Pioneer DV-595K-S Service Manual
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Pioneer DV-595K-S Service Manual

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3 7 63 1515 0

DVD PLAYER

DV-595K-S
DV-595K-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
TE
L 13942296513
DV-595K-S
RLXZT
DV-595K-S
RTXZT
DV-595K-G
RAXZT5
DV-595K-S
RLXZT3
www
For details, refer to "
PIONEER CORPORATION
.
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
http://www.xiaoyu163.com
Type
Power Requirement
AC110-127 V/220 - 240 V
AC110-127 V/220 - 240 V
AC110-127 V/220 - 240 V
AC110-127 V/220 - 240 V
Important Check Points for Good Servicing
x
ao
u163
y
i
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
2 9
8
DV-595K-S
Region No.
Q Q
3
6 7
1 3
1 5
3
3
6
3
" .
co
.
9 4
2 8
ORDER NO.
RRV3442
The voltage can be converted
by the following method.
0 5
8
2 9
9 4
2 8
Automatic select
Automatic select
Automatic select
Automatic select
m
T-ZZR JUNE 2006 printed in Japan
9 9
9 9

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  • Page 1: Dvd Player

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...

  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.
  • Page 3 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 4: Table Of Contents

    7.2 DISASSEMBLY ............................63 7.3 DVD DECK SECTION..........................64 7.4 IC INFORMATION............................ 68 7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..............80 8. PANEL FACILITIES ............................82 8.1 FRONT PANEL SECTION ........................82 8.2 REMOTE CONTROL ..........................83 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 5: Specifcations

    Jacks ....... RCA Published by Pioneer Corporation. Copyright © 2006 Pioneer Corporation. All rights reserved...

  • Page 6: Exploded Views And Parts List

    For RAXZT5 type GUARANTEE CARD INSTRUCTION BOOK (E) INSTRUCTION BOOK (C) INSTRUCTION BOOK (T) 7- 9 "Operating Instructions" For RLXZT,RLXZT3, RTXZT types POLY BAG INSTA5 TRANSMITTER CORD,RCA PIN BATTERY,MANGAN PACKAGE PACKAGE L 13942296513 GIFT SHEET PACKAGE PACKAGE PACKAGE,PAD u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 7 See Contrast table (2) Instruction Book See Contrast table (2) Instruction Book See Contrast table (2) • • • • (2) CONTRAST TABLE DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for the following : DV-595K-S/ DV-595K-S/ DV-595K-S/ DV-595K-G/ Mark No.

  • Page 8: Exterior Section

    PCBDF0 (OPERATION 3 PCB ASS'Y) PCB130 (DVD PCB ASS'Y) PCB280 (OPERATION 2 PCB ASS'Y) 101G 101M 101N 101D 101O 101J 101E 101I 101B 101H 101A 101F 101K u163 101L PCB270 " FRONT PANEL SECTION". (OPERATION 1 PCB ASS'Y) DV-595K-S http://www.xiaoyu163.com...
  • Page 9 Sheet, Jack 2 See Contrast table (2) L 13942296513 NSP 25 Sheet, Jack 3 See Contrast table (2) (2) CONTRAST TABLE DV-595K-S/RLXZT, /RLXZT3, DV-595K-S/RTXZT and DV-595K-G/RAXZT5 are constructed the same except for the following : DV-595K-S/ DV-595K-S/ DV-595K-S/ DV-595K-G/ Mark No.

  • Page 10: Dvd Mecha Section

    Applying positions AA, AB and AC for the u163 CLASS PART NO. PART NAME MARK grease are displayed for this section. GREASE GEM1018 G-555G Check if the correct grease is applied for each GYA1001 G-313Y position. GEM1036 FL-78A DV-595K-S http://www.xiaoyu163.com...
  • Page 11 Feed Rack Assy 92AAA0017A Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U Screw,Gear Feed 92P700007A Cord Jumper (CD2301) 122H061605 Switch (SW1) 0515S32003 Push Switch (SW2) 0500101036 Screw,Tap Tite(P) (2.6x8) 811022680U Sems.Tap Tite(P) (2x8) 816112080U Screw (Bind 2x8) 811022080U DVD MECHA ASSY A2I802A650 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 12: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3 7 63 1515 0 • DV-595K-S / MPEG / FIP Block Diagram L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 13: Power Block Diagram

    3.2 POWER BLOCK DIAGRAM 3 7 63 1515 0 • POWER BLOCK DIAGRAM L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 14: Overall Wiring Connection Diagram

    (CD502) P.CON+12V P.CON+12V AT+12V for MUTE AT+12V for MUTE P.CON+5V P.CON+5V P.CON+6V P.CON+6V GND(M) GND(M) AT+3.3V AT+3.3V AT+3.3V AT+3.3V P.ON-H P.ON-H GND(D) GND(D) FL DC- FL DC- FL DC+ FL DC+ -28V -28V CP502(14P) Cord Connector CU3E3001 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 15 M2602 BCZ3B05 SLD+ SLD+ SLED MOTOR SLD- SLD- : POWER PORT BLOCK LIMIT SW LIMIT SW SW(GND) SW(GND) ESE22MH22 LOADING MOTOR PCB ASSY (A2F101A610) CD2302 CP2302 CLOSE SW-2(CLOSE) GND(D) SSS-28-5 GND(SW) OPEN SW-1(OPEN) M2603 BCZ3B05 LOADING MOTOR u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 16: Dvd Mt Pcb Assy (1/6)

    3.4 DVD MT PCB ASSY (1/6) 3 7 63 1515 0 DVD MT PCB ASSY (A2I817A130) MPEG/MICON/RF-AMP BLOCK FROM/TO LOADER/MOTOR DRV (RF) (RF) (RF) FROM/TO MEMORY L 13942296513 EEPROM u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 17 (SC) : S VIDEO SIGNAL ROUTE (C) (R/CR) : VIDEO SIGNAL ROUTE (R/CR) (G/Y) : VIDEO SIGNAL ROUTE (G/Y) (B/CB) : VIDEO SIGNAL ROUTE (B/CB) : AUDIO DATA SIGNAL ROUTE (DA) : AUDIO SIGNAL ROUTE (Digital) CP601 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 18: Dvd Mt Pcb Assy(2/6)

    3.5 DVD MT PCB ASSY(2/6) 3 7 63 1515 0 DVD MT PCB ASSY (A2I817A130) MEMORY BLOCK L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 19 3 7 63 1515 0 S29AL016D70TFI020 L 13942296513 u163 NOTE :THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE : THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...

  • Page 20: Dvd Mt Pcb Assy(3/6)

    : LES PIECES REPAREES PAR UN ETANT CAUTION : SINCE THESE PARTS MARKED BY DANGEREUSES AN POINT DE VUE SECURITE CRITICAL FOR SAFETY,USE ONES N’UTILISER QUE CELLS DECRITES DESCRIBED IN PARTS LIST ONLY. DANS LA NOMENCLATURE DES PIECES. DV-595K-S http://www.xiaoyu163.com...
  • Page 21 (RF) L 13942296513 u163 NOTE : THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...

  • Page 22: Dvd Mt Pcb Assy(4/6)

    GNDA XNOR/KARAOKE CP6501 u163 NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE : THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...
  • Page 23 : AUDIO SIGNAL ROUTE (L ch) MIC MUTE(H:OFF) Q8009 KRC407-RTK/P V+12AT MIC MUTE(L:ON) Q8012 MIC MUTE SW DTA124EKA R8052 Q8017 KTC2875-B MIC MUTE SW Q8015 KTC2875-B R8053 L 13942296513 MIC MUTE(H:OFF) Q8008 DTC114YUA u163 CAUTION : DIGITAL TRANSISTOR CAUTION : DIGITAL TRANSISTOR DV-595K-S http://www.xiaoyu163.com...

  • Page 24: Dvd Mt Pcb Assy(5/6)

    : AUDIO SIGNAL ROUTE (L ch) u163 NOTE : THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...
  • Page 25 3 7 63 1515 0 (SY) (SY) (SC) (SC) TP7301 W877 L 13942296513 (GY) (GY) (B/CB) (R/CR) u163 J7301 CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR DV-595K-S http://www.xiaoyu163.com...

  • Page 26: B 3.9 Dvd Mt Pcb Assy(6/6)

    ATTENTION :LES PIECES REPAREES PAR UN ETANT CAUTION :SINCE THESE PARTS MARKED BY DANGEREUSES AN POINT DE VUE SECURITE CRITICAL FOR SAFETY,USE ONES u163 N’UTILISER QUE CELLS DECRITES DESCRIBED IN PARTS LIST ONLY. DANS LA NOMENCLATURE DES PIECES. DV-595K-S http://www.xiaoyu163.com...
  • Page 27 D_GND FROM/TO MEMORY D_GND NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE :THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. MEASURED WITH THE DIGITAL TESTER u163 DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...

  • Page 28: Operation , Operation 2 And Operation 3 Pcb Assys

    SW660 : STOP SW662 : +SKIP SW663 : PLAY SW664 : - SKIP SW665 : PAUSE OPERATION 3 PCB ASSY L 13942296513 SW667 : POWER OPERATION 3 PCB ASSY (A2I802ADF0) u163 OPERATION 2 PCB ASSY (A2I802A280) B C G DV-595K-S http://www.xiaoyu163.com...
  • Page 29 L 13942296513 CP4002 u163 NOTE : THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE. DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...

  • Page 30: Power Pcb Assy

    : LES PIECES REPAREES PAR UN ETANT ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQUES D’INCEIE DANGEREUSES AN POINT DE VUE SECURITE N’UTILISER QUE DES FUSIBLE DE MEME TYPE N’UTILISER QUE CELLS DECRITES 1.6A 250 V{F501} DANS LA NOMENCLATURE DES PIECES DV-595K-S http://www.xiaoyu163.com...
  • Page 31 CAUTION: DIGITAL TRANSISTOR NOTE : THE DC VOLTAGE EACH PART WAS NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DV-595K-S http://www.xiaoyu163.com...

  • Page 32: Karaoke Pcb Assy

    0.1 B J6501 MIC1 (/RLXZT,/RTXZT : 060J031007 /RAXZT5 : GNDA 060G031009) JG6501 JG6502 C6515 TO CHASSIS GND R6515 R6517 8.2K C6509 D6505 UDZS5.1B C6512 R6518 0.012 C6521 0.01 B CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR R6521 120K u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 33 LPF1 OUT LPF2 IN 4.7K CHANGE WITHOUT NOTICE C6529 R6534 C6533 OP1 OUT OP2 OUT 0.033 C6524 OP1 IN OP2 IN 0.01 C6531 C6532 MUTE ECHO VOL 0.01 CLOCK u163 M65855FP IC6502 R6527 W804 EVUE20F15B14 VR6502 ECHO VOL DV-595K-S http://www.xiaoyu163.com...

  • Page 34: Wave Forms

    J7302 -pin 3 (U) 200ns 20µs 500µs 1.0V 500mV 1.0V L 13942296513 J8003-pin 2 (R) J7302 -pin 2 (V) TP4086 (FP-SCK) 20µs 20 µs µ 500mV 1.0V 1.0V J8001-pin 2 (H) J7301 -pin 3 (Y) 200ns 20µs 500mV 500mV u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 35 J7302 -pin 3 (U) 200ns 20µs 500µs 1.0V 500mV 1.0V L 13942296513 J8003-pin 2 (R) J7302 -pin 2 (V) TP4086 (FP-SCK) 20µs 20 µs µ 500mV 1.0V 1.0V J8001-pin 2 (H) J7301 -pin 3 (Y) 200ns 20µs 500mV 500mV u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 36 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 37: Pcb Connection Diagram

    LOADING MOTOR LOADING MOTOR PCB ASSY PCB ASSY (INSERTED PARTS) (CHIP MOUNTED PARTS) L 13942296513 SIDE A SIDE B CD2302 CP2302 M2603 M2603 SW PCB ASSY LOADING MOTOR CD2301 M2602 SLED u163 MOTOR CD2301 M2601 SPINDLE MOTOR CP2303 DV-595K-S http://www.xiaoyu163.com...

  • Page 38: Dvd Mt Pcb Assy

    4.2 DVD MT PCB ASSY 3 7 63 1515 0 SIDE A CD2301 PICKUP CP50 DVD MT PCB ASSY CP2303 CP2301 CP400 L 13942296513 u163 IC4003 IC2301 Q2302 Q2305 Q2307 Q2306 IC4006 IC4004 Q2304 Q2303 IC4005 Q2301 IC4006 IC4002 DV-595K-S http://www.xiaoyu163.com...
  • Page 39 3 7 63 1515 0 SIDE A CP502 CP503 CP4003 CP8001 L 13942296513 u163 I C 8 0 0 3 IC4006 Q7303 Q8010 Q4001 IC7301 Q8013 Q8014 Q8018–Q8021 IC4006 Q7304 IC7302 Q7302 Q8005 DV-595K-S http://www.xiaoyu163.com...
  • Page 40 3 7 63 1515 0 SIDE B CP4003 DMF072A L 13942296513 R2341 R2343 W834 W821 W822 W833 R8014 R2308 R8051 R8044 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 41 3 7 63 1515 0 SIDE B DVD MT PCB ASSY CP2301 CP2303 L 13942296513 W834 W833 R8014 R8060 R8051 R8059 R8044 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 42: Operation 1, Operation 2 And Operation 3 Pcb Assys

    4.3 OPERATION 1, OPERATION 2 and OPERATION 3 PCB ASSYS 3 7 63 1515 0 SIDE A OPERATION 2 PCB ASSY SW662 CP604 SW664 DEF085A W804 CP604 CP605 OPERATION PCB ASSY D651 SW657 W001 L 13942296513 W006 CP601 SW661 CP601 CP4002 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 43 CP603 SW663 SW665 W804 CP603 CP602 V651 D659 C674 D658 D657 D655 D654 L 13942296513 OS651 D652 W006 R666 CP602 W002 W805 CP601 W012 W013 DEF084A CP601 CP4002 OPERATION 3 PCB ASSY DEF086A u163 CP605 SW667 CP605 CP604 DV-595K-S http://www.xiaoyu163.com...
  • Page 44 3 7 63 1515 0 SIDE B OPERATION 2 PCB ASSY CP604 OPERATION PCB ASSY L 13942296513 CP601 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 45 3 7 63 1515 0 SIDE B CP603 L 13942296513 CP601 CP602 IC651 OPERATION 3 PCB ASSY u163 CP605 DV-595K-S http://www.xiaoyu163.com...

  • Page 46: Power Pcb Assy

    R527 R514 C518 R512_1 W005 R530 C515_1 W006 D513 W003 C513 D515 W011 W007 D519 D535 W008 W013 L 13942296513 R503 L505 L501 W024 D534 CP501 CP501 u163 AC IN IC502 Q510 Q515 IC501 Q502 IC504 IC503 Q504 DV-595K-S http://www.xiaoyu163.com...
  • Page 47 3 7 63 1515 0 SIDE B POWER PCB ASSY R516 R523 R506 R515 C503 C508 R504 R518 L 13942296513 C541 C507 R547 R541 R525 C501 R526 R545 u163 Q511 Q509 Q501 Q506 Q8104 Q8101 Q8102 Q512 Q503 Q505 Q8105 Q513 DV-595K-S http://www.xiaoyu163.com...

  • Page 48: Karaoke Pcb Assy

    4.5 KARAOKE PCB ASSY 3 7 63 1515 0 SIDE A KARAOKE ASSY CP8003 CP6501 W010 W002 DEE052A L 13942296513 W001 VOLUME VR6501 VR6502 ECHO u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 49 3 7 63 1515 0 SIDE B KARAOKE ASSY CP6501 IC6503 IC6502 IC6501 L 13942296513 IC6502 IC6503 IC6504 IC6501 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 50: Pcb Parts List

    There is no Service Parts X4001 CRYSTAL (27MHz) 100GT02720 OS8001 OPTICAL, DEVICE 07AA000011 LOADING MOTOR PCB ASSY u163 There is no Service Parts OPERATION PCB ASSY SEMICONDUCTORS IC651 IC PT6315 IF4K063150 SWITCHES AND RELAYS SW652 - SW659 SWITCH TACT 0504R01T38 DV-595K-S http://www.xiaoyu163.com...

  • Page 51: Adjustment

    • Soldering combination: Sn-3.0Ag-0.5Cu • When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it. Short circuit using a L 13942296513 soldering iron. Pick Up PCB Fig. 1 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 52: Test Mode

    • The video signal and the audio signal are outputted during the test mode. • The SKIP key and the SCAN key are effective during the test mode. TEST MODE: OFF POWER GGF1381 u163 Test mode remote control unit DV-595K-S http://www.xiaoyu163.com...

  • Page 53: Test Mode In

    DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n). L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 54: Disc Removal Method

    • Place the unit on a workstation equipped to protect against static electricity, such as conductive mat. • Soldering iron with ground wire or ceramic type is used. • A worker needs to use a ground conductive wrist strap for body. u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 55: General Information

    PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting u163 of scart terminal.) VIDEO : [00] S-VIDEO : [01] : [02] DV-595K-S http://www.xiaoyu163.com...

  • Page 56: Functional Specification Of The Shortcut Key

    After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens. u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 57: Specification Of Model Information Display

    Character in bold : Item name : Information display 1 Destination indication Display it according to model information set from the FL Driver IC. 2 Region No. 3 ROM number L 13942296513 4 REG CHK 5 SUM CHK 6 CHIP VERSION u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 58: Functional Specification Of The Service Mode

    7.0e -4 : NG 3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors) Note: ∗ Error of AV1 is not supported in this player. L 13942296513 Indication plan contents Character in bold : Item name : Information display u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 59: Method For Diagnosing Degradation Of The Lds On The Pickup Assy

    Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded. To OPTICAL PICKU DVD MT PCB ASSY CP2301 L 13942296513 Front side SIDE A u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 60: Trouble Shooting

    Check the video signal path between DVD IC (DVD MT Assy IC4001) displayed on the monitor Video circuit after DVD IC and video-out terminal (see the block diagram) (The FL display lights. The (IC4001) mechanism does not work.) u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 61 Is there a problem with the format of the disc ? (block noise, freeze, other) No sound Is signal output from IC4001-pin184 and pin 186 on the DVD MT Assy (Picture is normal) DVD MT PCB Assy DVD IC (IC4001) u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 62 Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be (DVD MT PCB Assy : IC4001) generated, because the DVD processing is performed by a single chip. 64M SDRAM No power. (DVD MT PCB Assy : IC4005) Block noise is generated during playback. L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 63: Disassembly

    Remove the DVD PCB in the direction of arrow. Disconnect the following connectors : (CP4003). Remove the screw 1. Remove the 4 screws 2. Remove the Power PCB in the direction of arrow. Power PCB DVD PCB u163 Fig. 1-5 Fig. 1-3 DV-595K-S http://www.xiaoyu163.com...

  • Page 64: Dvd Deck Section

    Gear Pulley Loading Motor Insulator (R) Loading Motor PCB Ass’y u163 Traverse Ass'y • Screw Torque: 2.5 ± 0.3kgf•cm (Screw 1) • Screw Torque: 1.0 ± 0.3kgf•cm (Screw 2) Fig. 2-3-A • Screw Torque: 2.0 ± 0.3kgf•cm Fig. 2-2-A DV-595K-S http://www.xiaoyu163.com...
  • Page 65 3 supports 1. between A and B. Fig. 2-3-D Remove the Plate Clamper, Magnet Clamper and Clamper. Check Hook Check Hook Plate Clamper Magnet Clamper Main Frame Clamper Loading Motor PCB Ass’y Check Hook Fig. 2-5-A Fig. 2-3-E u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 66 Remove the Switch PCB Ass'y. 8.0 ± 0.2mm Remove the screw 4. Remove the Gear Feed. Feed Motor Remove the 2 screws 5. Remove the Feed Motor. Remove the Gear Motor. Safety surface for pressing of the insert. Fig. 2-7-C u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 67 Fig. 2-8. NOTE L 13942296513 Do not make the folding lines except the specified positions for the FFC. [ 24 pin FFC ] Printing _Serface 85±1 mm Reinforcement Plat To Pick Up PCB Fig. 2-8 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 68: Ic Information

    55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 101 102 103 104 105 106 107 108 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 69 RF Amplifier Video DAC Servo IO Servo Motor Processor Video Drive Processor interlacer Spindle Control FLASH MPEG-1/2 Audio JPEG Memory Video Decoder Controller DRAM System Audio L 13942296513 Parser Audio Output CPPM/CPRM SPDIF System GPIO 32-bit RISC IR/VFD u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 70 MT1389FE/E-L (DVD MT PCB ASSY : IC4001) 3 7 63 1515 0 • MPEG/MICON/DSP CPU • Pin Function L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 71 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 72 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 73 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 74 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 75 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 76 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 77 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 78 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 79 3 7 63 1515 0 Note: 1. The Main column is the main function, Alt. means alternative function. 2. The external TV encoder mode only supports CCIR-656 mode. L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...

  • Page 80: Disc / Content Format Playback Compatibility

    The DVD side of a DualDisc plays in this used for the player to recognize MP3 and WMA files – do not use for other file types) product. Formore detailed information on the DualDisc u163 specification, please refer to the disc manufacturer or disc retailer. DV-595K-S http://www.xiaoyu163.com...
  • Page 81 Group 4: Hebrew (iw), Yiddish (ji) detailed information. Group 5: Turkish (tr) Discs recorded in packet write mode (UDF format) are not compatible with this player. Check the DVD-R/RW or CD-R/RW software u163 disc boxes for additional compatibility information. DV-595K-S http://www.xiaoyu163.com...

  • Page 82: Panel Facilities

    Description of the display. OPEN/CLOSE Press to open or close the disc tray. Press to start or resume playback. Press to pause playback. Press again to restart. Press to stop the disc (you can resume play- u163 back by pressing (play)). DV-595K-S http://www.xiaoyu163.com...

  • Page 83: Remote Control

    V/SRS TruSurround. HIGH ( ) (for DV-595K) AUDIO Press to select the audio channel or language. SUBTITLE Press to select a subtitle display. Number buttons u163 TOP MENU Press to display the top menu of a DVD disc. DV-595K-S http://www.xiaoyu163.com...
  • Page 84 Press to display a DVD disc menu, or the Disc 24 ZOOM Navigator if a VR format DVD-RW, CD, Video CD , MP3, WMA or JPEG disc is loaded. Press to change the zoom level. L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 85 3 7 63 1515 0 L 13942296513 u163 DV-595K-S http://www.xiaoyu163.com...
  • Page 86 Position to be cleaned Position to be cleaned Cleaning tools Cleaning tools Remark Remark Pickup leneses Cleaning liquid : GEM1004 Refer to "2.3 06 DVD MECHA SECTION" Refer to "7.3 DVD DECK SECTION" Cleaning paper : GED-008 u163 DV-595K-S http://www.xiaoyu163.com...

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Dv-595k-g

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