, feedback interface modules and fieldbus communication modules can be inserted into slots 1, 2 and 3.

  • Page 33: External Control Connection Terminals

    Operation principle and hardware description 33 External control connection terminals The layout of external control connection terminals of the drive is shown below. Description XPOW External power input Analog inputs X202 Analog outputs XD2D Drive-to-drive link X208 XRO1 Relay output 1 XRO2 Relay output 2 X205...

  • Page 34: Control Panel

    34 Operation principle and hardware description  Control panel The control panel can be removed by pulling it forward from the top edge and reinstalled in reverse order. For the use of the control panel, see the firmware manual or ACS-AP assistant control panels user’s manual (3AUA0000085685 [English]). Control panel mounting platform cover In deliveries without control panel (option + 0J400) the control panel mounting platform is covered.

  • Page 35: Type Designation Key

    Type designation key The type designation contains information on the specifications and configuration of the drive. The first digits from left express the basic configuration, eg, ACS880-01- 12A6-3 The optional selections are given thereafter, separated by plus signs, eg, +L519. The main selections are described below. Not all selections are available for all types.
  • Page 36 36 Operation principle and hardware description CODE DESCRIPTION Size xxxx Refer to the rating tables, page Voltage range 208…240 V 380…415 V 380…500 V 525…690 V Option codes (plus codes) Degree of protection B056 IP55 (UL Type 12) Construction C205 Marine product certification for DNV-GL.
  • Page 37 Operation principle and hardware description 37 CODE DESCRIPTION K454 FPBA-01 PROFIBUS DP adapter module K457 FCAN-01 CANopen adapter module K458 FSCA-01 RS-485 adapter module K462 FCNA-01 ControlNet™ adapter module K469 FECA-01 EtherCAT adapter module K470 FEPL-01 Ethernet POWERLINK adapter module K473 FENA-11 high performance Ethernet/IP™, Modbus/TCP and PROFINET adapter module...
  • Page 38 38 Operation principle and hardware description CODE DESCRIPTION R702 Italian R703 Dutch R704 Danish R705 Swedish R706 Finnish R707 French R708 Spanish R709 Portuguese R711 Russian R713 Polish R714 Turkish...

  • Page 39: Mechanical Installation

    Mechanical installation 39 Mechanical installation What this chapter contains This chapter gives a description of the mechanical installation of the drive. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The drive is heavy and its center of gravity is high.

  • Page 40: Examining The Installation Site

    40 Mechanical installation Examining the installation site The drive must be installed in an upright position with the cooling section against a wall. All IP21 (UL Type 1) and IP55 drives and UL Type 12 drives of frames R1 to R3 can be installed tightly side by side.

  • Page 41: Moving The Drive

    Mechanical installation 41 Moving the drive Move the transport package by pallet truck to the installation site.

  • Page 42: Unpacking And Examining The Delivery (Frames R1 To R5)

    42 Mechanical installation Unpacking and examining the delivery (frames R1 to R5) This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.
  • Page 43 Mechanical installation 43 IP55 (UL Type 12) 3AXD50000003341 Item Description Item Description Printed quick guides and manuals, 7…11 Cushions and cardboard support multilingual residual voltage warning sticker Manuals CD PET straps Cardboard tray Hood included in frames R4 and R5. The hood is required only in UL Type 12 installations.

  • Page 44: Frame R5 Cable Entry Box (Ip21, Ul Type 1)

    44 Mechanical installation  Frame R5 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.

  • Page 45: Unpacking And Examining The Delivery (Frames R6 To R9)

    Mechanical installation 45 Unpacking and examining the delivery (frames R6 to R9) If you have option +H358, see the ACS880-01 +H358 UK gland plate frames R6 to R9 installation guide (3AXD50000034735). This illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage.
  • Page 46 • Attach lifting hooks to the lifting eyes of the drive. Lift the drive with a hoist. For frames R6 to R9 with option +H358, see also the ACS880-01 +H358 UK gland plate frames R6 to R9 installation guide (3AXD50000034735).

  • Page 47: Frame R6 Cable Entry Box (Ip21, Ul Type 1)

    Mechanical installation 47  Frame R6 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.

  • Page 48: Frame R7 Cable Entry Box (Ip21, Ul Type 1)

    48 Mechanical installation  Frame R7 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.

  • Page 49: Frame R8 Cable Entry Box (Ip21, Ul Type 1)

    Mechanical installation 49  Frame R8 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. There is also an assembly drawing which shows how to install the cable entry box to the drive module frame.

  • Page 50: Frame R9 Cable Entry Box (Ip21, Ul Type 1)

    50 Mechanical installation  Frame R9 cable entry box (IP21, UL Type 1) This illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame.

  • Page 51: Installing The Drive

    Installing vibration dampers (option +C131) Marine type approval (option +C132) requires the installation of vibration dampers for frames R4 to R9 in wall installations. See Vibration dampers for ACS880-01 drives (frames R4 and R5, option +C131) installation guide (3AXD50000010497 [English]) or Vibration dampers for ACS880-01 drives (frames R6 to R9, option +C131) installation guide (3AXD50000010497 [English]).
  • Page 52 52 Mechanical installation × 4 × 4 × 4 × 4...

  • Page 53: Frames R5 To R9 (Ip21, Ul Type 1)

    Mechanical installation 53  Frames R5 to R9 (IP21, UL Type 1) Note: For frames R6 to R9 with option +H358, see ACS880-01 +H358 UK gland plate frames R6 to R9 installation guide (3AXD50000034735 [English]). 1. See the dimensions in chapter Dimension drawings.
  • Page 54 54 Mechanical installation IP21 (UL Type 1) R5 … R9 Screw 200 mm size (7.87”) 300 mm (11.81”) < 40 °C...

  • Page 55: Frames R1 To R9 (Ip55, Ul Type 12)

    Mechanical installation 55  Frames R1 to R9 (IP55, UL Type 12) Note: Do not open or remove the cable entry box for easier installation. The gaskets do not fulfill the degree of protection if the box is opened. 1. See the dimensions in chapter Dimension drawings.
  • Page 56 56 Mechanical installation IP55 (UL Type 12) R1…R9 200 mm (7.87”) UL Type 12 (R4…R9) 300 mm (11.81”) Screw size R1…R5 R6…R9...

  • Page 57: Flange Mounting

    See Flange mounting kit installation supplement (3AXD50000019100 [English]). Cabinet installation This section gives the basic cabinet installation instructions for the drive. For more information, see ACS880-01 +P940 drives for cabinet installation supplement (3AUA0000145446 [English]). Cooling Make sure that there is sufficient cooling: •...

  • Page 58: Grounding Inside The Cabinet

    58 Mechanical installation Note: You can remove the front cover of the drive module for better cooling. Grounding inside the cabinet Leave the contact surfaces of the attaching points of the drive unpainted (bare metal- to-metal contact). The drive frame will be grounded to the PE busbar of the cabinet via the attaching surfaces, screws and the cabinet frame.

  • Page 59: Planning The Electrical Installation

    Limitation of liability The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 60: European Union

    Checking the compatibility of the motor and drive Use an asynchronous AC induction motor, permanent magnet synchronous motor, AC induction servomotor or ABB synchronous reluctance motor (SynRM motor) with the drive. Several induction motors can be connected to the drive at a time.

  • Page 61: Protecting The Motor Insulation And Bearings

    Planning the electrical installation 61  Protecting the motor insulation and bearings The drive employs modern IGBT inverter technology. Regardless of frequency, the drive output comprises pulses of approximately the drive DC bus voltage with a very short rise time. The pulse voltage can almost double at the motor terminals, depending on the attenuation and reflection properties of the motor cable and the terminals.
  • Page 62 62 Planning the electrical installation Motor Nominal AC supply Requirement for type voltage Motor ABB du/dt and common mode filters, insulation insulated N-end motor bearings system < 100 kW 100 kW < P < 350 kW and frame size < IEC 315 IEC 315 <...
  • Page 63 Planning the electrical installation 63 Motor Nominal AC supply Requirement for type voltage Motor ABB du/dt and common mode filters, insulation insulated N-end motor bearings system < 100 kW 100 kW < P < 350 kW and frame size < IEC 315 IEC 315 <...

  • Page 64: Additional Requirements For Abb Motors Of Types Other Than M2_, M3_, M4_, Hx_ And Am

    Motor nominal power du/dt du/dt filter at the output of the drive. Available from ABB as an optional add-on kit. Common mode filter. Depending on the drive type, CMF is available from ABB as an optional add-on kit. N-end bearing: insulated motor non-drive end bearing n.a.

  • Page 65: Additional Requirements For Abb High-Output And Ip23 Motors

    Additional requirements for ABB high-output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 (2001). This table shows the requirements for ABB random-wound motor series (for example, M3AA, M3AP and M3BP).

  • Page 66: Additional Requirements For Non-Abb High-Output And Ip23 Motors

    66 Planning the electrical installation Additional requirements for non-ABB high-output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 (2001). The table below shows the requirements for random-wound and form-wound non-ABB motors.

  • Page 67: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage

    Planning the electrical installation 67 Additional data for calculating the rise time and the peak line-to-line voltage If you need to calculate the actual peak voltage and voltage rise time considering the actual cable length, proceed as follows: • Peak line-to line voltage: Read the relative Û value from the appropriate diagram below and multiply it by the nominal supply voltage (U •...
  • Page 68 68 Planning the electrical installation Û du/dt ------------ - (1/μs) l (m) du/dt ------------ - (1/μs) Û l (m) Drive with du/dt filter Drive without du/dt filter Motor cable length Û Relative peak line-to-line voltage (du/dt)/U Relative du/dt value Note: ÛLL and du/dt values are approximately 20% higher with resistor braking.

  • Page 69: Additional Note For Sine Filters

    Planning the electrical installation 69 Additional note for sine filters Sine filters protect the motor insulation system. Therefore, du/dt filter can be replaced with a sine filter. The peak phase-to-phase voltage with the sine filter is approximately 1.5 · U Selecting the power cables ...

  • Page 70: Typical Power Cable Sizes

    70 Planning the electrical installation disconnection of the supply required in 411.3.2. of IEC 60364-4-41:2005 and be capable of withstanding the prospective fault current during the disconnection time of the protective device. The cross-sectional area of the protective conductor can either be selected from the table below or calculated according to 543.1 of IEC 60364-5-54.
  • Page 71 Planning the electrical installation 71 Drive type Frame size ACS880- Cu cable type Al cable Cu cable type Al cable type type AWG/kcmil AWG/kcmil 274A-2 2 × (3×95) 2 × (3×120) 2 × 3/0 = 400 V 02A4-3 3×1.5 03A3-3 3×1.5 04A0-3 3×1.5...
  • Page 72 72 Planning the electrical installation Drive type Frame size ACS880- Cu cable type Al cable Cu cable type Al cable type type AWG/kcmil AWG/kcmil 052A-5 3×25 3×25 065A-5 3×35 3×35 077A-5 3×35 3×50 096A-5 3×50 3×70 124A-5 3×95 3×95 156A-5 3×120 3×150 180A-5...

  • Page 73: Alternative Power Cable Types

    Planning the electrical installation 73 The cable sizing is based on max. 9 cables laid on a cable ladder side by side, three ladder type trays one on top of the other, ambient temperature 30 °C, PVC insulation, surface temperature 70 °C (EN 60204-1 and IEC 60364-5-52/2001). For other conditions, size the cables according to local safety regulations, appropriate input voltage and the load current of the drive.

  • Page 74: Not Allowed Power Cable Types

    74 Planning the electrical installation A four-conductor system (three phase conductors and a PE conductor in a PVC conduit) is allowed for input and motor cabling with phase conductor cross-section less than 10 mm (8 AWG) or motors < 30 kW (40 hp). Not allowed in USA.

  • Page 75: Motor Cable Shield

    Planning the electrical installation 75  Motor cable shield If the motor cable shield is used as the sole protective earth conductor of the motor, make sure that the conductivity of the shield is sufficient. See subsection General rules on page 69, or IEC 61800-5-1. To effectively suppress radiated and conducted radio-frequency emissions, the cable shield conductivity must be at least 1/10 of the phase conductor conductivity.

  • Page 76: Armored Cable / Shielded Power Cable

    The relay-controlled signals should be run as twisted pairs.  Relay cable type The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB.

  • Page 77: Control Panel Cable Length And Type

    Planning the electrical installation 77  Control panel cable length and type In remote use, the cable connecting the control panel to the drive must not exceed three meters (10 ft). Cable type: shielded CAT 5e or better Ethernet patch cable with RJ-45 ends.

  • Page 78: Separate Control Cable Ducts

    78 Planning the electrical installation  Separate control cable ducts Lead 24 V and 230 V (120 V) control cables in separate ducts unless the 24 V cable is insulated for 230 V (120 V) or insulated with an insulation sleeving for 230 V (120 V).

  • Page 79: Circuit Breakers

    The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers. There are also limitations pertaining to the short-circuit capacity of the supply network. Your local ABB representative can help you in selecting the breaker type when the supply network characteristics are known.
  • Page 80 80 Planning the electrical installation Drive type Frame ABB miniature circuit breaker ABB moulded case circuit ACS880-01- size breaker (Tmax) Type Type 274A-2 1SDA054141R1 = 400 V 02A4-3 S 203 M/P-B/C 6 03A3-3 S 203 M/P-B/C 6 04A0-3 S 203 M/P-B/C 6...
  • Page 81 Planning the electrical installation 81 Drive type Frame ABB miniature circuit breaker ABB moulded case circuit ACS880-01- size breaker (Tmax) Type Type 065A-5 S 803 S-B/C 125 1SDA067918R1 077A-5 S 803 S-B/C 125 1SDA067918R1 096A-5 1SDA068555R1 124A-5 1SDA068555R1 156A-5 1SDA068555R1...

  • Page 82: Protecting The Motor And Motor Cable In Short-Circuits

    82 Planning the electrical installation Drive type Frame ABB miniature circuit breaker ABB moulded case circuit ACS880-01- size breaker (Tmax) Type Type 210A-7 1SDA054365R1 271A-7 1SDA054420R1 3AXD00000588487, 3AXD10000114581 Maximum allowed rated conditional short-circuit current (IEC 61800-5-1) of the electrical power network ...

  • Page 83: Protecting The Drive Against Ground Faults

    These capacitors and long motor cables increase the ground leakage current and may cause fault current circuit breakers to function. Connecting drives to a common DC system See ACS880-01 drives and ACS880-04 drive modules common DC systems application guide (3AUA0000127818 [English]). Implementing the Emergency stop function For safety reasons, install the emergency stop devices at each operator control station and at other operating stations where emergency stop may be needed.

  • Page 84: Declaration Of Conformity

    84 Planning the electrical installation For the installation of the safety functions module, see section Installation of safety functions modules on page 123. For wiring instructions, safety data and more information on the option, see FSO-12 safety functions module user’s manual (3AXD50000015612 [English]) or FSO-21 safety functions module user’s manual (3AXD50000015614 [English]).

  • Page 85: Using A Contactor Between The Drive And The Motor

    Planning the electrical installation 85 If there are power factor compensation capacitors in parallel with the three phase input of the drive: 1. Do not connect a high-power capacitor to the power line while the drive is connected. The connection will cause voltage transients that may trip or even damage the drive.

  • Page 86: Example Bypass Connection

    86 Planning the electrical installation installation must be clearly marked as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”. WARNING! Never connect the drive output to the electrical power network. The connection may damage the drive. ...

  • Page 87: Switching The Motor Power Supply From Drive To Direct-On-Line

    Planning the electrical installation 87 Bypass circuit breaker Motor power supply selection (drive or direct-on-line) Drive main contactor Start when motor is connected direct-on- line Bypass contactor Stop when motor is connected direct-on- line Drive output contactor Switching the motor power supply from drive to direct-on-line 1.
  • Page 88 88 Planning the electrical installation 230 V AC 230 V AC + 24 V DC 1) Relay outputs; 2) Varistor; 3) RC filter; 4) diode...

  • Page 89: Implementing A Motor Temperature Sensor Connection

    Planning the electrical installation 89 Implementing a motor temperature sensor connection WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive but not connected to the protective earth.
  • Page 90 90 Planning the electrical installation This table shows what temperature sensor types you can connect to the drive I/O extension modules as well as the insulation requirement for the sensor. Extension module Temperature sensor Temperature sensor type insulation requirement Type Insulation/Isolation Pt100, Pt1000...

  • Page 91: Electrical Installation

    Electrical installation 91 Electrical installation What this chapter contains This chapter gives instructions on wiring the drive. Warnings WARNING! Only qualified electricians are allowed to carry out the work described in this chapter. Follow the Safety instructions in the first chapter of this manual.

  • Page 92: Motor And Motor Cable

    2. Measure the insulation resistance between each phase conductor and then between each phase conductor and the Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, please consult the manufacturer’s instructions.

  • Page 93: Checking The Compatibility With It (Ungrounded) And Corner-Grounded Tn Systems

    The ground-to-phase varistor of the drive is not suitable for use on an IT (ungrounded) system. Disconnect the varistor before you connect the drive to the supply network. For instructions, see EMC filter and ground-to-phase varistor disconnecting instructions for ACS880-01 drives (3AUA0000125152 [English]).  690 V drives Do not install 690 V drives on corner-grounded TN systems or corner-grounded IT systems.

  • Page 94: Connecting The Power Cables

    94 Electrical installation Connecting the power cables  Connection diagram ACS880-01 UDC+ T1/U T2/V T3/W UDC- (PE) (PE) 3 ~ M For alternatives, see section Selecting the supply disconnecting device on page Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b) if the conductivity of the shield does not meet the requirements for the PE conductor (see page 69).

  • Page 95: Connection Procedure For Frames R1 To R3

    Electrical installation 95  Connection procedure for frames R1 to R3 1. Undo the mounting screws at the sides of the front cover. 2. Remove the cover by sliding it forward. 3. Attach the residual voltage warning sticker in the local language to the control panel mounting platform.
  • Page 96 96 Electrical installation R1…R3 IP55 IP21...
  • Page 97 Electrical installation 97 R1…R3 L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC (N·m) (N·m)

  • Page 98: Connection Procedure For Frames R4 And R5

    98 Electrical installation  Connection procedure for frames R4 and R5 1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver (a) and lift the cover from the bottom outwards (b). 2. For IP21 drives: Remove the cable entry box cover by undoing the mounting screw.
  • Page 99 Electrical installation 99 Note for cable lug installation (frame R5): Detach the connector and install a cable lug to the terminal post as follows: • Remove the combi screw that attaches the connector to its terminal post and pull the connector off. •...
  • Page 100 100 Electrical installation R4, R5 IP55 IP21...
  • Page 101 Electrical installation 101 R4, R5...
  • Page 102 102 Electrical installation R4, R5 L1, L2, L3, T1/U, R-, R+/UDC+, T2/V, T3/W UDC- (N·m) (N·m) (N·m)

  • Page 103: Connection Procedure For Frames R6 To R9

     Connection procedure for frames R6 to R9 Note: For frames R6 to R9 with option +H358, see also ACS880-01 +H358 UK gland plate frames R6 to R9 installation guide (3AXD50000034735 [English]). 1. Remove the front cover: For IP21 drives: Release the retaining clip with a screwdriver (a) and pull the cover by the bottom outwards (b).
  • Page 104 104 Electrical installation WARNING! Before using tools, make sure that the nut/screw is not cross- threading. Cross-threading will damage the drive and cause danger. • Tighten the combi screw to a torque of 30 N·m. • Tighten the conductor(s) to 40 N·m for frame R8 or to 70 N·m for frame R9. T1/U, T2/V and T3/W terminals •...
  • Page 105 Electrical installation 105 17. Secure the cables outside the unit mechanically. Install the rubber grommets to the unused lead-through plate holes. Note for US cable conduit installation: See the quick installation guide. In case of a cable lug installation, use UL listed cable lugs and tools to agree with UL requirements.
  • Page 106 106 Electrical installation R6 … R9 IP55 IP21...
  • Page 107 Electrical installation 107 R6 … R9 R8, R9...
  • Page 108 108 Electrical installation R6 … R9 Frame L1, L2, L3, T1/U, R-, R+/UDC+, T2/V, T3/W UDC- T (Wire screw) T (Wire screw) M… N·m M… N·m N·m 40 (30*) * for 525…690 V drives...
  • Page 109 Electrical installation 109 R6 … R9 R8, R9...

  • Page 110: Grounding The Motor Cable Shield At The Motor End

    The UDC+ and UDC- terminals are intended for common DC configurations of a number of drives, allowing regenerative energy from one drive to be utilized by the other drives in motoring mode. Contact your local ABB representative for further instructions.

  • Page 111: Default I/O Connection Diagram

    Electrical installation 111  Default I/O connection diagram XPOW External power input Wire sizes: +24VI 24 V DC, 2 A 0.5 … 2.5 mm (24…12 AWG) Reference voltage and analog inputs Tightening +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm torques: 0.5 N·m...

  • Page 112: Notes

    112 Electrical installation Notes: Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R > 200 kohm] input selected with jumper J1. Change of setting requires reboot of control unit. Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R >...

  • Page 113: External Power Supply For The Control Unit (Xpow)

    Electrical installation 113 External power supply for the control unit (XPOW) External +24 V (2 A) power supply for the control unit can be connected to terminal block XPOW. Using an external supply is recommended if • the control board needs to be kept operational during input power breaks, for example, due to continuous fieldbus communication •...

  • Page 114: Drive-To-Drive Link (Xd2D)

    114 Electrical installation Drive-to-drive link (XD2D) The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. Set termination activation jumper J3 (see section Jumpers and switches above) next to this terminal block to the ON position on the drives at the ends of the drive-to-drive link.

  • Page 115: Di6 (Xdi:6) As Ptc Sensor Input

    Electrical installation 115 DI6 (XDI:6) as PTC sensor input A PTC sensor can be connected to this input for motor temperature measurement as follows. The sensor resistance must not exceed the threshold resistance of the digital input at the motor normal operating temperature. Do not connect both ends of the cable shield directly to ground.

  • Page 116: Control Cable Connection Procedure

    0.5 N·m (5 lbf·in). 8. For connecting the fieldbus cables, see appropriate quick installation guide: ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966 ACS880-01 quick installation guide for frames R4 and R5...
  • Page 117 Electrical installation 117 0.5 N·m 1.5 N·m 1.5 N·m...

  • Page 118: Connecting A Pc

    118 Electrical installation Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage. Connect a PC to the drive with an USB data cable (USB Type A <-> USB Type Mini- B) as follows: 1.

  • Page 119: Controlling Several Drives Through Panel Bus

    Electrical installation 119 Controlling several drives through panel bus One control panel (or PC) can be used to control several drives by constructing a panel bus. 1. Connect the panel to one drive using an Ethernet (eg. CAT5E) cable. Note for IP55 (UL Type 12) drives: Remove the front cover and put the cables through the control cable lead-throughs.
  • Page 120 120 Electrical installation IP55 (UL Type 12) IP21 (UL Type 1)

  • Page 121: Installing Optional Modules

    Electrical installation 121 Installing optional modules Note: In frames R1 and R2, 90° connector cannot be used in Slot 1. In other frames, there is 50 to 55 mm free space for the connector and its cable available on Slots 1, 2 and 3.

  • Page 122: Wiring I/O Extension, Fieldbus Adapter And Pulse Encoder Interface Modules

    122 Electrical installation  Wiring I/O extension, fieldbus adapter and pulse encoder interface modules See the appropriate optional module manual for specific installation and wiring instructions. See page for the routing of the cables.

  • Page 123: Installation Of Safety Functions Modules

    Electrical installation 123  Installation of safety functions modules The safety functions module can be mounted onto Slot 2 on the control unit or, in frames R7 to R9, also next to the control unit. Installation procedure into Slot 2 WARNING! Follow the safety instructions, page 14.
  • Page 124 124 Electrical installation...

  • Page 125: Installation Next To The Control Unit On Frames R7 To R9

    Electrical installation 125 Installation next to the control unit on frames R7 to R9 WARNING! Follow the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.
  • Page 126 126 Electrical installation...

  • Page 127: Installation Checklist

    If the drive will be connected to an IT (ungrounded) supply network: Optional EMC filters of type +E200 and +E202 have been disconnected. Consult ABB for the instructions. If the drive has been stored over one year: The electrolytic DC capacitors in the DC link of the drive have been reformed.
  • Page 128 128 Installation checklist Check that … There is an adequately sized protective earth (ground) conductor between the motor and the drive. All protective earth (ground) conductors have been connected to the appropriate terminals and the terminals have been tightened (pull conductors to check). The supply voltage matches the nominal input voltage of the drive.

  • Page 129: Start-Up

    253. • For drives with ABB sine filter, check that parameter 95.15 Special HW settings is set to ABB sine filter. For other sine filters, see Sine filter hardware manual (3AXD50000016814 [English]). • For drives with ABB motors in explosive atmospheres, see also ACS880 drives with ABB motors in explosive atmospheres (3AXD50000019585 [English]).
  • Page 130 130 Start-up...

  • Page 131: Fault Tracing

    Fault tracing 131 Fault tracing What this chapter contains This chapter describes the fault tracing possibilities of the drive. LEDs Where Color When the LED is lit Control panel POWER Green Control unit is powered and +15 V is supplied to mounting the control panel.
  • Page 132 132 Fault tracing...

  • Page 133: Maintenance

    The maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 134: Descriptions Of Symbols

    Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement of component  Recommended annual maintenance actions by the user ABB recommends these annual inspections to ensure the highest reliability and optimum performance. Action Target Quality of supply voltage...

  • Page 135: Fans

    Reset the running time signal after a fan replacement. Also, reset the maintenance counter, if used. Replacement fans are available from ABB. Do not use other than ABB specified spare parts.

  • Page 136: Replacing The Main Cooling Fan Of Frames R1 To R3

    136 Maintenance  Replacing the main cooling fan of frames R1 to R3 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 137: Replacing The Auxiliary Cooling Fan Of Ip55 Frames R1 To R3

    Maintenance 137  Replacing the auxiliary cooling fan of IP55 frames R1 to R3 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 138: Replacing The Main Cooling Fan Of Frames R4 And R5

    138 Maintenance  Replacing the main cooling fan of frames R4 and R5 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 139: And Ip21 Frame R5 Types Acs880-01-Xxxx-7

     Replacing the auxiliary cooling fan of frames R4 and R5 (IP55 and option +C135) and IP21 frame R5 types ACS880-01-xxxx-7 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 140: Replacing The Main Cooling Fan Of Frames R6 To R8

    140 Maintenance  Replacing the main cooling fan of frames R6 to R8 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 141: Replacing The Auxiliary Cooling Fan Of Frames R6 To R9

    Maintenance 141  Replacing the auxiliary cooling fan of frames R6 to R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 142: Replacing The Ip55 Auxiliary Cooling Fan Of Frames R8 And R9

    142 Maintenance  Replacing the IP55 auxiliary cooling fan of frames R8 and R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.
  • Page 143 Maintenance 143...

  • Page 144: Replacing The Main Cooling Fans Of Frame R9

    144 Maintenance  Replacing the main cooling fans of frame R9 WARNING! Obey the safety instructions, page 14. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring that there is no voltage.

  • Page 145: Replacing The Drive (Ip21, Ul Type 1, Frames R1 To R9)

    Maintenance 145 Replacing the drive (IP21, UL Type 1, frames R1 to R9) This section gives instructions for replacing the drive module without the cable entry box. This allows you to leave the cables installed (except from disconnecting the conductors). Note for IP55 (UL Type 12) drives: It is not allowed to remove the cable entry box.

  • Page 146: Capacitors

    146 Maintenance R1…R3 R4, R5 Capacitors The drive intermediate DC circuit employs several electrolytic capacitors. Their lifespan depends on the operating time of the drive, loading and ambient temperature. Capacitor life can be prolonged by lowering the ambient temperature. In frames R1 to R3, the capacitors are integrated to the ZINT board and in frames R4 to R5 to the ZMAC board.

  • Page 147: Reforming The Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB specified spare parts.

  • Page 148: Replacing The Control Panel Battery

    Dispose the old battery according to local disposal rules or applicable laws. Replacing the control unit battery For instructions how to replace the control unit battery, contact ABB service center. Replacing safety functions modules (FSO-12, option +Q973 and FSO-21, option +Q972) Do not repair safety functions modules.

  • Page 149: Technical Data

    See ACS880-01/04+C132 marine type-approved drives supplement (3AXD50000010521 [English]) for the ratings, marine-specific data and reference to valid marine type approvals. Drives for SynRM motors See ACS880-01 +N7502 drives for SynRM motors supplement (3AXD50000029482 [English]) for the ratings, fuses and other technical data.

  • Page 150: Ratings

    150 Technical data Ratings The nominal ratings for the drives with 50 Hz and 60 Hz supply are given below. The symbols are described below the table. IEC RATINGS Drive Frame Input Output ratings type size rating Nominal use Light-overload Heavy-duty ACS880- = 230 V...
  • Page 151 Technical data 151 IEC RATINGS Drive Frame Input Output ratings type size rating Nominal use Light-overload Heavy-duty ACS880- 087A-3 105A-3 145A-3 169A-3 206A-3 246A-3 293A-3 246* 363A-3 430A-3 363** At 25 °C (77 °F) ambient temperature the current is 451 A. = 400 V 02A1-5 0.75...
  • Page 152 152 Technical data IEC RATINGS Drive Frame Input Output ratings type size rating Nominal use Light-overload Heavy-duty ACS880- = 500 V 02A1-5 0.75 0.55 0.55 03A0-5 0.75 03A4-5 04A8-5 05A2-5 07A6-5 12.2 11A0-5 11.0 16.0 11.0 10.4 014A-5 021A-5 027A-5 034A-5 040A-5 18.5...
  • Page 153 Technical data 153 IEC RATINGS Drive Frame Input Output ratings type size rating Nominal use Light-overload Heavy-duty ACS880- = 690 V 07A4-7 12.2 09A9-7 11.8 14A3-7 14.3 14.3 13.6 019A-7 14.3 023A-7 18.5 18.5 027A-7 18.5 07A3-7 12.2 09A8-7 11.7 14A2-7 14.2 14.2...
  • Page 154 154 Technical data NEMA RATINGS Drive Frame Input Output ratings type size rating Max. App. Light-overload use Heavy-duty use ACS880- current power = 230 V 04A6-2 0.75 0.55 0.75 06A6-2 0.75 07A5-2 11.2 10A6-2 10.1 12.8 10.1 16A8-2 16.0 18.0 16.0 10.6 24A3-2...
  • Page 155 Technical data 155 NEMA RATINGS Drive Frame Input Output ratings type size rating Max. App. Light-overload use Heavy-duty use ACS880- current power = 460 V 02A1-5 0.75 0.55 0.75 03A0-5 0.75 03A4-5 04A8-5 05A2-5 07A6-5 12.2 11A0-5 16.0 014A-5 021A-5 027A-5 034A-5 18.5...

  • Page 156: Definitions

    156 Technical data NEMA RATINGS Drive Frame Input Output ratings type size rating Max. App. Light-overload use Heavy-duty use ACS880- current power = 575 V 07A4-7 12.2 09A9-7 11.8 14A3-7 13.6 13.6 019A-7 14.3 023A-7 027A-7 18.5 07A3-7 12.2 09A8-7 11.7 14A2-7 018A-7...
  • Page 157 The DriveSize dimensioning tool available from ABB is recommended for selecting the drive, motor and gear combination. Note 3 – ACS880-01-174A-7 amp rating: The drive can deliver 192 A continuously with no overload. Note 4 – ACS880-01-271A-7 power rating: The power rating is as per NEC Table 42.1.

  • Page 158: Derating

    158 Technical data Derating  Ambient temperature derating IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings In the temperature range +40…55 °C (+104…131 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F).

  • Page 159: Ip55 (Ul Type 12) Drive Type -240A-5

    Technical data 159 IP55 (UL Type 12) drive type -240A-5 In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). In the temperature range +50…55 °C (+122…131 °F), the rated output current is derated by 2.5% for every added 1 °C (1.8 °F).

  • Page 160: Ip55 (Ul Type 12) Drive Types -363A-3 And -361A-5

    160 Technical data IP55 (UL Type 12) drive types -363A-3 and -361A-5 In the temperature range +40…45 °C (+104…113 °F), the rated output current is derated by 1% for every added 1 °C (1.8 °F). In the temperature range +45…50 °C (+113…122 °F), the rated output current is derated by 2.5% for every added 1 °C (1.8 °F).

  • Page 161: Ip55 (Ul Type 12) Drive Type -210A-7

    Technical data 161 IP55 (UL Type 12) drive type -210A-7 In the temperature range +40…45 °C (+104…113 °F), the rated output current is derated by 3.5% for every added 1 °C (1.8 °F). The maximum temperature is 45 °C (113 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): 1.00 0.95...

  • Page 162: Deratings For Special Settings In The Drive Control Program

    162 Technical data Installation site altitude 4000 m 13123 ft 0.80 3500 m 11429 ft 0.85 3000 m 0.90 9842 ft 0.95 2500 m 8202 ft 1.00 2000 m 6562 ft 1500 m 4921 ft 1000 m 3300 ft +20 °C +25 °C +30 °C +35 °C...

  • Page 163: Ex Motor, Sine Filter, Low Noise

    Ex motor, sine filter, low noise Contact ABB for the deratings of these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter 95.15 Special HW settings is enabled • sine filter given in the selection table on page is used and ABB Sine filter in Parameter 95.15 Special HW settings is enabled...
  • Page 164 164 Technical data Drive type Output ratings ACS880-01- EX motor (ABB Ex motors) ABB Sine filter Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty use duty duty 12A6-3 12.9 12.0 10.0 12.1 11.5 017A-3 12.6 025A-3 032A-3 038A-3 18.5...
  • Page 165 Technical data 165 Drive type Output ratings ACS880-01- EX motor (ABB Ex motors) ABB Sine filter Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty use duty duty 156A-5 180A-5 240A-5 260A-5 220* 204* 361A-5 414A-5 322** 289** = 690 V...
  • Page 166 ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. Typical motor power in heavy-duty use Contact ABB Note 1: The ratings apply at an ambient temperature of 40 °C (104 °F). Drive type Output ratings with selection Low noise optimization of parameter ACS880-01- 97.09 Switching freq mode...
  • Page 167 Technical data 167 Drive type Output ratings with selection Low noise optimization of parameter ACS880-01- 97.09 Switching freq mode Nominal use Light- duty use Heavy-duty use 025A-3 20.9 15.0 032A-3 038A-3 045A-3 061A-3 072A-3 087A-3 105A-3 145A-3 169A-3 206A-3 246A-3...
  • Page 168 168 Technical data Drive type Output ratings with selection Low noise optimization of parameter ACS880-01- 97.09 Switching freq mode Nominal use Light- duty use Heavy-duty use 361A-5 414A-5 258** = 690 V 07A4-7 09A9-7 14A3-7 019A-7 023A-7 027A-7 07A3-7 09A8-7 14A2-7 13.5...
  • Page 169 * Continuous rms output current allowing 30% overload for 1 minute every 5 minutes. ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. Typical motor power in heavy-duty use Contact ABB Note 1: The ratings apply at an ambient temperature of 40 °C (104 °F).

  • Page 170: High Speed Mode

    95.15 Special HW settings is enabled: With output frequencies smaller than this recommended maximum output frequency, the current derating is less than the values given in the table. Contact ABB for operation above the recommended maximum output frequency or for the output current derating with output frequencies above 120 Hz and below the maximum output frequency.
  • Page 171 Technical data 171 Drive module Output ratings with selection High speed mode of parameter type 95.15 Special HW settings ACS880-01- Maximum output frequency Nominal use Light-duty use Heavy-duty use 12A6-3 11.3 10.7 017A-3 14.3 11.3 025A-3 20.9 15.0 032A-3 038A-3...
  • Page 172 172 Technical data Drive module Output ratings with selection High speed mode of parameter type 95.15 Special HW settings ACS880-01- Maximum output frequency Nominal use Light-duty use Heavy-duty use 180A-5 240A-5 260A-5 168* 361A-5 414A-5 206** = 690 V 07A4-7...

  • Page 173: Fuses (Iec)

    The operating time depends on the supply network impedance and the cross-sectional area and length of the supply cable. For frames R7 to R9 ABB recommends ultra-rapid (aR) fuses, see section Quick guide for selecting between gG and aR fuses on page 180.
  • Page 174 174 Technical data Ultrarapid (aR) fuses (one fuse per phase) Drive Min. Input Fuse type short- curren Manufacturer Type Type ACS880- circuit IEC 60269 current 075A-2 15000 Bussmann 170M3815 087A-2 28500 Bussmann 170M3816 115A-2 46500 Bussmann 170M3817 145A-2 1000 46500 Bussmann 170M3817 170A-2...
  • Page 175 Technical data 175 Ultrarapid (aR) fuses (one fuse per phase) Drive Min. Input Fuse type short- curren Manufacturer Type Type ACS880- circuit IEC 60269 current 07A6-5 Bussmann 170M1561 11A0-5 11.0 Bussmann 170M1561 014A-5 Bussmann 170M1563 021A-5 Bussmann 170M1563 027A-5 1450 Bussmann 170M1565 034A-5...
  • Page 176 176 Technical data Ultrarapid (aR) fuses (one fuse per phase) Drive Min. Input Fuse type short- curren Manufacturer Type Type ACS880- circuit IEC 60269 current 119A-7 1610 74000 Bussmann 170M3816 142A-7 2210 145000 Bussmann 170M5810 174A-7 2210 145000 Bussmann 170M5810 210A-7 3200 320000...

  • Page 177: Gg Fuses (Frames R1 To R9)

    Technical data 177  gG fuses (frames R1 to R9) Check on the fuse time-current curve to ensure the operating time of the fuse is below 0.5 seconds. Obey the local regulations. gG fuses (one fuse per phase) Drive Min. Input Fuse type...
  • Page 178 178 Technical data gG fuses (one fuse per phase) Drive Min. Input Fuse type short- current ACS880- circuit 01… current Manufacturer Type size 087A-3 1000 63600 OFAF000H100 105A-3 1300 103000 OFAF00H125 145A-3 1700 185000 OFAF00H160 169A-3 3300 600000 OFAF0H250 206A-3 5500 710000 OFAF1H315...
  • Page 179 Technical data 179 gG fuses (one fuse per phase) Drive Min. Input Fuse type short- current ACS880- circuit 01… current Manufacturer Type size 14A3-7 14.3 4000 OFAA000GG25 019A-7 12000 OFAA000GG35 023A-7 24000 OFAA000GG50 027A-7 24000 OFAA000GG50 07A3-7 1200 OFAA000GG16 09A8-7 2400 OFAA000GG20 14A2-7...

  • Page 180: Quick Guide For Selecting Between Gg And Ar Fuses

    180 Technical data  Quick guide for selecting between gG and aR fuses The combinations (cable size, cable length, transformer size and fuse type) in this table fulfil the minimum requirements for the proper operation of the fuse. Use this table to select between gG and aR fuses or calculate the short-circuit current of the installation as described under Calculating the short-circuit current of the installation...
  • Page 181 Technical data 181 Drive type Cable type Supply transformer minimum apparent power S ACS880- (kVA) 01… Copper Aluminum Maximum cable length Maximum cable length with gG fuses with aR fuses 10 m 50 m 100 m 10 m 100 m 200 m 072A-3 3×35...
  • Page 182 182 Technical data Drive type Cable type Supply transformer minimum apparent power S ACS880- (kVA) 01… Copper Aluminum Maximum cable length Maximum cable length with gG fuses with aR fuses 10 m 50 m 100 m 10 m 100 m 200 m 14A3-7 3×2.5...

  • Page 183: Calculating The Short-Circuit Current Of The Installation

    = transformer rated voltage (V) = nominal apparent power of the transformer (kVA) = cable reactance (ohm). Calculation example Drive: • ACS880-01-145A-3 • supply voltage = 410 V Transformer: • rated power S = 600 kVA • rated voltage (drive supply voltage) U = 430 V •...

  • Page 184: Fuses (Ul)

    + (22.19 mohm + 13.94 mohm) The calculated short-circuit current 2.7 kA is higher than the minimum short-circuit current of the drive gG fuse type OFAF00H160 (1700 A). -> The 500 V gG fuse (ABB Control OFAF00H160) can be used.
  • Page 185 Technical data 185 Drive type Input Fuse (one fuse per phase) current ACS880-01… Manufacturer Type UL class = 230 V 04A6-2 Bussmann JJS-15 06A6-2 Bussmann JJS-15 07A5-2 Bussmann JJS-15 10A6-2 10.1 Bussmann JJS-20 16A8-2 16.0 Bussmann JJS-25 24A3-2 23.1 Bussmann...
  • Page 186 186 Technical data Drive type Input Fuse (one fuse per phase) current ACS880-01… Manufacturer Type UL class 302A-5 Bussmann JJS-400 361A-5 Bussmann JJS-500 414A-5 Bussmann JJS-600 = 575 V 07A4-7 Bussmann JJS-15 09A9-7 Bussmann JJS-20 14A3-7 13.6 Bussmann JJS-30 019A-7...

  • Page 187: Dimensions, Weights And Free Space Requirements

    Note 1: For more information on dimensions, see chapter Dimension drawings. Note 2: For dimensions and weights of option +P940 and +P944, see ACS880-01 +P940/+P944 drives for cabinet installation supplement (3AUA0000145446 [English]). Note 3: For dimensions of option +C135, see Flange mounting kit installation supplement (3AXD50000019100 [English]).

  • Page 188: Free Space Requirements

    188 Technical data Frame Weight of flange mounting kit (option +C135)  Free space requirements 200 mm (7.87 in.) free space is required at top of the drive. 300 mm (11.81 in.) free space (when measured from the drive base without the cable entry box) is required at bottom of the drive.

  • Page 189: Losses, Cooling Data And Noise

    Technical data 189 Losses, cooling data and noise Drive type Frame Air flow Heat Noise ACS880-01- dissipation /min dB(A) = 230 V 04A6-2 06A6-2 07A5-2 10A6-2 16A8-2 24A3-2 031A-2 046A-2 061A-2 075A-2 087A-2 115A-2 145A-2 170A-2 1260 206A-2 1500 274A-2...
  • Page 190 190 Technical data Drive type Frame Air flow Heat Noise ACS880-01- dissipation /min dB(A) 293A-3 3900 363A-3 1150 4800 430A-3 1150 6000 = 500 V 02A1-5 03A0-5 03A4-5 04A8-5 05A2-5 07A6-5 11A0-5 014A-5 021A-5 027A-5 034A-5 040A-5 052A-5 065A-5 1117...

  • Page 191: Cooling Air Flow And Heat Dissipation For Flange Mounting (Option +C135)

    Technical data 191 Drive type Frame Air flow Heat Noise ACS880-01- dissipation /min dB(A) 022A-7 026A-7 035A-7 042A-7 049A-7 1120 061A-7 1295 084A-7 1440 098A-7 1940 119A-7 2310 142A-7 3300 174A-7 3900 210A-7 1150 4200 271A-7 1150 4800  Cooling air flow and heat dissipation for flange mounting (option...
  • Page 192 192 Technical data Drive type Frame Air flow (option +C135) Heat dissipation (option ACS880-01- +C135) Heatsink Front Heatsink Front 03A3-3 04A0-3 05A6-3 07A2-3 09A4-3 12A6-3 017A-3 025A-3 032A-3 038A-3 045A-3 061A-3 072A-3 087A-3 105A-3 1121 145A-3 1251 169A-3 1701 206A-3...
  • Page 193 Technical data 193 Drive type Frame Air flow (option +C135) Heat dissipation (option ACS880-01- +C135) Heatsink Front Heatsink Front 096A-5 1121 124A-5 1251 156A-5 1701 180A-5 2034 240A-5 2925 260A-5 3465 302A-5 1150 3735 361A-5 1150 4275 414A-5 1150 5355...

  • Page 194: Terminal And Lead-Through Data For The Power Cables

    194 Technical data Terminal and lead-through data for the power cables  Input, motor, resistor and DC cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (T) are given below. l denotes stripping length inside the terminal. Frame Cable lead- L1, L2, L3, T1/U, T2/V, T3/W...
  • Page 195 Technical data 195  Input, motor, resistor and DC cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (T) in US units are given below. l denotes stripping length inside the terminal. Frame Cable lead- L1, L2, L3, T1/U, T2/V, T3/W Grounding throughs terminals...

  • Page 196: Ul Listed Cable Lugs And Tools

    196 Technical data UL listed cable lugs and tools Wire size Compression lug Crimping tool kcmil/AWG Manufacturer Type Manufacturer Type No. of crimps Thomas & E10731 Thomas & TBM4S Betts 54136 Betts TBM45S Burndy YAV6C-L2 Burndy MY29-3 Ilsco CCL-6-38 Ilsco ILC-10 Thomas &...

  • Page 197: Electrical Power Network Specification

    Technical data 197 Electrical power network specification Voltage (U ACS880-01-xxxx-2 drives: 208 … 240 V AC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage level 3 230 V AC. ACS880-01-xxxx-3 drives: 380 … 415 V AC 3-phase +10%…-15%.

  • Page 198: Control Unit (Zcu-12) Connection Data

    07A3-7, ACS880-01-09A8-7, ACS880-01-14A2-7 and ACS880-01-018A-7: 150 m (492 ft) For ACS880-01-xxxx-2, ACS880-01-xxxx-3 and ACS880- 01-xxxx-5 frames R4 to R9 and for types from ACS880-01- 022A-7 to ACS880-01-271A-7: 300 m (984 ft). Note: With motor cables longer than 150 m (492 ft) or switching frequencies higher than default, the EMC Directive requirements may not be fulfilled.
  • Page 199 Technical data 199 Digital inputs/outputs DIO1 and Connector pitch 5 mm, wire size 2.5 mm DIO2 (XDIO:1 and XDIO:2) As inputs: Input/output mode selection by 24 V logic levels: “0” < 5 V, “1” > 15 V parameters. : 2.0 kohm Filtering: 0.25 ms DIO1 can be configured as a frequency input (0…16 kHz with...
  • Page 200 200 Technical data Safe torque off connection Connector pitch 5 mm, wire size 2.5 mm (XSTO) Input voltage range: -3…30 V DC Logic levels: “0” < 5 V, “1” > 17 V Current consumption of frames R1 to R7: 30 mA (24 V DC, continuous) per STO channel Current consumption of frames R8 and R9: 12 mA (24 V DC, continuous) per STO channel...
  • Page 201 Technical data 201 Ground isolation diagram XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels +30 V AI2+ AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 * Ground selector J6 settings: XD24 DIIL +24VD All digital inputs share a DICOM common ground +24VD...

  • Page 202: Efficiency

    202 Technical data Efficiency Approximately 98% at nominal power level Protection classes Degree of protection IP21, IP55. Option +P940 and +P944: IP20 (IEC/EN 60529) Enclosure types (UL508C) UL Type 1, UL Type 12. Option +P940: UL Open Type. For indoor use only. Overvoltage category (IEC 60664-1) Protective class (IEC/EN 61800-...

  • Page 203: Materials

    Technical data 203 Contamination levels No conductive dust allowed. (IEC 60721-3-3, IEC 60721-3-2, Chemical gases: Chemical gases: Chemical gases: IEC 60721-3-1) Class 3C2. For Class 1C2 Class 2C2 circuit boards in Solid particles: Solid particles: IP55 drives Class Class 1S3 Class 2S2 3C3 and ANSI/ISA S71.04-1985 GX...
  • Page 204 IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow...

  • Page 205: Ce Marking

    Technical data 205 Applicable standards The drive complies with the following standards. The compliance with the European Low Voltage Directive is verified according to standard EN 61800-5-1. EN 60204-1:2006 + A1 2009 Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Provisions for compliance: The final assembler of the machine is responsible for installing - emergency-stop device...

  • Page 206: Compliance With The European Rohs Directive

    206 Technical data  Compliance with the European RoHS Directive The RoHS Directive defines the restriction of the use of certain hazardous substances in electrical and electronic equipment.  Compliance with the European Machinery Directive The drive is an electronic product which is covered by the European Low Voltage Directive.

  • Page 207: Declaration Of Conformity

    Technical data 207 Declaration of Conformity...
  • Page 208 208 Technical data...

  • Page 209: Compliance With The En 61800-3:2004

    Technical data 209 Compliance with the EN 61800-3:2004  Definitions EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any other product or system within its locality.

  • Page 210: Category C3

    Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in the hardware manual. 4. The drive is installed according to the instructions given in the hardware manual.

  • Page 211: Ul Marking

    USA. Suitable IEC (class aR) fuses are listed on page and UL (class T) fuses on page 184. For suitable circuit breakers, contact your local ABB representative. • For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code (NEC) and any applicable local codes.

  • Page 212: Rcm Marking

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access,...

  • Page 213: Disclaimer

    Technical data 213 Disclaimer The manufacturer shall have no obligation hereunder with respect to any product which (i) has been improperly repaired or altered; (ii) has been subjected to misuse, negligence or accident; (iii) has been used in a manner contrary to the Manufacturer's instructions;...
  • Page 214 214 Technical data...

  • Page 215: Dimension Drawings

    This chapter contains dimension drawings of the standard drive (IP21, UL Type 1) and drive with option +B056 (IP55, UL Type 12). For dimension drawings of options +P940 and +P944 (IP20, UL Open Type), see ACS880-01 +P940/+P944 drives for cabinet installation supplement (3AUA0000145446 [English].

  • Page 216: Frame R1 (Ip21, Ul Type 1)

    216 Dimension drawings Frame R1 (IP21, UL Type 1)

  • Page 217: Frame R1 (Ip55, Ul Type 12)

    Dimension drawings 217 Frame R1 (IP55, UL Type 12)

  • Page 218: Frame R2 (Ip21, Ul Type 1)

    218 Dimension drawings Frame R2 (IP21, UL Type 1)

  • Page 219: Frame R2 (Ip55, Ul Type 12)

    Dimension drawings 219 Frame R2 (IP55, UL Type 12)

  • Page 220: Frame R3 (Ip21, Ul Type 1)

    220 Dimension drawings Frame R3 (IP21, UL Type 1)

  • Page 221: Frame R3 (Ip55, Ul Type 12)

    Dimension drawings 221 Frame R3 (IP55, UL Type 12)

  • Page 222: Frame R4 (Ip21, Ul Type 1)

    222 Dimension drawings Frame R4 (IP21, UL Type 1)

  • Page 223: Frame R4 (Ip55, Ul Type 12)

    Dimension drawings 223 Frame R4 (IP55, UL Type 12)

  • Page 224: Frame R5 (Ip21, Ul Type 1)

    224 Dimension drawings Frame R5 (IP21, UL Type 1)

  • Page 225: Frame R5 (Ip55, Ul Type 12)

    Dimension drawings 225 Frame R5 (IP55, UL Type 12)

  • Page 226: Frame R6 (Ip21, Ul Type 1)

    226 Dimension drawings Frame R6 (IP21, UL Type 1)

  • Page 227: Frame R6 (Ip55, Ul Type 12)

    Dimension drawings 227 Frame R6 (IP55, UL Type 12)

  • Page 228: Frame R7 (Ip21, Ul Type 1)

    228 Dimension drawings Frame R7 (IP21, UL Type 1)

  • Page 229: Frame R7 (Ip55, Ul Type 12)

    Dimension drawings 229 Frame R7 (IP55, UL Type 12)

  • Page 230: Frame R8 (Ip21, Ul Type 1)

    230 Dimension drawings Frame R8 (IP21, UL Type 1)

  • Page 231: Frame R8 (Ip55, Ul Type 12)

    Dimension drawings 231 Frame R8 (IP55, UL Type 12)

  • Page 232: Frame R9 (Ip21, Ul Type 1)

    232 Dimension drawings Frame R9 (IP21, UL Type 1)

  • Page 233: Frame R9 (Ip55, Ul Type 12)

    Dimension drawings 233 Frame R9 (IP55, UL Type 12)
  • Page 234 234 Dimension drawings...

  • Page 235: Contents Of This Chapter

    Safe Torque off function 235 Safe Torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, to construct safety or supervision circuits that stop the drive in case of danger (such as an emergency stop circuit).

  • Page 236: Compliance With The European Machinery Directive

    236 Safe Torque off function Standard Name IEC 61326-3-1:2008 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) – General industrial applications IEC 61508-1:2010 Functional safety of electrical/electronic/programmable...

  • Page 237: Activation Switch

    Safe Torque off function 237  Activation switch In the wiring diagrams below, the activation switch has the designation (K). This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC. •...

  • Page 238: Dual-Channel Connection

    238 Safe Torque off function Dual-channel connection ACS880-01 OUT1 +24 V SGND Control logic UDC+ T1/U, T2/V T3/W UDC–...

  • Page 239: Single-Channel Connection

    Safe Torque off function 239 Single-channel connection ACS880-01 OUT1 +24 V SGND Notes: • Both STO inputs (IN1, IN2) must be connected to the activation switch. Otherwise, no SIL/PL classification is given. • Pay special attention to avoiding any potential failure modes for the wiring. For example, use shielded cable.

  • Page 240: Multiple Drives (Internal Power Supply)

    240 Safe Torque off function  Multiple drives (internal power supply) ACS880-01 OUT1 +24 V SGND ACS880-01 OUT1 SGND ACS880-01 OUT1 SGND...

  • Page 241: Multiple Drives (External Power Supply)

    Safe Torque off function 241  Multiple drives (external power supply) ACS880-01 +24 V DC OUT1 +24 V SGND ACS880-01 OUT1 SGND ACS880-01 OUT1 SGND...

  • Page 242: Operation Principle

    242 Safe Torque off function Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs on the drive control unit de-energize. 3. The control unit cuts off the control voltage from the drive IGBTs. 4.
  • Page 243 Safe Torque off function 243 Action WARNING! Follow the safety instructions given in Safety instructions, page 13. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Ensure that the drive can be run and stopped freely during start-up. Stop the drive (if running), switch the input power off and isolate the drive from the power line by a disconnector.
  • Page 244 244 Safe Torque off function Action Test the operation of the failure detection of the drive. The motor can be stopped or running. • Open the 1st channel of the STO circuit (wire coming to IN1). If the motor was running, it should coast to a stop.

  • Page 245: Maintenance

    Safe Torque off function 245 The Safe torque off function is supported by any ACS880 inverter or drive firmware. It is not supported by supply or brake firmware. WARNING! (With permanent magnet or synchronous reluctance [SynRM] motors only) In case of a multiple IGBT power semiconductor failure, the drive system can produce an alignment torque which maximally rotates the motor shaft by 180/p (with permanent magnet motors) or 180/2p (with synchronous reluctance [SynRM] motors) degrees regardless of the activation of the Safe torque off function.

  • Page 246: Competence

    Any failures of the Safe torque off function must be reported to ABB. Safety data (SIL, PL) The safety data for the Safe torque off function is given below.
  • Page 247 Safe Torque off function 247 MTTF Life- SIL/ Frame = 20 a) time SC PL Cat. HFT CCF size = 2 a) = 5 a) (1/h) 6.02E-05 10340 > 90 >99 2.89E-09 2.41E-05 6.02E-05 10340 > 90 >99 2.89E-09 2.41E-05 6.02E-05 10340 >...

  • Page 248: Abbreviations

    248 Safe Torque off function • STO response time: 2 ms (typical), 5 ms (maximum) • Fault detection time: Channels in different states for longer than 200 ms • Fault reaction time: Fault detection time + 10 ms • STO fault indication (parameter 31.22) delay: < 500 ms •...
  • Page 249 Resistor braking 249 Resistor braking What this chapter contains This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains technical data. Operation principle and hardware description Frames R1 to R4 have a built-in brake chopper as standard. Frames R5 and up can be equipped with optional built-in brake chopper (+D150).

  • Page 250: Selecting A Custom Resistor

    250 Resistor braking Note: If the E value is not sufficient, it is possible to use a four-resistor assembly in which two standard resistors are connected in parallel, two in series. The E value of the four-resistor assembly is four times the value specified for the standard resistor. ...

  • Page 251: Minimizing Electromagnetic Interference

    The maximum length of the resistor cable(s) is 10 m (33 ft). EMC compliance of the complete installation Note: ABB has not verified that the EMC requirements are fulfilled with external user- defined brake resistors and cabling. The EMC compliance of the complete installation must be considered by the customer.

  • Page 252: Protecting The System Against Thermal Overload

    An example wiring diagram is shown below. ABB resistors are equipped with a thermal switch (1) inside the resistor assembly as standard. The switch indicates overtemperature and overload.

  • Page 253: Protecting The Resistor Cable Against Short-Circuits

    Resistor braking 253 A thermal switch (standard in ABB resistors) is required for safety reasons. The thermal switch cable must be shielded and may not be longer than the resistor cable. Wire the switch to a digital input on the drive control unit as shown in the figure below.
  • Page 254 254 Resistor braking Set the following parameters (ACS880 primary control program): • Disable the overvoltage control of the drive by parameter 30.30 Overvoltage control. • Set parameter 31.01 External event 1 source to point to the digital input where the thermal switch of the brake resistor is wired. •...

  • Page 255: Technical Data

    Resistor braking 255 Technical data  Ratings Drive type Internal brake Example brake resistor(s) chopper Type brcont Rcont = 230 V ACS880-01-04A6-2 0.75 JBR-03 0.14 ACS880-01-06A6-2 JBR-03 0.14 ACS880-01-07A5-2 JBR-03 0.14 ACS880-01-10A6-2 JBR-03 0.14 ACS880-01-16A8-2 SACE15RE22 ACS880-01-24A3-2 SACE15RE22 ACS880-01-031A-2 SACE15RE13...
  • Page 256 256 Resistor braking Drive type Internal brake Example brake resistor(s) chopper Type brcont Rcont ACS880-01-169A-3 SAFUR125F500 3600 ACS880-01-206A-3 SAFUR125F500 3600 ACS880-01-246A-3 SAFUR200F500 5400 13.5 ACS880-01-293A-3 SAFUR200F500 5400 13.5 ACS880-01-363A-3 SAFUR200F500 5400 13.5 ACS880-01-430A-3 SAFUR200F500 5400 13.5 = 500 V ACS880-01-02A1-5 0.75...

  • Page 257: Degree Of Protection And Thermal Constant Of The Resistors

    Resistor braking 257 Drive type Internal brake Example brake resistor(s) chopper Type brcont Rcont ACS880-01-07A3-7 SACE08RE44 ACS880-01-09A8-7 SACE08RE44 ACS880-01-14A2-7 SACE08RE44 ACS880-01-018A-7 SACE15RE22 ACS880-01-022A-7 SACE15RE22 ACS880-01-026A-7 SACE15RE22 ACS880-01-035A-7 SACE15RE22 ACS880-01-042A-7 SACE15RE22 ACS880-01-049A-7 SACE15RE22 ACS880-01-061A-7 SACE15RE13 ACS880-01-084A-7 SACE15RE13 ACS880-01-098A-7 SAFUR90F575 1800 ACS880-01-119A-7...

  • Page 258: Jbr-03

    258 Resistor braking  JBR-03 3AFE68711444...

  • Page 259: Sace08Re44

    Resistor braking 259 JBR-03 brake resistor Dimension A 340 mm (13.39 in) Dimension B 200 mm (7.87 in) Dimension C 170 mm (6.69 in) Weight 0.8 kg (1.8 lb) Maximum wire size of main terminals 10 mm (AWG6) Tightening torque of main terminals 1.5 …...

  • Page 260: Sace15Re13 And Sace15Re22

    260 Resistor braking  SACE15RE13 and SACE15RE22 Weight: 6 kg SACE15RExx (13 lb) Ø 6  SAFUR80F500 and SAFUR90F575 Ø 7 Brake resistor type Weight SAFUR80F500 14 kg (31 lb) SAFUR90F500 12 kg (26 lb)

  • Page 261: Safur125F500 And Safur200F500

    Resistor braking 261  SAFUR125F500 and SAFUR200F500 Brake resistor Weight type SAFUR125F500 25 kg (55 lb) SAFUR200F500 30 kg (66 lb) 5 5 Ø 7...
  • Page 262 262 Resistor braking...

  • Page 263: What This Chapter Contains

    Checking the compatibility of the motor and drive, page 60. A common mode filter kit is available from ABB with order number is 64315811 for the drive. The kit includes three wound cores. For installation instructions of the cores, see the instruction included in the core package.

  • Page 264: Du/Dt Filter Types

    264 Common mode, du/dt and sine filters  du/dt filter types Drive type du/dt filter type Drive type du/dt filter type Drive type du/dt filter type ACS880-01- ACS880-01- ACS880-01- = 400 V = 500 V = 690 V 02A4-3 NOCH0016-6X...

  • Page 265: Selecting A Sine Filter For A Drive

    Common mode, du/dt and sine filters 265 Sine filters  Selecting a sine filter for a drive Check housing of sine filters from the manufacturer. Drive Sine filter type Heat dissipation Noise cont. cont. type Drive Filter Total ACS880- dB(A) 01-...
  • Page 266 266 Common mode, du/dt and sine filters Drive Sine filter type Heat dissipation Noise cont. cont. type Drive Filter Total ACS880- dB(A) 01-... 05A2-5 B84143V0006R229* 07A6-5 B84143V0011R229* 11A0-5 B84143V0011R229* 10.2 014A-5 B84143V0016R229* 021A-5 B84143V0025R229* 14.7 027A-5 B84143V0033R229* 18.8 034A-5 B84143V0050R229* 23.7 040A-5 B84143V0050R229*...

  • Page 267: Definitions

    Common mode, du/dt and sine filters 267 Drive Sine filter type Heat dissipation Noise cont. cont. type Drive Filter Total ACS880- dB(A) 01-... 042A-7 B84143V0040R230* 30.1 1248 049A-7 B84143V0056R230** 36.2 1120 1410 061A-7 B84143V0056R230** 42.5 1295 1585 084A-7 B84143V0092R230** 58.6 1440 2050 098A-7...
  • Page 268 268 Common mode, du/dt and sine filters...

  • Page 269: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 270 Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000078093 Rev M (EN) EFFECTIVE: 2017-08-08...

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